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OPERATING MANUAL

SUGARLIPS 20 (CP-20)

CAUTION: READ THE INSTRUCTIONS

BEFORE USING THE MACHINE!

PDF version of this manual is available on

www.robolabs.pro

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Summary of Contents for SUGARLIPS 20

Page 1: ...OPERATING MANUAL SUGARLIPS 20 CP 20 CAUTION READ THE INSTRUCTIONS BEFORE USING THE MACHINE PDF version of this manual is available on www robolabs pro ...

Page 2: ...omponents 6 1 8 Getting started 6 2 Intended use 7 2 1 Caramel recipes 7 2 2 Machine operation 7 2 3 Product quality 8 3 Technical maintenance 10 4 Troubleshooting 11 5 Transportation and storage 11 6 Acceptance certificate 12 7 Warranty obligations 13 8 Manufacturer details 13 Annex A Electric component list 14 Annex B1 Temperature regulator settings 15 Annex B2 Timers settings 16 Annex C Replaci...

Page 3: ... THE MANUAL BEFORE START ONLY INSTRUCTED PERSONNEL ARE ALLOWED TO OPERATE THE MACHINE IT IS PROHIBITED TO RUN THE MACHINE WITH EMPTY KETTLE IT WILL LEAD TO MACHINE OVERHEATING AND FAILURE DO NOT USE THE MACHINE FOR MIXING HEAVY OR ABRASIVE PRODUCTS MANY PARTS ARE HOT WHILE IN OPERATION BURN HAZARD BEWARE OF MOVING PARTS OF THE MACHINE WHILE IN OPERATION ...

Page 4: ...ns Rated voltage 3 N PE AC 230 400 V 50 60 Hz Rated power 12 2 kW Overall dimensions 720x900x1150 mm Weight 100 kg Ingress protection IP22 1 3 Delivery set Caramelizer 1 pc Popcorn container 75 liters 20 gallons 1 pc Container for finished product 1 pc Documentation set 1 pc Mixer 1 pc Deflector 2 pcs Teflon ring 2 pcs Silicone ring 2 pcs Spare PTFE scraper 1 pc Steel washer 1 pc M6 screw bolt 5 p...

Page 5: ...cally In case of faults found an electrician must be called It is allowed to turn the machine on only after all the issues are resolved 1 5 Safety components The machine can be turned off in any time with the main switch on the front panel There is an emergency temperature regulator located in heating elements area In case of excessive or uncontrolled heating it will cut off power supply to the he...

Page 6: ...g 1 Fig 2 Main components 1 8 Getting started Unpack machine carefully check delivery set and remove protective film from all surfaces Put the machine on special table not included in the delivery set Install the mixer inside the kettle using rubber and PTFE sealing rings as shown in Annex C Mount two metal deflectors inside the kettle using fasteners from the delivery set ...

Page 7: ...ee N Easy liquid lecithin from Gold Medal Co Lecithin should be sprayed on popcorn already coated with caramel in the ending of mixing stage before cooling 2 2 Machine operation Machine controls has following items on control panel Temperature regulator Main switch 3 pos The main switch has three positions HEATING OFF MIXING Heating Stage The switch is in HEATING position The mixture in the kettle...

Page 8: ...g mixing to help popcorn being separated 7 Once popcorn is properly coated with caramel tip the kettle with handle discharging popcorn onto a cooling table2 8 Once kettle is empty get the kettle back to straight position and set the switch to OFF position 2 3 Product quality Temperature Adjustment Due to constructive features temperature value set on the thermoregulator may be different depending ...

Page 9: ...stly from caramel layer To be crispy caramel should be properly cooked which means that there is virtually no water left in the mix However even if caramel is cooked properly the result may be not so good Popcorn is highly hygroscopic product It is very important to make sure that popcorn you put into the machine has not more than 1 0 1 5 of moisture Otherwise excessive moisture will ingress into ...

Page 10: ...RN HAZARD Kettle cleaning4 Pour not more than 2 liters of water in the kettle close the kettle with lid provided in the delivery set and turn the main switch in ON position Wait until water is started to boil let it boil for a few minutes so hot water steam will be able to fill the kettle properly Turn off the machine and let the kettle to cool down In case of severe carbon build ups use special c...

Page 11: ...s too dark and or has bitter taste Too high temperature set value Improper recipe Decrease the temperature set value Use proper recipe Dark thick liquid appears under the kettle next to the motor and the shaft Irregular outer surface cleaning Mixer sealing rings are worn out Mixer sealing rings are not in proper order Perform cleaning as necessary on regular basis Replace the sealing rings see Ann...

Page 12: ...roduct Name _____________ Serial No The equipment is made with accordance to mandatory requirements of the state standards actual technical documentation and approved for use QC Engineer STAMP HERE _________________ Signature _________________ DD MM YYYY _________________ Full Name ...

Page 13: ...nged by manufacturer at any time due to improvements and or other reasons Technical specifications stated in this document are intended to act as a reference point which is necessary to evaluate suitability of the equipment for the customer s needs and are not the subject of warranty policy The information stated in this document has been thoroughly checked and considered as accurate one neverthel...

Page 14: ...3ED30001 IRCA 4 kW 230 Vac FV Voltage control relay RM17UBE15 Schneider Electric 5 A 250 Vac K Electromechanical relay G2RV SR700 Omron Contact 6 A 250 Vac Input 24 Vdc KM Contactor LC1D32M7 Schneider Electric 32 A 690 Vac M AC motor with gearbox Y100 140F 104JB30G1542 Linix 140 W 230 Vac PSU Power supply unit DVP PS02 Delta Output 2 A 24 Vdc QF1 Main circuit breaker S203 C32 ABB 32 A 400 Vac QF2 ...

Page 15: ...pe thermocouple 90 SV low limit value 220 SV high limit value Control type Control output 20 0 Control cycle AL1 alarm operation mode 5 Alarm output hysteresis 5 AL1 alarm temperature 100 Proportional band 0 Integral time setting 0 Derivative time setting Lock setting Default temperature set value SV is 170 С ...

Page 16: ...placing sealing rings Fig 1 Mixer sealing rings 1 PTFE ring 2 Rubber sealing ring 3 Fixing screw bolt To replace the rings loose the fixing bolt take off the mixer from the shaft replace old rings with new ones note the correct disposition order rubber sealing ring must be under PTFE ring ...

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