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2019 ROBALO BAY BOATS 

Robalo Boats, LLC. 
www.robalo.com 

 

 

 

 

OWNER’S/OPERATORS

 

MANUAL

 

P.O.

 

DRAWER

 

928

 

300

 

INDUSTRIAL

 

PARK

 

BLVD.

 

NASHVILLE,

 

GA

 

31639

 

PHONE:

 

(229)

 

686

7481

  

FAX

 

(229)

 

686

3660

 

 

This manual has been compiled to help you operate your boat with safety and pleasure. It contains details of the craft; typical equipment supplied or 
fitted its systems and information on its operation and maintenance. Please read it carefully and familiarize yourself with your boat before using it. 

If  this  is  your  first  boat,  or  you  are  changing  to  a  new  type,  for  your  own  comfort  and  safety  please  ensure  that  you  obtain  handling  and  operating 
experience before “assuming command” of the boat. Your dealer or national sailing federation or yacht club will be pleased to advise you of local sea 
schools or competent instructors. 

 

Please

 

keep

 

this

 

manual

 

in

 

a

 

secure

 

place

 

and

 

hand

 

it

 

over

 

to

 

the

 

new

 

owner

 

when

 

you

 

sell

 

the

 

craft

For  a  complete  list  of  standard  and  optional  features  and  equipment,  consult  your  local  Robalo  dealer.  Due  to  a  policy  of  continual  product 
improvement, specifications  are  subject  to  change  without  notice.  The  weights  and  volumes  shown  are  estimated  and  can  vary  from  boat  to  boat 
because of equipment, etc.

 

Robalo boats meet or exceed both NMMA and U.S. Coast Guard standards.

 

REV:

 

OCTOBER

 

2018

 

https://www.boat-manuals.com/robalo/

Summary of Contents for R206 Cayman

Page 1: ...afety please ensure that you obtain handling and operating experience before assuming command of the boat Your dealer or national sailing federation or yacht club will be pleased to advise you of local sea schools or competent instructors Please keep this manual in a secure place and hand it over to the new owner when you sell the craft For a complete list of standard and optional features and equ...

Page 2: ...ntains information on the following models R206 Cayman R206 Cayman S R226 Cayman R226 Cayman S R246 Cayman R246 Cayman Sky Deck The information refers to standards and options available for the 2019 model year Thank you for selecting a Robalo Bay Boat i https www boat manuals com robalo ...

Page 3: ...lic Steering System 40 Multifunction Navigation Display System 40 Throttle 40 Controls 40 Power Trim 40 Bilge Pump 41 Running and Navigation Lights 41 Stereo Sound System w Bluetooth 41 Fold Down Windshield 41 Jackplate 41 Fire Extinguishers 42 5 Underway 43 Transporting Your Boat 43 Launching and Loading 45 Boarding Your Boat 46 Swim Platform and Boarding Ladder 47 Fueling 52 Operating Your Boat ...

Page 4: ...obalo com Canvas Weather Coverings 65 8 Winterizing and Storage 66 Lifting the Boat 66 Dry Storage Preparation 66 Systems and Components 67 Engine 67 Fuel System 67 Battery 67 Recommissioning 68 9 Warranty 69 iii https www boat manuals com robalo ...

Page 5: ... it on board the boat at all times If you transfer ownership of this boat to someone else be sure to give this manual to the new owner Your owner s packet contains the manual for the boat selected Also in this packet are instruction manuals from the suppliers of standard and optional equipment for your boat Examples of these manuals include the engine electrical equipment pumps and cabin amenities...

Page 6: ...This chapter provides the necessary information CONSTRUCTION AND STANDARDS All Robalo boats meet or exceed the construction standards set by the U S Coast Guard the National Marine Manufacturers Association NMMA and the American boat and Yacht Council ABYC concerning Navigation Lights Factory installed fuel systems Engine and fuel tank compartment ventilation Flotation Steering systems Backfire fl...

Page 7: ...won t twist Also ours are big enough to accept a full sized looped line Heavy Duty Rub Rail A rub rail is supposed to protect your boat Robalo uses a heavy duty PVC rub rail with stainless steel insert that absorbs far more impact without denting Acrylic Tops Ours are acrylic because it s a superior material that won t crack peel or mildew Further our acrylic tops won t shrink or expand which mean...

Page 8: ...d information included in your owner s packet 2 Schedule an appointment with your dealer to go over all warranties Keep a record of the hull number for future reference 3 Inspect the boat at the time of delivery to make sure all systems and components are operating properly Robalo recommends that you refer to your engine warranty for initial inspection and service requirements The new boat and pre...

Page 9: ...waterborne garbage can litter beaches and cause illness U S Coast Guard regulations therefore strictly prohibit dumping plastic refuse or other garbage mixed with plastic into the water anywhere Further the regulations restrict the dumping of other forms of garbage within 12 miles from shore on the east coast and 9 miles from shore on the west coast Within 3 miles of shore and in U S lakes rivers ...

Page 10: ...he person filling this report Leave the completed form ashore with a responsible person We recommend you print several copies of this form each boating season to ensure an ample supply The Fuel Usage Chart is a handy way to record information covering engine hours fuel consumption miles traveled as well as RPM revolutions per minute Average MPH miles per hour and GPH gallons per hour WARRANTY POLI...

Page 11: ...2019 ROBALO BAY BOATS Robalo Boats LLC www robalo com 7 https www boat manuals com robalo ...

Page 12: ...2019 ROBALO BAY BOATS Robalo Boats LLC www robalo com 8 https www boat manuals com robalo ...

Page 13: ...2019 ROBALO BAY BOATS Robalo Boats LLC www robalo com 9 https www boat manuals com robalo ...

Page 14: ...2019 ROBALO BAY BOATS Robalo Boats LLC www robalo com 10 https www boat manuals com robalo ...

Page 15: ...019 ROBALO BAY BOATS Robalo Boats LLC www robalo com BOATING SAFETY 2 Safety Label Information The following pages include general label information found on the boat 11 https www boat manuals com robalo ...

Page 16: ...2019 ROBALO BAY BOATS Robalo Boats LLC www robalo com 12 https www boat manuals com robalo ...

Page 17: ...2019 ROBALO BAY BOATS Robalo Boats LLC www robalo com 13 https www boat manuals com robalo ...

Page 18: ... BOATS Robalo Boats LLC www robalo com International Symbols Waste Water Sewage Fresh Water Electrical Hazard D Diesel Fuel International labels not included on label location page 14 https www boat manuals com robalo ...

Page 19: ...al text SAFETY RECOMMENDATIONS The popularity of boating and other water sports has grown tremendously in the past few years Boating safety and the safety of your passengers are your responsibilities You should fully understand and become familiar with the operating procedures and safety precautions in this manual and the other manuals in the owner s packet before you launch your Robalo boat Remem...

Page 20: ...g ladder while the engine s are running Understand and obey the Rules of the Road Always maintain complete control of your boat Do not overload or improperly load your boat The information on your boat s capacity plate does not override your responsibility for using common sense or sound judgment Turbulent water and unfavorable weather conditions reduce the capacity of your boat Swimming 1 Swim on...

Page 21: ...a about navigational aids unique to your area U S Coast Guard Website www uscg mil Power Squadron Website www usps org If you have a marine radio telephone heed storm warnings and answer any distress calls from other boats The word MAYDAY spoken three 3 times is the international signal of distress Monitor marine radio channel 16 which is reserved for emergency and safety messages You can also use...

Page 22: ...FD because it intended for use in waters where quick rescue is possible and it is generally the most comfortable for continuous wear PFD Type IV Throwable You must also have aboard at least one throw able PFD Type IV device The Type IV device can be thrown to a person in the water and grasped and held by the user until rescued The design does not allow it to be worn The most common Type IV PFDs ar...

Page 23: ...o not run at high speeds during night operation Always use common sense and good judgment SAFETY AFLOAT Once your boat is launched and your excursion is underway you need to be aware of your surroundings and how they may affect your safety and that of your passengers There is no substitute for good judgment and common sense Weather Storms rarely appear without advance notice Check the weather fore...

Page 24: ... may have trouble seeing your boat Man Overboard Should someone in the boat fall overboard Act quickly treat every situation as an emergency Move throttle to idle position and yell Man Overboard Immediately throw a Type IV PFD to the person in the water Have someone in the boat assume responsibility for watching the person in the water and keep them in sight while the boat maneuvers back to them A...

Page 25: ...ly Ensure ventilation systems are not obstructed Use only approved marine cooking and heating systems Open flames demand constant attention Keep flammable materials in approved containers Replace circuit breaker fuse with one of the same amperage Electrical appliances must be with rated amperage of boat circuits A qualified marine electrician should service the electrical system Flooding Swamping ...

Page 26: ...d Shore up the hole inside your boat with a spare life jacket or cushion While plugging the hole shift weight to get the hole above the water level If your boat is in danger of sinking have all persons put on their personal floatation devices If your boat has a radio contact the U S Coast Guard or other rescue authorities immediately VHF Channel 16 or 22 CB radio Running Around If you run aground ...

Page 27: ...accumulation in the cabin of the boat ensure adequate ventilation by opening cabin hatches cabin doors cabin windows and side windshield vents to increase air movement Some Robalo models are equipped with a CO detector Follow the operating instructions supplied with the CO detector and test the unit to verify that it is functioning properly every time you use your boat Refer to the information pro...

Page 28: ...xhaust from other vessels alongside Figure 2 2 Figure 2 2 Exhaust fumes from vessel alongside DANGER Engine exhaust from your boat while underway can cause excessive accumulation of carbon monoxide within the cabin and cockpit areas when using protective weather coverings Provide adequate ventilation when the canvas top side curtains and or back curtains are closed Figure 2 3 Figure 2 3 Exhaust ac...

Page 29: ...ented Be alert for damage to your boat s fuel system Over time fuel fittings and fuel hoses wear out Inspect these fittings and hoses regularly especially near the engine where engine heat and vibration can accelerate deterioration What to do 1 Schedule regular engine and exhaust system maintenance inspections by experienced and trained technicians 2 Inspect fuel systems annually particularly hose...

Page 30: ...ted parts Do not use automotive parts Navigational Aids Chart The Navigational Aids Chart located at the end of this section contains information about various signals buoys and warnings Robalo recommends you participate in a safe boating course to learn more about navigating your boat safely WATER SPORTS Water skiing and other water sports such as knee boarding and riding on inflatable towable de...

Page 31: ... not designed for towing para sails kites or any other device designed to become airborne when towed behind a boat Additional Equipment You should consider having additional equipment on board to help make your boating experience safer and more enjoyable Some examples include the following Anchor and line Boat hook Bucket and sponge Commonly used spare parts Compass navigation charts Distress sign...

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Page 33: ...ne driven alternator The voltmeter on the instrument panel in the dash shows the battery charging rate when the engine is running The negative terminal of each battery is connected to the grounding studs of the main engine s This type of negative ground system is the approved system for marine DC electrical systems If you add additional equipment to your boat it must be adaptable to the negative g...

Page 34: ...ns OFF Power supplied to automatic bilge pump CO detector if equipped and stereo memory 1 Use only number 1 battery 2 Use only number 2 battery All Use both 1 and 2 batteries Recommended settings are as follows 1 When boat is not in use or power is not required turn the switch to OFF The only power supplied at this setting is the automatic bilge pump optional corrosion protection system and stereo...

Page 35: ...b replacement Electrolysis and Sacrificial Anodes Many boaters are unaware of the problems associated with electrolysis and how to properly address corrosion issues Electrolysis is a reaction between metal and electrical energy Electrolysis occurs when electrical current is leaking into the water and can come from a variety of things such as ship to shore power sharing electrical wires old electri...

Page 36: ...tem components should be checked at the start of each season and periodically thereafter particularly after any work has been done aboard the boat which might have affected any part of the system Be certain that all are in proper condition and that the entire system is fuel tight The fuel tank is located under the cockpit floor The fuel tank fill pipe is located on the outside deck Some models hav...

Page 37: ...ing sanitized In case of body contact follow directions on bleach container To Sanitize the Tank 1 Pour 10 ounces of household bleach for every 10 gallons of capacity into the water tank 2 Fill the water tank with clean fresh water 3 Manually pump water throughout the system 4 When a steady stream of water is coming from the faucet all air is out of the system Turn switch OFF after closing faucets...

Page 38: ...manual for detailed operation and maintenance procedures Optional Sanitation equipment with the boat model can include a Porta Potti Figure 3 1 Figure 3 1 Porta Potti Note See the owner s manual supplied by the manufacturer for safety precautions and for detailed operation maintenance and winterizing procedures The manual is in your owner s packet The U S Coast Guard has also issued regulations re...

Page 39: ...2019 ROBALO BAY BOATS Robalo Boats LLC www robalo com R206 R206 S 35 https www boat manuals com robalo ...

Page 40: ...2019 ROBALO BAY BOATS Robalo Boats LLC www robalo com R226 36 https www boat manuals com robalo ...

Page 41: ...2019 ROBALO BAY BOATS Robalo Boats LLC www robalo com R246 37 https www boat manuals com robalo ...

Page 42: ...2019 ROBALO BAY BOATS Robalo Boats LLC www robalo com 38 https www boat manuals com robalo ...

Page 43: ... fuel tank The reading is most accurate when your boat is operating at idle speed Be aware that you should compare gauge readings with hours of use versus known fuel consumption because the gauge is only an approximate reading of the amount of fuel in your boat s tank The voltmeter indicates battery voltage When the engine is running the meter should read between 12 and 15 volts A significantly lo...

Page 44: ...ormance features Boat owners will have access to 3D chart plotting HD Digital technology Sirius Satellite Weather and more Caution Acceleration at full throttle is not recommended for certain periods of the engine break in period Refer to the engine owner s manual for more details Throttle The throttle controls the boat s speed and the direction the boat travels If the throttle is in its center ne...

Page 45: ...led at the helm station by a three position rocker switch This allows for selection of the mast white light ON when anchored or moored or to have the mast white port red and starboard green lights all ON while underway Stereo Sound System w Bluetooth The stereo in your boat is equipped with an AM FM radio MP3 Jack and premium water resistant speakers Our sound systems are Sirius Satellite Ready an...

Page 46: ...ible for making sure you have the required number of fire Extinguishers Fire Extinguishers must be approved by the U S Coast Guard Boats longer than 26 feet and shorter than 40 feet Two Type B 1 or at least one Type B 2 portable hand Extinguishers If your boat has a fixed fire extinguishing system approved by the U S Coast Guard one Type B 11 extinguisher is required Boats longer than 16 feet and ...

Page 47: ...rs have self adjusting side supports and a bow pad that can be easily adjusted These eliminate the need for manually adjusting side supports and keel rollers every time you load your boat Your Robalo dealer can help you select the best trailer for your boat Inspect your trailer regularly to make sure the side supports are in good working condition Check bolts securing rollers and supports from tim...

Page 48: ...y self contained on the trailer and no hook up is required to the towing vehicle Brakes are either drum or disc type They work the same way as the brakes on a standard passenger vehicle but the method of applying the brakes is different Your Robalo or trailer dealer can explain how the brakes on your trailer work Make sure your boat is secure before towing it WARNING Improper towing can result in ...

Page 49: ...kly 1 Always prepare the boat for launching before you get to the ramp Stop in a launching prep area near the ramp that doesn t block traffic and remove your tie downs tilt up your engine or drive unit replace your transom drain plugs etc 2 Have someone at the ramp to give you directions Slowly back the trailer down the ramp to the water If there isn t a ramp available use a solid area of ground t...

Page 50: ...ller trailers If your boat keeps going to the port left side remove the boat and loosen the U bolts and or the through bolts that clamp the roller assemblies on the stern back section of the trailer Force each assembly to the right as if you were trying to turn the handlebars of a bicycle Hold each assembly in this turned position and retighten the U bolts and or through bolts This repositioning o...

Page 51: ...n the boat as if the angle of the drive unit were changed Minor deficiencies in your boat s ride can be quickly corrected by shifting passengers or gear forward or aft By taking a little extra time to carefully place such gear as coolers water jugs tackle box anchor and tools you create a more desirable trim On planing type boats utilize stern loading in order to slightly raise the bow Correct Bal...

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Page 53: ...2019 ROBALO BAY BOATS Robalo Boats LLC www robalo com 49 https www boat manuals com robalo ...

Page 54: ...2019 ROBALO BAY BOATS Robalo Boats LLC www robalo com 50 https www boat manuals com robalo ...

Page 55: ...2019 ROBALO BAY BOATS Robalo Boats LLC www robalo com 51 https www boat manuals com robalo ...

Page 56: ...ower etc 3 Extinguish all cigarettes cigars pipes or other items that may produce a spark or flame 4 Close all hatches windows doors and compartments 5 Make sure a fire extinguisher is readily available Fueling Procedures 1 Always fuel in an area which has sufficient lighting Gasoline spills are hard to see when lighting is poor or it is dark DANGER Fuel vapors are explosive and can become trapped...

Page 57: ... them by law The following information is only a general guide Chapter 4 has specific starting instructions for boats with battery selector switches Detailed instructions are also in the engine owner s manual Be sure to read and follow all of those instructions 1 Secure boat to the dock or mooring slip before attempting to start engine Keep boat secure until engine is running and warmed up 2 Check...

Page 58: ...RPMs As you move the throttle forward engine RPMs increase and your boat moves faster through the water Important Acceleration at full throttle is not recommended during the engine break in period This break in period coincides with the engine 20 hour check up Do not attempt full throttle acceleration during the first 20 hours of operation When you throttle up and accelerate your boat increases th...

Page 59: ... under varying conditions by adjusting the drive angle Moving the drive unit angle towards its innermost adjustment brings the propeller in as close as possible to the transom The angle of the propeller causes an upward thrust which pushes the boat s bow downward as shown on Figure 5 3 By gradually shifting the drive unit from its innermost adjustment towards the outermost adjustment the propeller...

Page 60: ...signal The purpose of the accessory signal input is to turn the trim tab control box on and off When the control box is turned off the trim tabs will retract Turn on condition When the Lenco accessory input is connected to either a 12v 24v signal or an analog tach signal the control box turns on and the trim tab becomes active At this time the boat operator can run the trim tabs up or down WARNING...

Page 61: ...nderway Information Always be aware of local laws on noise limits Noise means engine noise radio noise or even yelling by people on your boat Good seamanship demands that you operate your boat quietly so as not to infringe on the rights of others Don t use thru hull exhaust unless you are well offshore WARNING Check behind you before coming OFF plane Many accidents occur each year as a result of a...

Page 62: ...hor line around the bow eye or deck cleat Anchor fluke should dig into bottom and hold boat in position WARNING Keep anchor secure while underway to prevent damage or injury if boat s attitude changes suddenly 4 Check shoreline landmarks at the time anchor is dropped and check again 30 minutes later If position has changed anchor is dragging and must be reset Weighing Anchor Weighing or pulling in...

Page 63: ...our boat This enables you to untie the mooring line without leaving your boat Just throw off one end of the mooring line and then bring the entire length of mooring line back into the boat Figure 5 6 Shutting Down the Engine Following are general instructions for engine shutdown Refer to your engine owner s manual for specific instructions 1 Allow engine to idle so engine cools gradually 2 Turn en...

Page 64: ...ick back into the sleeve Make certain the dipstick is pushed all the way back in 5 Pull dipstick out again and check oil level on dipstick The oil level must be between the ADD and FULL marks on the dipstick 6 If oil level is at or below the ADD mark you must add oil 7 Push dipstick back down into the sleeve Be sure it is all the way in and properly seated To add oil 1 Remove oil fill cap from val...

Page 65: ...immediately Keep fuel tank filled during the boating season to prevent moisture from condensing in the tank Monthly Inspection Note A trained marine mechanic should replace parts or repair the fuel system See your Robalo dealer for parts and repair 1 Starting at the fuel tank check the entire fuel system for leaks or vapors 2 Check fuel lines and hoses for wear kinks cracks or deterioration 3 Insp...

Page 66: ...water in the bilge is normal and not a cause for concern If the amount of water is excessive check for water leaks Repair leaks immediately If the bilge is ever filled with fuel or oil check engine hoses fuel tank s etc for leaks Repair immediately Important Pumping fuel or oil overboard into the water violates the Federal Clean Water Act Pump into suitable container and dispose of properly Cleani...

Page 67: ... thoroughly with clear water If deep stains do occur use a special fiberglass cleaner and stain remover Waxing the gelcoat surface regularly will help prevent soiling and preserve its luster Robalo recommends a fiberglass wax that fills the gelcoat pores Chemicals in fiberglass wax screen out harmful ultraviolet rays that cause fading of the gelcoat color CAUTION Waxed gelcoat is slippery Falls ca...

Page 68: ...etely dry Apply new coat of bottom paint Allow new bottom paint to dry 24 to 36 hours Never attempt to haul paint and launch on the same day Hardware and Fittings Note Always follow the manufacturer s recommendations found in your owner s packet for cleaning and maintaining deck hardware and fittings These recommendations include the proper cleaning methods and cleaning agents Inspection Inspect h...

Page 69: ...tic bowl inside to allow for air circulation Canvas Weathering Coverings The canvas or weather coverings is 100 acrylic yarn Besides its resistance to mildew rot and weather canvas also resists industrial pollutants and the effects of ultraviolet light from the sun Canvas is breathable and therefore is not waterproof Mooring covers are waterproof Care Keep the top up when boat is not in use or whe...

Page 70: ...nimal amount of water in the bilge Before lifting the boat empty fuel and water tanks especially if they have large capacities Be sure to position slings as indicated by the diagrams in Chapter 3 Do not use deck cleats or bow or stern eyes for lifting the boat Be sure boat remains level while being lifted to avoid sling movement or boat damage If using any boat lifting device other than slings pos...

Page 71: ...ortant In regions where temperatures fall below freezing winterizing your engine is necessary Failure to do so will seriously damage the engine Refer to your engine owner s manual for detailed winterization information Change engine oil before storing your boat Refer to the instructions in your engine owner s manual Fuel System Add a gasoline stabilizer solution to the fuel tank Follow the product...

Page 72: ...lace if necessary 5 Attach battery cables and tighten cable clamps 6 Apply petroleum jelly or marine grade grease on battery posts and clamps to eliminate air pockets and possible acid buildups 7 Reinstall hull drain plug after coating threads with petroleum jelly 8 Clean bilge area 9 Reinstall exhaust drain plug 10 Inspect all exhaust connections to avoid exhaust and carbon monoxide CO leaks Adju...

Page 73: ...urchaser Purchaser s who acquire a used Robalo boat from the Original Purchaser or an authorized Robalo dealer as evidenced by a Bill of Sale and an Ownership Transfer Record completed by the original retail purchaser dealer Date of Delivery The date that the new boat was actually delivered to the first retail purchaser Demonstrator Boat An untitled unregistered boat with 20 or more hours usage Fa...

Page 74: ...se note that engines outdrives transom assemblies controls batteries propellers air conditioners generators refrigerators certain electronics and certain other accessories or components on your boat are not warranted by Robalo under this Limited Warranty but may be warranted by manufacturers other than Robalo Please refer to the Robalo Owner s Packet to locate Owner s Manuals for these specific it...

Page 75: ...terioration of isinglass drying of rubber seals caulking and corrosion of metal parts Component warranties may be limited based on availability of replacement parts Robalo applies the following policy so that customer s may fully understand the nature of their warranty prior to purchasing the boat Invoice Date to dealer Warranty Status 2 years Full Written Warranty Applies 2 to 3 years Warranty ba...

Page 76: ...han normal conditions or the lack of proper maintenance 4 Any boat which has been powered or loaded in excess of the manufacturer s maximum horsepower and or capacity recommendations R206 200HP R206S 200HP R226 250HP R246 350HP R246SD 350HP 5 Any boat used or once used for racing boat clubs yacht clubs law enforcement military rental charter or commercial purposes 6 Any boat that has been subject ...

Page 77: ...ors certain electronics and certain other accessories or components on your boat may be warranted by manufacturers other than Robalo Please refer to the Robalo Owner s Packet to locate Owner s Manuals for these specific items and instructional information about possible warranties from manufacturers other than Robalo Except as expressly set out herein all warranties provided by the manufacturers a...

Page 78: ...l purchaser 1 An Ownership Transfer Record completed by the original purchaser and the subsequent owner 2 A copy of the bill of sale or other evidence of purchase of the boat from the original purchaser including the model and hull identification number and 3 the warranty transfer fee as follows 500 for any hull length less than 26 feet 1 000 for any hull length 26 feet or greater Note transfer fe...

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