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Ricoh AP-P2 G188, Field Service Manual

The Ricoh AP-P2 G188 Field Service Manual is the comprehensive guide to effectively maintain and troubleshoot this advanced printer model. Download this invaluable manual for free at manualshive.com to access step-by-step instructions, diagrams, and expert tips, ensuring optimal performance and longevity for your Ricoh AP-P2 G188.

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Model AP-P2 

Machine Code: G188/G189 

 

Field Service Manual 

 

 

 

 
 
 
 
 
 
 
 
 
 
 

January, 2009 

Subject to change 

 

Summary of Contents for AP-P2 G188

Page 1: ...Model AP P2 Machine Code G188 G189 Field Service Manual January 2009 Subject to change ...

Page 2: ......

Page 3: ...cident it may cause temporary eye discomfort Immediately wash eyes with plenty of water If unsuccessful get medical attention 2 The printer which use high voltage power source can generate ozone gas High ozone density is harmful to human health Therefore the machine must be installed in a well ventilated room Observance of Electrical Safety Standards The printer and its peripherals must be service...

Page 4: ... 2 Dispose of used toner the maintenance unit which includes developer or the organic photoconductor in accordance with local regulations These are non toxic supplies 3 Dispose of replaced parts in accordance with local regulations 4 When keeping used lithium batteries in order to dispose of them later do not put more than 100 batteries per sealed box Storing larger numbers or not sealing them apa...

Page 5: ... of Microsoft Corporation in the United States and or other countries PostScript is a registered trademark of Adobe Systems Incorporated PCL is a registered trademark of Hewlett Packard Company Ethernet is a registered trademark of Xerox Corporation PowerPC is a registered trademark of International Business Machines Corporation Other product names used herein are for identification purposes only ...

Page 6: ...ent Layout 15 Paper Path 16 Drive Layout 17 Guidance for Those Who are Familiar with Predecessor Products 19 2 Installation Installation Requirements 21 Environment 21 Machine Level 22 Machine Space Requirements 22 Power Requirements 23 Optional Unit Combinations 24 Machine Options 24 Controller Options 24 Printer Installation 26 Power Socket for Peripheral 26 Installation Flow Chart 26 Installati...

Page 7: ...nt Check 66 Installation Procedure 67 Output Jogger Unit B703 71 Accessories 71 Installation 71 Mail Bin G835 74 Component Check 74 Installation Procedure 75 Tray Heater Standard Tray 81 Installation Procedure 81 Tray Heater Optional Tray 82 Component Check 82 Installation Procedure 83 Controller Options 93 Overview 93 SD Card Appli Move 94 3 Preventive Maintenance Maintenance Items 97 4 Replaceme...

Page 8: ...12 Laser Optics 115 Caution Decal Location 115 Laser Optics Housing Unit 115 Polygon Mirror Motor and Drive Board 121 Image Creation 123 PCU 123 Second Duct Fan 124 Third Duct Fan 125 Toner Pump Unit 127 Toner End Sensor 133 Image Transfer 134 Image Transfer Belt Unit 134 Image Transfer Belt Cleaning Unit 135 Image Transfer Belt 135 Paper Transfer 142 Paper Transfer Roller Unit 142 Paper Transfer ...

Page 9: ...or 161 Paper Transfer Contact Motor 163 Toner Transport Motor 165 Toner Collection Unit 165 Paper Feed Clutches 166 Development Clutch Y 169 Development Clutches for M and C 170 Development Clutch K 171 Fusing 173 Fusing Unit 173 Heating Roller and Heating Roller Bearing 174 Fusing Cleaning Felt 179 Fusing Lamp 180 Fusing Drive Gear 181 Pressure Roller and Pressure Roller Bearing 181 Heating Rolle...

Page 10: ...3 By pass Bottom Tray 205 By pass Paper End Sensor 207 By pass Pick up Feed and Separation Roller Torque Limiter 208 By pass Feed Clutch 209 Paper Exit Unit 210 Fusing Exit Paper Overflow Junction Paper Jam and Paper Exit Sensors 211 Duplex Unit 213 Duplex Unit 213 Duplex Door Sensor 214 Duplex Entrance Sensor 215 Duplex Exit Sensor 216 Electrical Components 217 Controller Unit 217 Controller Box ...

Page 11: ...date 235 Before You Begin 235 Updating Firmware 235 Handling Firmware Update Errors 238 Controller Self Diagnostics 240 Overview 240 NVRAM Data Upload Download 242 Uploading NVRAM Data 242 Downloading NVRAM Data 243 Using the Debug Log 244 Switching ON and Setting UP Save Debug Log 244 Retrieving the Debug Log from the HDD 246 Debug Log Codes 247 6 Troubleshooting Service Call Conditions 249 Proce...

Page 12: ...Electrical Component Defects 253 INDEX 255 10 ...

Page 13: ...1 Product Information Specifications See Appendices for the following information Mainframe Specifications Printer Specifications Supported Paper Sizes Software Accessories Optional Equipment 11 1 ...

Page 14: ...e three and D E Two tray paper feed unit D351 57 D Paper tray unit one tray D387 17 E 3000 sheet finisher B805 F One from F and G Requires H and one from C and D Punch unit 3 2 holes B702 17 Requires F Punch unit 4 2 holes B702 27 Requires F Punch unit 4 holes B702 28 Requires F Output Jogger Unit B703 Requires F 1 Product Information 12 1 ...

Page 15: ... G Requires H and one from C and D Punch unit 3 2 holes B807 17 Requires G Punch unit 4 2 holes B807 27 Requires G Punch unit 4 holes B807 30 Requires G Bridge unit D386 H Item Machine code Call out Remark USB 2 0 Standard USB Host Standard Ethernet Standard Machine Configuration 13 1 ...

Page 16: ...tandard for G189 Option for G188 Data Overwrite Security Unit M354 21 A One from the five in SD slot 1 at a time NetWare printing M354 19 Data Storage Card G874 PictBridge M354 13 VM Card Type K M354 15 22 23 B In SD slot 2 HDD Encryption Unit M354 17 In SD card slot 2 Remove it from slot 2 after installing 256 MB DIMM M354 01 G One from the two 512 MB DIMM M354 03 1 Product Information 14 1 ...

Page 17: ... transfer roller 5 Registration roller 6 By pass feed table 7 Tray 2 8 Tray 1 9 Toner collection bottle 10 Laser optics housing unit 11 PCU 4 colors 12 Image transfer belt cleaning unit 13 Image transfer belt unit 14 Toner bottle 4 colors 15 ID sensor 16 IH coil unit Overview 15 1 ...

Page 18: ...t LCT 9 Tray 4 Optional paper feed unit 10 Finisher booklet stapler B793 Optional 11 Finisher stapler Optional 12 Finisher upper tray Optional 13 Finisher proof tray Optional The 3000 sheet finisher and 1000 sheet booklet finisher require the bridge unit D386 and one from the two tray paper feed unit D351 or the LCT D352 1 Product Information 16 1 ...

Page 19: ...llection coils from the PCUs from the transfer belt unit and inside the toner collection bottle Also rotates the toner bottles 4 Development clutch K Y M C Turns on off the drive power to the development unit K Y M C 5 Drum Development drive motor K Y M C Drives the color drum unit and development unit K Y M C 6 Paper feed clutch Switches the drive power between the tray 1 and tray 2 7 Paper feed ...

Page 20: ... up feed and separation roller and duplex transport rollers 11 Paper transfer contact motor Moves the paper transfer roller in contact with the image transfer belt 12 ITB drive motor Drives the image transfer belt unit 13 Duplex inverter motor Drives the duplex inverter rollers and duplex transport rollers 14 Fusing paper exit motor Drives the fusing unit and paper exit section 1 Product Informati...

Page 21: ... information will be of help when you read this manual Different Points from Predecessor Products G188 G189 G133 Fusing System Roller heating IH system Belt heating IH system SD Card Slots 2 slots 3 slots Location of Firmware for Printer Netfile NIB WebDocBox WebSys and DESS Flash ROM on the controller board SD card Guidance for Those Who are Familiar with Predecessor Products 19 1 ...

Page 22: ...1 Product Information 20 1 ...

Page 23: ...on or more 5 Do not let the machine get exposed to the following 1 Cool air from an air conditioner 2 Heat from a heater 6 Do not install the machine in areas that are exposed to corrosive gas 7 Install the machine at locations lower than 2 500 m 8 200 ft above sea level 8 Install the machine on a strong level base Inclination on any side must be no more than 5 mm 9 Do not install the machine in a...

Page 24: ... high voltage power sources can generate ozone gas High ozone density is harmful to human health Therefore the machine must be installed in a well ventilated room A Over 100 mm 3 9 B Over 100 mm 3 9 C Over 550 mm 21 7 D Over 750 mm 29 5 Put the machine near the power source with the clearance shown above 2 Installation 22 2 ...

Page 25: ...Do not use an outlet extension plug or cord Ground the machine 1 Input voltage level 120 V 60 Hz More than 12 A 220 V to 240 V 50 Hz 60 Hz More than 7 A 2 Permissible voltage fluctuation 10 3 Do not put things on the power cord Installation Requirements 23 2 ...

Page 26: ... No 2 and No 3 6 Punch kit 3 types C No 5 required One of the three types 7 3000 sheet finisher C One from No 5 and No 7 Requires No 4 and one from No 2 and No 3 8 Punch kit 3 types C No 7 required One of the three types 9 Mail Bin C No 2 or No 3 required Child options Child options require a parent option For details about installation procedures for the user installation options see Hardware Gui...

Page 27: ...t 1 7 Data Storage Card Type A U 8 NetWare printing Type A U 9 Data Overwrite Security Unit Type M U 10 VM Card Type K C SD card slot 2 11 HDD Encryption Unit Type D U SD card slot 2 during installation only 12 128 MB DIMM C One from No 12 and No 13 13 256 MB DIMM C For details about installation procedures for the user installation options see Hardware Guide of this model Optional Unit Combinatio...

Page 28: ...ation Power Socket for Peripheral Rating voltage for peripheral Make sure to plug the cable into the correct socket Installation Flow Chart This flow chart shows the best procedure for installation 2 Installation 26 2 ...

Page 29: ...tray PFU Mainframe One tray PFU Two tray PFU Mainframe Two tray PFU Mainframe LCT You need the two tray paper feed unit D351 57 or the LCT D352 57 67 if you want to install the finisher B793 or B805 The punch unit B702 is for the 3000 sheet finisher B805 Printer Installation 27 2 ...

Page 30: ...T first if you install an optional paper tray unit or the optional LCT at the same time Then install the machine and other options Keep the shipping retainers after you install the machine You may need them in the future if you transport the machine to another location Unpacking When lifting the machine use the handle and grips on both sides of the machine If not the machine could be dropped This ...

Page 31: ...handle and grips on both sides of the machine Do not remove the tapes before placing the machine Lower the machine slowly and carefully so as not to pinch your hands 3 Push back the handle into the machine 4 Remove the tape B Printer Installation 29 2 ...

Page 32: ...sh up the lever C on the right door and then open the right door 2 Keep pushing the lever D and then remove the securing pin E by pulling the wire with the red tag 3 Close the right door 2 Installation 30 2 ...

Page 33: ...rclockwise 6 Open the drum positioning plate H 7 Remove and pull out the four tapes horizontally from all PCUs Make sure that all tapes are removed 8 Close the drum positioning plate 9 Turn the green levers clockwise to lock the levers Printer Installation 31 2 ...

Page 34: ...alling the Toner 1 Shake the toner bottle up and down five or six times before installing 2 Insert the each toner bottle into the machine with the label facing up 3 Close the front door 2 Installation 32 2 ...

Page 35: ...ing Paper 1 Pull out the tray 1 A of the machine 2 Take out the contents from tray 1 3 Adjust the end plate B to A4 LEF Letter LEF size 4 Load paper in tray 1 and then close tray 1 Printer Installation 33 2 ...

Page 36: ...ndle C of tray 1 6 Pull out the feeler D for the output tray full detection mechanism Turning Power On Turn off the power switch whenever you plug in and unplug the power cord 1 Make sure that the power switch is set to Off 2 Installation 34 2 ...

Page 37: ...wise the machine may malfunction Selecting the Panel Display Language You can select one of these languages the default is English English German French Italian Dutch Swedish Norwegian Danish Spanish Finnish Portuguese Czech Polish or Hungarian You do not have to do this procedure if you use English Do this procedure if you want to use a different language Printer Installation 35 2 ...

Page 38: ...e However you cannot check the connection between the printer and the computer by printing the test page 2 Turn on the printer Ready shows on the panel display after the machine warms up 3 Press the Menu key 4 Press the or key to get List Test Print 5 Press the Enter key ListTest Print shows on the panel display 6 Make sure that Config Page is on the display Then press the Enter key 7 The test pri...

Page 39: ...ammed Proxy server IP address SP5816 063 Proxy server Port number SP5816 064 Proxy User ID SP5816 065 Proxy Password SP5816 066 4 Get a Request Number Execute the Remote Settings 5 Enter the SP mode 6 Input the Request number which you have obtained from Remote Center GUI and then press OK key with SP5816 202 7 Confirm the Request number and then press EXECUTE key with SP5816 203 8 Check the confi...

Page 40: ...he registration result with SP5816 207 Value Meaning Solution Workaround 0 Succeeded 1 Request number error Check the request number again 2 Already registered Check the registration status 3 Communication error proxy enabled Check the network condition 4 Communicationerror proxydisabled Check the network condition 5 Proxy error Illegal user name or password Check Proxy user name and password 8 Ot...

Page 41: ...illegal entries for certification and ID2 Check ID2 of the mainframe 12005 Remote communication is prohibited The device has an Embedded RC gate related problem Make sure that Remote Service in User Tools is set to Do not prohibit 12006 A confirmation request was made after the confirmation had been already completed Execute registration 12007 The request number used at registration was different ...

Page 42: ... the ID2 of the mainframe 2398 Incorrect request number format Check the Request No Meter Click Charge Basically there are two ways to set up this function Meter click change enabled SP 5 930 001 set to enabled The counter can be displayed and printed by the customer The technician can then call the customer and ask them to read the counter Meter click charge disabled SP 5 930 001 set to disabled ...

Page 43: ...Item SP No Function Default Printer Installation 41 2 ...

Page 44: ...ck Charge Image Transfer Belt Unit SP5 930 014 Enables or disables the PM alert for the image transfer belt unit If this SP is enabled an alert message is displayed when the image transfer belt unit needs to be replaced 1 No alert Meter Click Charge Fusing Unit SP5 930 016 Enables or disables the PM alert for the fusing unit If this SP is enabled an alert message is displayed when the fusing unit ...

Page 45: ...nit or LCT Transporting the Machine 1 Make sure there is no paper left in the paper trays Then fix down the bottom plates with a sheet of paper and tape 2 Replace the waste toner bottle Then attach securing tape to stop the toner bottle from coming out 3 Do one of the following Attach shipping tape to the covers and doors Shrink wrap the machine tightly After you move the machine make sure you do ...

Page 46: ...of the components against the following list No Description Q ty 1 Bridge Unit 1 2 Screw 1 3 Knob screw 1 4 Long Knob Screw 1 5 Holder bracket 1 6 Guide 2 Installation Procedure Unplug the printer power cord before starting the following procedure 2 Installation 44 2 ...

Page 47: ...isher B793 or B805 in the machine install the finisher after you install the bridge unit D386 1 Remove all tapes 2 If the sensor feeler A is out fold it into the machine 3 Remove the connection cover A x 1 Bridge Unit D386 45 2 ...

Page 48: ... Remove the connector cover B x 1 6 Install the bridge unit A 7 Open the bridge unit cover B 8 Secure it with the knob screw C and long knob screw D 9 Attach the frame cover E 10 Close the bridge unit cover B 2 Installation 46 2 ...

Page 49: ...r to the finisher installation procedure Holder bracket A is used in the installation procedure of the finisher B793 or B805 At this time do not install it yet 13 Turn on the main power switch of the machine 14 Check the bridge unit operation Bridge Unit D386 47 2 ...

Page 50: ...f the accessories against the following list No Description Q ty 1 Rear Joint Bracket 1 2 Front Joint Bracket 1 3 Grounding Plate 1 4 Upper Output Tray 1 5 Cushion 2 6 Lower Output Tray 1 7 Short Knob Screw 1 8 Long Knob Screw 1 9 Screw M3 x 8 2 10 Screw M4 x 14 4 2 Installation 48 2 ...

Page 51: ...lug the main machine power cord before starting the following procedure The bridge unit D386 and optional paper feed unit D351 or D352 must be installed before installing this finisher B793 1000 Sheet Booklet Finisher B793 49 2 ...

Page 52: ...oor A of the 1000 sheet booklet finisher and then pull out the jogger unit B 3 Remove all tapes and packing materials from the inside of the finisher 4 Attach the cushions C to the finisher Make sure that the cushions are placed within 0 to 1 mm D from the edge of the cover or frame 2 Installation 50 2 ...

Page 53: ...acket H must be placed outside the front joint bracket G The holder bracket is provided with the bridge unit D386 8 Pull the lock lever I Long knob screw x 1 9 Slowly push the finisher to the left side of the machine keeping its front door open until the brackets J K go into their slots 10 Push the lock lever I and then secure it Long knob screw x 1 1000 Sheet Booklet Finisher B793 51 2 ...

Page 54: ...t the finisher connector L to the machine 13 Install the upper output tray M Short knob screw x 1 14 Install the lower output tray N 15 Turn on the main power switch of the machine 16 Check the 1000 sheet booklet finisher operation 2 Installation 52 2 ...

Page 55: ...antity and condition of the components against the following list No Description Q ty 1 Punch Unit 1 2 Punch Drive Motor 1 3 Hopper Full Sensor Arm 1 4 Sub scan Registration Sensor Unit 1 5 Punch Unit Stay 1 6 Sub scan Registration Sensor Guide 1 7 Hopper 1 8 Screw 1 9 Step Screw 1 10 Spring 1 Punch Unit B807 53 2 ...

Page 56: ...machine power cord before starting the following procedure If the 1000 sheet booklet finisher has been installed disconnect it and pull it away from the machine 1 If the finisher is connected to the machine disconnect it 2 Installation 54 2 ...

Page 57: ...arm B x 1 3 Open the front door C 4 Pull the hook D up then remove the knob E 5 Timing belt cover F 6 Rear cover of the 1000 sheet booklet finisher G x 2 7 Cover bracket H x 1 8 Remove the paper guide plate I from the rear side x 4 Punch Unit B807 55 2 ...

Page 58: ...9 Install the punch unit stay J from the front side x 3 10 Install the sub scan registration sensor guide K from the top x 1 11 Remove the bracket L from the punch unit x 1 2 Installation 56 2 ...

Page 59: ...g the punch unit stay from the rear side 13 Make sure to put the punch unit stay pin N through the hole O 14 Connect the harnesses P to the main PCB 15 Put the harnesses Q through the hole R in the rear frame x 1 Punch Unit B807 57 2 ...

Page 60: ...connector to the harness from the punch unit x 1 18 Connect the home position sensor harness U yellow connector from the punch unit to the home position sensor V 19 Install the sub scan registration sensor unit W from the rear side x 2 20 Route and connect the harnesses as shown x 2 2 Installation 58 2 ...

Page 61: ... sensor Y 24 Install the hopper Z from the front side 25 Reinstall the timing belt cover and knob 26 Reinstall the rear cover x 2 27 Close the front door and top cover 28 Install the 1000 sheet booklet finisher on the mainframe 29 Plug in and turn on the main power switch 30 Check the 1000 sheet booklet finisher operation Punch Unit B807 59 2 ...

Page 62: ...following list No Description Q ty 1 Rear joint bracket 1 2 Front joint bracket 1 3 Ground earth plate 1 4 Tapping screws M4 x14 4 5 Tapping screws M3 x 8 1 6 Tapping screws M3 x 6 6 7 Upper output tray 1 8 Support Tray 1 9 Cushion with double sided tape 1 10 Small ground earth plate 2 2 Installation 60 2 ...

Page 63: ...ure uses the following symbols Unplug the main machine power cord before starting the following procedure The bridge unit D386 and optional paper feed unit D351 or D352 must be installed before installing this finisher 3000 Sheet Finisher B805 61 2 ...

Page 64: ... tapes and packing materials from the finisher 2 Open the front door and then remove all tapes and packing materials from the inside of the finisher 3 Pull out the jogger unit A and then remove all tapes and retainers 2 Installation 62 2 ...

Page 65: ...om the edge of the cover 5 Install the ground plate C to the finisher x 2 M3 x 6 6 Install the small ground plates D to the finisher x 2 M3 x 6 each 7 Attach the rear joint bracket E x 2 M4 x 14 8 Attach the front joint bracket F and the holder bracket G x 2 M4 x 14 3000 Sheet Finisher B805 63 2 ...

Page 66: ... 9 Pull the lock lever H x 1 10 Slowly push the finisher to the left side of the machine keeping its front door open until the brackets E F go into their slots 11 Push the lock lever H and then secure it x 1 12 Close the front door of the finisher 13 Connect the finisher connector I to the machine 2 Installation 64 2 ...

Page 67: ...achine 16 Check the finisher operation Support Tray Installation 1 If a stack problem occurs several times on the upper output tray A put the support tray B on the tray as shown 2 Keep this tray in the manual pocket if this tray does not need to be installed 3000 Sheet Finisher B805 65 2 ...

Page 68: ...B805 Component Check Check the quantity and condition of the components against the following list No Description Q ty 1 Punchout Waste Unit 1 2 Slide Drive Unit 1 3 Punch Waste Hopper 1 4 Screws M3 x 6 5 5 Side to Side Detection Unit 1 6 Punching Unit 1 2 Installation 66 2 ...

Page 69: ... pull it away from the machine 1 If the finisher is connected to the mainframe disconnect the power connector A and move the finisher away from the mainframe 2 Remove the rear cover B x 2 and open the front door At the bottom of the rear cover make sure to disconnect the tabs that attach the cover to the frame 3 Remove the guide plate C x 2 Punch Unit B702 67 2 ...

Page 70: ...to the connectors CN601 and CN602 on the punch unit board x 2 x 1 The cables E are coiled and attached to the PCB 6 Attach the slide drive unit F to the finisher and connect it to the punch unit x 2 x 1 Push in the slide drive unit at 1 when you attach the screw 2 7 Make sure that the punch unit moves freely and is not blocked by the screws 2 Installation 68 2 ...

Page 71: ...to side detection unit and connect it at the rear x 2 x 1 x 1 11 Pull the short connector out of the connector H then connect the cable of the finisher x 1 This is the 3 pin connector 12 At the front use a pair of wire cutters to remove the part I of the cover 13 Install the punch waste transport unit J in the finisher 14 Make sure that the punch waste transport unit moves smoothly on its rails If...

Page 72: ... cable and attach the punch waste transport unit x 1 x 1 x 1 17 Set the hopper L in its holder 18 Reassemble the finisher and then install it on the main machine 19 Connect the power cord to the outlet and then turn the main power switch on 20 Check the punch unit operation 2 Installation 70 2 ...

Page 73: ...st this list Description Qty 1 Jogger Unit 1 2 Tapping Screws M3x6 2 Installation The Output Jogger Unit B703 is installed only on the 3000 Sheet Finisher B805 Always switch the machine off and unplug the machine before doing any of the following procedures Output Jogger Unit B703 71 2 ...

Page 74: ...he main machine switch off 2 Disconnect the finisher from the main frame 3 Use the flat head of a screwdriver to remove the left upper cover A 4 Remove the cover plate A x 2 Keep the screws 2 Installation 72 2 ...

Page 75: ...oks on the frame of the jogger unit A into the holes in the left and right side of the finisher frame 6 Connect connector B to the socket x 1 7 Attach the jogger unit C to the finisher x 2 8 Reattach the jogger unit cover D to the jogger unit x 2 Output Jogger Unit B703 73 2 ...

Page 76: ...the following list No Description Q ty 1 Tray 4 2 Rear Hold Bracket 1 3 Front Hold Bracket 1 4 Mail Bin 1 5 Right Stay 1 6 Guide Bracket 1 7 Mail Bin Solenoid 1 8 Harness 1 9 Clamp Not used 1 10 Screw M3x8 2 11 Screw M4x10 3 12 Screw M3x6 7 13 Step Screw 2 Decal Sheet 1 2 Installation 74 2 ...

Page 77: ...Installation Procedure 1 Open the right door 2 Remove the following Connection cover A x 1 Operation panel B x 1 x 1 Mail Bin G835 75 2 ...

Page 78: ...3 Remove the following Screw caps A Top right cover B x 2 Top rear cover C x 2 4 Remove the paper exit cover A x 1 5 Remove the top right stay B x 3 2 Installation 76 2 ...

Page 79: ...bin solenoid A x 1 M3x8 7 Connect the harness B and then clamp the harness with the four clamps 8 Reinstall the top right stay A x 3 9 Install the guide plate B x 2 M3x6 10 Install the two step screws C Mail Bin G835 77 2 ...

Page 80: ...r C Thefrontcoverisconnectedtothemailbinunitwiththeharnesses Itisnotnecessarytodisconnect the harnesses from the front cover However take care not to break or disconnect the harnesses during this installation procedure 14 Install the mail bin unit A on the printer as shown above 2 Installation 78 2 ...

Page 81: ...15 Attach the front hold bracket A and rear hold bracket B x 2 each 16 Release the harness A from the printer x 5 17 Connect the harness A to the main board of the mail box unit x 1 Mail Bin G835 79 2 ...

Page 82: ...nt and rear cover of the mail bin unit x 1 each 21 Reinstall the operation panel and connection cover x 1 each 22 Close the right door 23 Install the tray A in each bin of the mail bin unit B 24 Plug in and turn on the printer 25 Check the operation of the mail bin unit 2 Installation 80 2 ...

Page 83: ... Remove the connector cover A x 1 3 Connect the connector B of the heater to the connector of the main machine 4 Install the heater C inside the machine x 1 5 Reassemble the machine 6 Attach the on standby decal D to the right hand side of the main power switch Tray Heater Standard Tray 81 2 ...

Page 84: ... Optional Tray Component Check No Description Q ty 1 Tray heater 1 2 On standby decal 1 90 or 2 91 3 Harness 2 For D387 1 4 Harness 1 For D351 D352 1 5 Screw M4 x 10 2 Installation procedure 1 2 Installation 82 2 ...

Page 85: ...ing procedure For installing the tray heater in the D351 Two tray paper feed unit 1 Remove the rear cover of the mainframe x 6 2 Pull out the two trays from the optional paper feed unit 3 Install the tray heater A in the optional paper feed unit x 1 Tray Heater Optional Tray 83 2 ...

Page 86: ... from the mainframe 7 Replace the shoulder screw E with the washer screw F using securing bracket G x 1 8 Connect the harness H to the connector I of the tray heater 9 Route the harness H as shown and clamp it with four clamps x 4 10 Connect the harness H to the connector J of the mainframe 11 Reassemble the mainframe and optional paper feed unit 2 Installation 84 2 ...

Page 87: ...main power switch For installing the tray heater in the D352 LCT 1 Remove the rear cover of the mainframe x 6 2 Pull out the LCT drawer If the right tray comes out with the left tray push the right tray into the LCT 3 Left tray A x 2 Tray Heater Optional Tray 85 2 ...

Page 88: ...ressing down the stopper C When reinstalling the right tray set the right tray on the guide rail and carefully push the tray in making sure to keep the tray level 5 Install the tray heater D in the optional LCT x 1 2 Installation 86 2 ...

Page 89: ... and then the rear cover F of the optional LCT x 2 7 Remove the harness cover bracket G x 1 8 Pull out tray 2 from the mainframe 9 Replace the shoulder screw H with the washer screw I using the securing bracket J x 1 Tray Heater Optional Tray 87 2 ...

Page 90: ... harness K to the connector M of the mainframe 13 Reassemble the mainframe and optional LCT 14 Attach the on standby decal N to the right hand side of the main power switch For installing the tray heater in the D387 Paper tray unit 1 Remove the rear cover of the mainframe x 6 2 Pull out the tray from the optional paper tray 2 Installation 88 2 ...

Page 91: ...ay heater A in the optional paper tray x 1 4 Remove the two securing brackets B x 1 each and then the rear cover C of the optional paper tray x 2 5 Remove the harness cover bracket D x 1 Tray Heater Optional Tray 89 2 ...

Page 92: ...Make sure that the harness H is placed below the harness J 10 Connect one harness K of the two way harness to the connector L of the mainframe Connect K to the connector on the mainframe The harness of connector K has two binders The harness of the other connector M has one binder and this is for another optional paper feed unit 11 Clamptheotherharness M ofthetwo wayharnessasshown N ifyoudonotinst...

Page 93: ...emove the tray bar cover O x 1 13 Remove the harness cover bracket P 14 Pass the harness from the lower paper feed unit through the hole Q and then connect it to the harness R Make sure that the harness is clamped with the bind S placed at the right hand side of the clamp T Tray Heater Optional Tray 91 2 ...

Page 94: ...15 Reassemble the mainframe and optional paper tray 16 Attach the on standby decal U to the right hand side of the main power switch 2 Installation 92 2 ...

Page 95: ...Connections at the end of this section I F Card Slots I F Slot A is used for one of the optional I F connections only one can be installed IEEE1284 IEEE802 11a g g Wireless LAN or Bluetooth Gigabit Ethernet Slot B is used for only Gigabit Ethernet SD Card Slots Slot 1 is used for one of the optional applications Data Overwrite Security Unit NetWare PictBridge Data Storage Card Controller Options 9...

Page 96: ...tion SD card should have the largest memory size of all the application SD cards Refer to the following table for the memory size of each SD card Outline of SD Card Appli Move 1 Choose a SD card with enough space Do not use an SD card if it has been used on a computer Normal operation is not guaranteed when such an SD card is used 2 Enter SP5873 SD Card Appli Move Then move the application from th...

Page 97: ...rd to another SD card Do not turn ON the write protect switch of an application SD card on the machine If the write protect switchisON adownloaderror e g ErrorCode44 occursduringafirmwareupgradeorapplication merge 1 Turn the main switch off 2 Make sure that an SD card is in SD card slot 1 The application program is copied into this SD card 3 Insert the SD card having stored the application program...

Page 98: ...cursduringafirmwareupgradeorapplication merge 1 Turn the main switch off 2 Insert the original SD card in SD card slot 2 The application program is copied back into this card 3 Insert the SD card having stored the application program to SD card slot 1 The application program is copied back from this SD card 4 Turn the main switch on 5 Start the SP mode 6 Select SP5 873 002 Undo Exec 7 Follow the m...

Page 99: ...3 Preventive Maintenance Maintenance Items See Appendices for the following information User Maintenance Items Service Maintenance Items 97 3 ...

Page 100: ...3 Preventive Maintenance 98 3 ...

Page 101: ... Beforehand Before installing options please do the following 1 If there are printer jobs in the machine print out all jobs in the printer buffer 2 Turn off the main switch and disconnect the power cord and the network cable 99 4 ...

Page 102: ...ard Adapter 1 B645 6830 USB Reader Writer 1 VSSM9000 Digital Multimeter FLUKE87 1 C401 9503 20X Magnification Scope 1 A257 9300 Grease Barrierta S552R 1 5203 9502 Silicone Grease G 501 1 B679 5100 Plug IEEE1284 Type C 1 B132 9700 Lubricant Powder 1 4 Replacement and Adjustment 100 4 ...

Page 103: ...or each paper type and process line speed Side to Side Adjusts the side to side registration for each paper feed station Use SP mode SP1 002 to adjust the side to side registration Adjustment Standard Leading edge sub scan direction 5 2 1 5 mm Side to side main scan direction 2 0 1 mm Paper Registration Standard The registration in both main and sub scan directions can change within the following ...

Page 104: ...nditions paper type and process line speed c Change the value with the keys Then press the OK key d Generate a trim pattern to check the leading edge adjustment 6 Do the side to side registration adjustment a Check the side to side registration and adjust it with SP1 002 b Select the adjustment conditions paper feed station c Change the value with the keys Then press the OK key d Generate a trim p...

Page 105: ... to 5 2 mm Side to side 0 5 to 4 0 mm Trailing edge 0 5 to 0 6 mm 6 Return the value of the setting in SP2 109 003 to 00 before completing this procedure Color Registration Line Position Adjustment The automatic line position adjustment usually is done for a specified condition to get the best color prints Do the following if color registration shifts Do Forced Line Position as follows to do the f...

Page 106: ...pment transfer sections When you remove or replace the image transfer belt or laser optical housing unit Gamma Adjustment Clean and or replace related parts first to solve color quality problems Do these procedures if adjustments are necessary Summary To adjust the printer gamma Select the print mode you want to calibrate Print a color calibration test sheet Make the gradation scales on the printo...

Page 107: ... The gradation scale marked Current shows the current settings Compare the Current gradation scale with the Default at the time you do the adjustment procedure Select the density for each of the 15 adjustable points excluding points 0 and 255 from the Default gradation scale The NVRAM holds three sets of controller gamma settings Those saved this time Controller SP1 101 ToneCtlSet Tone Current Tho...

Page 108: ...ller SP1 103 PrnColorSheet in the controller service menu 8 Use the down arrow key to select Controller SP1 104 ToneCtlValue Then press the enter key 9 Use the up down arrow key to select the setting you want to adjust Then press the enter key The three digits in the display example 016 indicate a position on the color calibration test sheet Operation Panel Display Color Calibration Test Sheet Set...

Page 109: ...en the density setting is complete for all colors print out a color adjustment sheet again and make sure that the gradation scale for each printed color is smooth and that the CMY gradation scale is gray Do the adjustment again if there is an anomaly normally repeat this procedure 3 to 5 times 11 Do these when the adjustment results are satisfactory 12 Use Controller SP1 105 ToneCtlSave in the con...

Page 110: ...Exterior Covers Front Door 1 Open the front door A 2 Remove the two pins B and then remove the front cover 4 Replacement and Adjustment 108 4 ...

Page 111: ...Left Cover 1 Left cover A x 6 Rear Cover 1 Rear cover A x 6 Exterior Covers 109 4 ...

Page 112: ...t and Rear Cover 1 Remove the screw caps A 2 Top right cover B x 2 3 Top rear cover C x 2 Right Rear Cover 1 Rear cover A x 6 2 Open the right door B 3 Right rear cover C x 4 4 Replacement and Adjustment 110 4 ...

Page 113: ...n Panel 1 Open the right door 2 Operation panel cover A x 1 x 1 hook 3 Operation panel B x 2 Paper Exit Cover 1 Top right cover p 110 2 Operation panel cover p 111 3 Paper exit cover A x 1 Exterior Covers 111 4 ...

Page 114: ...ft cover p 109 4 Paper exit cover A x 1 5 Inner rear cover B x 2 6 Connector cover C x 1 7 Front door p 108 8 PCU p 123 9 Toner cartridge cover D x 2 10 Output tray E Ozone Filter Ozone filter for charge unit 1 Top right cover p 110 2 Top rear cover p 110 4 Replacement and Adjustment 112 4 ...

Page 115: ...3 Ozone filter A Ozone filter for IH inverter 1 IH inverter fan cover A hook Exterior Covers 113 4 ...

Page 116: ...2 Filter B 3 Ozone filter C 4 Replacement and Adjustment 114 4 ...

Page 117: ...th of 655 nm and an output of 7 mW The laser can cause serious eye injury Laser Optics Housing Unit Before installing a new laser optics housing unit remove the sponge padding and the tag from the new unit A new laser optics housing unit has a bracket to protect the LD units When you install the new unit do not remove the bracket until near the end of the installation procedure the correct time is...

Page 118: ...9511 001 to clear the L2 lens positioning motor setting for Magenta 4 Execute SP9511 002 to clear the L2 lens positioning motor setting for Cyan 5 Execute SP9511 003 to clear the L2 lens positioning motor setting for Yellow 6 Exit the SP mode 7 Turn off the main power switch and disconnect the power cord of the copier Recovery procedure for no replacement preparation of laser optics housing unit I...

Page 119: ...onnect the harness A of the skew correction motor 4 Do steps 1 to 7 of Before removing the old laser optics housing unit 5 Connect the harness A and reinstall the harness bracket and left cover 6 Plug in and turn on the main power switch Removing the old laser optics housing unit 1 Left cover A x 6 Laser Optics 117 4 ...

Page 120: ...it A new laser optics housing unit has a bracket to protect the LD units When you install the new unit do not remove the bracket until near the end of the installation procedure the correct time is stated in the manual This bracket protects a capacitor on the unit If the bracket is removed too early you could break the capacitor on the corner of the main frame when you install the new unit 4 Repla...

Page 121: ...nd then push the new laser optics housing unit fully into the copier x 2 All s x 3 3 Reassemble the machine After installing the new laser optics housing unit Do the following adjustment after installing the new laser optics housing unit 1 Plug in and turn on the main power switch 2 Adjust the main scan magnification for K M C Y Laser Optics 119 4 ...

Page 122: ...tion only for black K Input the registration value B provided with a new laser optics housing unit for the main scan registration adjustment with SP2101 001 The value B is different for each laser optics housing unit Print the test pattern 14 1 dot trimming pattern in the SP2 109 003 Check that the left trim margin is within 2 1 mm If not change the registration value for the main scan registratio...

Page 123: ...Polygon Mirror Motor and Drive Board 1 Laser optics housing unit A p 115 2 Polygon mirror motor cover A of the laser optics housing unit x 4 Laser Optics 121 4 ...

Page 124: ...Then do the Forced Line Position Adj Mode a SP2 111 1 To check if SP 2 111 1 was successful watch the screen during the process A message is displayed at the end Also you can check the result with SP 2 194 10 to 12 After you replace the motor do the adjustments in the following section of the manual Image Adjustment Registration 4 Replacement and Adjustment 122 4 ...

Page 125: ...ts touch the development sleeve 1 Open the front door 2 Turn the drum positioning plate lever A and the image transfer unit lock lever B counter clockwise 3 Open the drum positioning plate C 4 Pull out the PCU hold the grip while you pull it out A Image Creation 123 4 ...

Page 126: ...ond Duct Fan 1 Rear cover p 109 2 Top right cover p 110 3 Top rear cover p 110 4 Open the controller box p 218 5 Second duct A x 2 x 1 x 3 6 Split the second duct 2 hooks 4 Replacement and Adjustment 124 4 ...

Page 127: ... Make sure that the second duct fan is installed with its decal facing the upper side of the machine Third Duct Fan 1 Rear cover p 109 2 Top right cover p 110 3 Top rear cover p 110 4 Open the controller box p 218 5 PSU bracket p 222 PSU Image Creation 125 4 ...

Page 128: ...6 Third duct fan cover A x 1 x 1 hook x 3 7 Third duct fan A hook x 1 4 Replacement and Adjustment 126 4 ...

Page 129: ...Unit There are four pump units inside the machine This procedure describes the replacement procedure only for one unit If you need to replace another unit do the same as this procedure Put some sheets of paper on the floor before doing this procedure Toner may fall on the floor 1 Front door p 108 2 Image transfer belt unit p 134 3 All PCUs p 123 Image Creation 127 4 ...

Page 130: ...floor The sheet of paper on the floor is used in a later step 5 Release the harness A from the clamp x 1 for YCM x 2 for K and hook and then disconnect the harness Avoid touching these spring terminals B 6 Release the toner supply tube C 4 Replacement and Adjustment 128 4 ...

Page 131: ...ide and covers the four gears The picture on the left shows a sheet of paper that is correctly set but the picture on the right shows a sheet of paper that is not correctly set This sheet of paper prevents toner and screws from falling into the laser optics housing unit through cutouts Image Creation 129 4 ...

Page 132: ... right and left 9 Turn up the openings of the toner pump unit and toner supply tube just after removing the tube If not the toner may scatter and fall 10 Put the toner pump unit on the sheet of paper which has been put in step 4 with its opening A up 4 Replacement and Adjustment 130 4 ...

Page 133: ...pening of the old toner pump unit with tape Dispose of it following local rules 1 Put a sheet of paper A3 DLT inside the machine 2 Turn up the opening of the toner supply tube and then remove the object that was used to clip the opening of the toner supply tube 3 Insert the opening of the toner pump unit A into the opening of the toner supply tube B as far as possible Image Creation 131 4 ...

Page 134: ...the easiest way to connect it 5 Clamp the harness A x 1 for YCM x 3 for K Avoid touching these spring terminals B 6 Pass the harness of the toner pump unit behind the hook A while pressing at B 7 Secure the toner supply tube with the holder C lifting up the edge of the holder very gently 4 Replacement and Adjustment 132 4 ...

Page 135: ...e holder because the holder is easily broken 8 Insert the toner pump unit A into the rear frame of the machine x 2 Toner End Sensor 1 Rear cover p 109 2 Open the controller box p 218 3 Toner end sensor A x 1 2 hooks each Image Creation 133 4 ...

Page 136: ...nt door 3 Open the drum positioning plate p 123 PCU 4 Turn the image transfer belt unit lock lever A counterclockwise 5 Pull out the image transfer belt unit B halfway 6 Grasp the handles A and then pull out the image transfer belt unit fully 4 Replacement and Adjustment 134 4 ...

Page 137: ...e power on again Do not use SP3902 015 or 013 if you replace the complete ITB unit 2 Turn off the main power switch 3 Open the right door 4 Open the front door 5 Open the drum positioning plate p 123 PCU 6 Loosen the screw A 7 Turn the lock lever B clockwise 8 Pull out the image transfer belt cleaning unit C Image Transfer Belt 1 Image transfer belt cleaning unit p 135 2 Image transfer belt unit p...

Page 138: ...3 Turn the image transfer unit contact lever counterclockwise as seen from the rear 4 Gear A hook x 1 5 Turn the gear cover B clockwise as seen from the rear x 1 4 Replacement and Adjustment 136 4 ...

Page 139: ...6 Remove the top covers A x 6 7 Three stays A x 6 8 Guide plate A as seen from the right side of the machine x 2 Image Transfer 137 4 ...

Page 140: ...r bracket A as seen from the rear 10 Remove the two screws and then the front holder bracket A as seen from the front 11 Put the front side of the image transfer belt unit on a corner of the table or a box as shown 4 Replacement and Adjustment 138 4 ...

Page 141: ...12 Pull the tension roller A as shown 13 Image transfer belt A When reinstalling the image transfer belt Clean all rollers with dry cloth before installing the image transfer belt Image Transfer 139 4 ...

Page 142: ...tween the two rims There are two rims width C about 5 mm on the underside of the front and rear edges of the image transfer belt This belt must be installed the correct way around When you reinstall the image transfer belt unit install it with the number A on the belt at the rear side of the unit 4 Replacement and Adjustment 140 4 ...

Page 143: ...he straight arrow in the picture shows belt movement direction Lubricant powder prevents the image transfer cleaning blade from turning up Do not put the lubricant powder at the right side of the image transfer belt unit the above picture is taken from the rear Otherwise lubricant powder may damage the encoder sensor Image Transfer 141 4 ...

Page 144: ...16 to 1 If you do this then the machine will reset the PM counter for the paper transfer unit automatically after you turn the power on again 1 Open the right door 2 Release the white hook 3 Paper transfer roller unit A Paper Transfer Unit 1 Turn off the main power switch 4 Replacement and Adjustment 142 4 ...

Page 145: ...2 Open the duplex door A 3 Right door cover B x 4 4 Open the right door 5 Paper transfer roller unit p 142 6 Right door inner cover A x 1 Paper Transfer 143 4 ...

Page 146: ...t A x 1 8 Paper transfer unit B x 1 2 springs High Voltage Supply Board Discharge Plate 1 Open the right door 2 Release the front A and rear pivots of the paper transfer roller case 4 Replacement and Adjustment 144 4 ...

Page 147: ...er transfer roller case A 4 High voltage supply board A x 3 x 1 ground cable x 1 ID Sensor Board 1 K PCU p 123 2 Open the right door 3 Fusing unit p 173 4 Image transfer belt unit p 134 Paper Transfer 145 4 ...

Page 148: ... x 2 x 2 x 1 6 ID sensor board A x 6 Cleaning for ID sensors ID sensors must be cleaned when you visit the customer to service the machine Do the following steps for ID sensor cleaning 4 Replacement and Adjustment 146 4 ...

Page 149: ...w ID sensor unit board Do the following adjustment after installing a new ID sensor unit board 1 Plug in and turn on the main power switch of the mainframe 2 Enter the SP mode 3 Input all correction coefficients A for the ID sensor with the SP modes referring to the barcode sheet provided with the new ID sensor unit board For example input 1 00 with SP3 362 013 4 Exit the SP mode Paper Transfer 14...

Page 150: ...Temperature and Humidity Sensor 1 Rear cover p 109 2 Right rear cover p 110 3 Temperature and humidity sensor A x 1 x 1 4 Replacement and Adjustment 148 4 ...

Page 151: ...velopment drive motors 6 Paper feed clutch Tray 1 7 Paper feed clutch Tray 2 8 Paper feed motor 9 Registration motor 10 Paper transfer contact motor 11 ITB drive motor There are some motors and clutches that are not shown in the above drawing Tray lift motor 1 and 2 Duplex inverter motor Duplex By pass Motor Junction gate 1 motor Shutter motor By pass clutch Drive Unit 149 4 ...

Page 152: ... 2 Image transfer belt unit 3 Rear cover p 109 4 Controller box p 218 5 Third duct p 125 6 Left cover p 109 7 PSU bracket p 222 8 Remove the rear stay A x 3 9 Remove ten clamps blue arrows 4 Replacement and Adjustment 150 4 ...

Page 153: ...10 Release seven clamps and turn each harness aside 11 Disconnect four connectors red arrows 12 Disconnect two connectors red arrows and put these harnesses inside the machine Drive Unit 151 4 ...

Page 154: ...ct each connector red circles from the drum development drive motors x 1 x 1 each 14 Disconnect each connector blue circles from the development clutches x 1 each 15 Cover A x 2 4 Replacement and Adjustment 152 4 ...

Page 155: ...ight connectors from the high voltage supply board x 8 x 2 17 Release four clamps red circles and turn the harnesses aside 18 Disconnect five connectors red circles x 5 19 Toner transport motor A x 3 Drive Unit 153 4 ...

Page 156: ...frame of the gear unit before installing the timing belt and pulley on the shaft B Adjustment after replacing the gear unit Do the following procedures after replacing the gear unit 1 Turn on the main power switch 2 Enter System SP in the SP mode 3 Do the Amplitude Control with SP1 902 001 4 Replacement and Adjustment 154 4 ...

Page 157: ...set Do the Amplitude Control again after checking the PCUs and image transfer belt unit When the result is still 2 or 3 after checking the PCUs and image transfer belt unit Check that the gear unit is installed correctly 5 Exit the SP mode Registration Motor 1 Rear cover p 109 2 Right rear cover p 110 3 Ventilation duct p 222 4 Turn the harnesses aside x 5 5 Fusing power supply board fan bracket A...

Page 158: ... 2 Right rear cover p 110 3 Release the two clamps x 2 4 Paper feed motor A x 1 x 2 timing belt Drum Development Motors for M C and Y 1 Rear cover p 109 2 PSU bracket p 222 PSU 3 Open the controller box 4 Replacement and Adjustment 156 4 ...

Page 159: ...4 Drum Development motors three motors one each for MCY A x 4 x 1 each Drum Development Motor K 1 Rear cover p 109 2 PSU bracket p 222 PSU 3 Controller box p 218 4 Third duct A x 2 x 1 Drive Unit 157 4 ...

Page 160: ...lopment motor K B x 4 x 1 ITB Drive Motor 1 Rear cover p 109 2 Controller box p 218 3 ITB drive motor A x 4 x 1 Fusing Paper Exit Motor 1 Rear cover p 109 2 Controller box p 218 4 Replacement and Adjustment 158 4 ...

Page 161: ...ller box p 218 3 Transfer belt contact motor A x 2 x 2 x 1 Duplex Inverter Motor 1 Open the right door 2 Right door cover p 205 By pass Bottom Tray 3 Duplex door A 2 hooks 4 Duplex guide plate B x 1 stepped screw x 1 front side 2 hooks 5 Right door rear cover p 205 By pass Bottom Tray Drive Unit 159 4 ...

Page 162: ...6 Duplex inverter motor bracket cover A x 2 x 2 7 Duplex inverter motor bracket A x 3 x 1 x 2 spring x 1 8 Gear A x 1 belt x 1 9 Duplex inverter motor B x 4 4 Replacement and Adjustment 160 4 ...

Page 163: ...cover p 110 3 Open the controller box p 218 4 Disconnect the connector x 1 5 Pressure roller contact motor A x 4 Duplex By pass Motor 1 Rear cover p 109 2 Right rear cover p 110 3 Open the controller box p 218 4 Pressure roller contact motor p 161 Drive Unit 161 4 ...

Page 164: ...5 Disconnect the connector A x 1 x 1 6 Duplex by pass motor bracket A x 2 4 Replacement and Adjustment 162 4 ...

Page 165: ...A x 4 belt x 1 Paper Transfer Contact Motor 1 Rear cover p 109 2 Right rear cover p 110 3 Open the controller box p 218 4 Stay A x 4 5 Pressure roller contact motor p 161 6 Duplex by pass motor bracket p 161 Drive Unit 163 4 ...

Page 166: ...nect the connector A x 1 8 Paper transfer contact motor A x 2 NOTE The picture below shows how to use the screwdriver to remove the screws of the paper transfer contact motor 4 Replacement and Adjustment 164 4 ...

Page 167: ...sport motor A x 3 x 1 Toner Collection Unit 1 Remove all PCUs p 123 2 Image transfer belt unit p 134 3 Rear cover p 109 4 Controller box p 218 5 Third duct p 125 6 Left cover p 109 7 PSU bracket p 222 PSU 8 High voltage power supply board bracket p 224 9 Gear unit p 150 Drive Unit 165 4 ...

Page 168: ...10 Toner collection unit A x 6 x 1 Paper Feed Clutches 1 Rear cover p 109 2 PSU bracket p 222 PSU 4 Replacement and Adjustment 166 4 ...

Page 169: ...3 Release five clamps and then turn the harness A aside 4 Paper feed clutch 1 bracket A x 2 x 1 x 1 Drive Unit 167 4 ...

Page 170: ...5 Paper feed clutch 1 A 6 Paper feed clutch 2 bracket A x 2 x 1 x 1 7 Paper feed clutch 2 A 4 Replacement and Adjustment 168 4 ...

Page 171: ...opment Clutch Y 1 Rear cover p 109 2 PSU bracket p 222 PSU 3 Open the controller box p 218 4 Drum development motor Y p 156 5 Disconnect the connector A x 1 6 Remove the pulley and bushing A Drive Unit 169 4 ...

Page 172: ...x 1 8 Development clutch Y B x 1 Development Clutches for M and C 1 Rear cover p 109 2 PSU bracket p 222 PSU 3 Open the controller box p 218 4 Drum development motors for M and C p 156 5 Disconnect the connector for each development clutch x 1 4 Replacement and Adjustment 170 4 ...

Page 173: ... it out x 1 7 Development clutches for M and C B x 1 Development Clutch K 1 Rear cover p 109 2 PSU bracket p 222 PSU 3 Controller box p 218 4 Drum development motor K p 157 5 Turn the development clutch unit A counter clockwise and then pull it out x 1 Drive Unit 171 4 ...

Page 174: ...6 Development clutch K A x 1 4 Replacement and Adjustment 172 4 ...

Page 175: ...switch and wait until the fusing unit cools down before beginning any of the procedures in this section The fusing unit can cause serious burns 1 Open the right door 2 Stoppers A knob screw x 1 each 3 Release the lock levers A Fusing 173 4 ...

Page 176: ...the fusing unit B Heating Roller and Heating Roller Bearing 1 Fusing unit p 173 2 Front and rear fusing covers A x 2 each Stepped screws 3 Fusing right cover A x 2 Stepped screws 4 Replacement and Adjustment 174 4 ...

Page 177: ...act shaft actuator A and pressure roller contact shaft gear B x 1 x 1 5 Turn both pressure levers A B and pull out pins C D If the pins C D are not pulled out in this step the fusing unit frames may become bent Fusing 175 4 ...

Page 178: ...6 Front bracket A x 4 7 Rear bracket B x 4 8 Top stay A x 5 9 Stripper plate A two springs 4 Replacement and Adjustment 176 4 ...

Page 179: ...10 Heating roller bearing A at the front side c ring x 1 11 Heating roller gear A c ring x 1 12 Heating roller bearing A at the rear side 13 Heating roller A Fusing 177 4 ...

Page 180: ...r and approximately 0 1 g in weight to the front shaft of the heating roller at 2 3 mm from the notch A 2 Apply three spots of Barrierta S552R the diameter of each spot must be about 3 mm in diameter and approximately 0 1 g in weight to the rear shaft of the heating roller at 2 3 mm from the edge B rear side of the heating roller Do not wipe off the grease of the new idle gear when replacing the i...

Page 181: ...cleaning felt Attach the fusing cleaning felt A aligning both edges of the fusing cleaning felt with the red lines on the bottom cover Make sure that the fusing cleaning felt is correctly attached to the frame Otherwise dust from the IH coil unit may fall on the paper in the fusing unit and the output becomes dirty Fusing 179 4 ...

Page 182: ...1 Fusing unit p 173 2 Front bracket p 174 3 Rear bracket p 174 4 Front terminal of the fusing lamp x 1 5 Rear terminal of the fusing lamp x 1 x 3 6 Fusing lamp rear bracket A x 1 4 Replacement and Adjustment 180 4 ...

Page 183: ...Pay attention to the direction of the fusing lamp during the re installation Fusing Drive Gear 1 Heating roller p 174 2 Fusing lamp rear bracket p 180 Fusing Lamp 3 Fusing drive gear A c ring x 1 Pressure Roller and Pressure Roller Bearing 1 Heating roller p 174 Fusing 181 4 ...

Page 184: ...2 Fusing lamp p 180 3 Pressure roller gear A at the rear side c ring x 1 4 Pressure roller bearing A at the rear side 5 Front terminal A x 1 4 Replacement and Adjustment 182 4 ...

Page 185: ...6 Lamp holder front bracket A x 1 7 Pressure roller bracket B at the front side x 2 binding screw x 1 8 Pressure roller bearing A at the front side c ring x 1 9 Pressure roller B Fusing 183 4 ...

Page 186: ...the notch A and to the rear shaft of the pressure roller at 2 mm from the edge B Apply the lubricant to half of the circumference of the pressure roller as shown in the lower of the three above diagrams 2 Make sure that pressure roller bushing C at the front side is set as shown below 4 Replacement and Adjustment 184 4 ...

Page 187: ... p 174 Heating Roller and Heating Roller Bearing 3 Fusing bottom cover A x 5 4 Heating roller thermistor with bracket A x 1 x 1 Pressure Roller Thermostat 1 Fusing unit p 173 2 Fusing right cover p 174 3 Fusing bottom cover p 185 Heating Roller Thermistor Fusing 185 4 ...

Page 188: ...n of the fusing unit as shown above to protect the surface of the heating roller from damage 5 Pressure roller thermostats A x 4 Pressure Roller Thermistor 1 Fusing unit p 173 2 Fusing right cover p 174 3 Fusing bottom cover p 185 Heating Roller Thermistor 4 Replacement and Adjustment 186 4 ...

Page 189: ...Roller Bearing 3 Pressure roller contact shaft actuator and pressure roller contact shaft gear p 174 Heating Roller and Heating Roller Bearing 4 Rear bracket p 174 Heating Roller and Heating Roller Bearing 5 Fusing lamp rear bracket p 180 Fusing Lamp 6 Bearing gear A c ring x 1 and idle gear B Fusing Fan 1 Rear cover p 109 Fusing 187 4 ...

Page 190: ...4 Fusing fan A hook x 5 When installing the fusing fan Make sure that the fusing fan is installed with its decal facing the right side of the machine Paper Exit Fan 1 Open the right door 2 Operation panel cover p 111 4 Replacement and Adjustment 188 4 ...

Page 191: ...talling the paper exit fan Make sure that the paper exit fan is installed with its decal facing the rear of the machine IH Induction Heating Inverter Fan 1 Rear cover p 109 2 Right rear cover p 110 3 IH inverter fan bracket A x 2 x 1 Fusing 189 4 ...

Page 192: ...e IH inverter fan is installed with its decal facing the upper side of the machine Thermopile 1 Open the right door 2 Operation panel p 111 3 Pull out trays 1 and 2 4 Image transfer belt unit p 134 5 Right front cover A and front inner cover B 4 Replacement and Adjustment 190 4 ...

Page 193: ...6 Bracket A x1 7 Fusing unit p 173 8 Paper exit unit p 210 9 Thermopile bracket A x 2 x 1 x 2 10 Thermopile x 2 When cleaning the lens of the thermopile CAUTION Fusing 191 4 ...

Page 194: ...h the thermostat A on the IH coil unit If you do the thermostats will be opened In that case the IH coil unit must be replaced 1 Fusing unit p 173 2 Push the cotton swab A into the special cleaning tool B until it clicks This special cleaning tool is provided with the fusing maintenance kit 4 Replacement and Adjustment 192 4 ...

Page 195: ... tool A into the hole B of the printer 4 Rotate the special cleaning tool A 10 times while pushing in to clean the lens inside of the printer Pressure Roller HP Sensor 1 Rear cover p 109 2 Open the controller box p 218 Fusing 193 4 ...

Page 196: ...3 Pressure roller HP sensor bracket A x 1 x 1 4 Pressure roller HP sensor A hooks 4 Replacement and Adjustment 194 4 ...

Page 197: ...e pressure roller HP sensor bracket IH Coil Fan 1 Open the right door 2 Operation panel cover p 111 3 Pull out trays 1 and 2 and the image transfer belt unit 4 Right front cover and front inner cover p 190 Thermopile 5 IH coil fan bracket A x 1 x 1 x 1 6 IH coil fan x 2 Fusing 195 4 ...

Page 198: ... be opened In that case the IH coil unit must be replaced 1 Fusing unit p 173 2 Rear cover p 109 3 Right rear cover p 110 4 Open the controller box p 218 5 Fusing duct p 187 Fusing Fan 6 IH inverter p 224 7 IH inverter bracket A x 3 8 Ground cable B x 1 x 1 4 Replacement and Adjustment 196 4 ...

Page 199: ...9 Disconnect the connector A 10 Pull the Harness A in the arrow direction 11 Bracket A x 1 Fusing 197 4 ...

Page 200: ...12 IH coil unit A First release the front side of the IH coil unit 4 Replacement and Adjustment 198 4 ...

Page 201: ...Paper Feed Paper Feed Unit 1 Rear cover p 109 2 Right rear cover p 110 3 Duplex unit p 213 4 Pull out tray 1 and tray 2 5 Paper guide plate A hook x 2 6 Harness cover A x 1 Paper Feed 199 4 ...

Page 202: ... 2 x 1 Pick Up Feed and Separation Rollers Tray 1 and Tray 2 1 Paper feed unit p 199 2 Roller holder A x 1 3 Pick up roller B 4 Feed roller C 5 Separation roller D and torque limiter E x 1 4 Replacement and Adjustment 200 4 ...

Page 203: ...ket p 222 3 High voltage supply board bracket p 224 4 Tray lift motor 1 or 2 A x 2 x 3 x 1 each Vertical Transport Paper Overflow Paper End and Paper Feed Sensors 1 Rear cover p 109 2 Right rear cover p 110 3 Paper feed unit p 199 Paper Feed 201 4 ...

Page 204: ...or C hook x 1 each 6 Vertical transport sensor bracket D x 1 x 1 7 Vertical transport sensor E x 1 hook 8 Paper feed sensor bracket F x 1 9 Paper feed sensor G x 1 hook Registration Sensor 1 Rear cover p 109 2 Right rear cover p 110 4 Replacement and Adjustment 202 4 ...

Page 205: ...e 1 A and 2 B x 2 each 4 Registration sensor C x 1 hook By pass Paper Size Sensor and By pass Paper Length Sensor 1 Open the by pass tray A 2 Move the side fences to the center 3 By pass tray cover B x 4 Paper Feed 203 4 ...

Page 206: ...y pass paper size detection sensor A so that the hole B in this switch faces the projection C of the left side fence bar 3 Reassemble the printer 4 Plug in and turn on the main power switch 5 Check this sensor operation with SP5803 011 By pass paper size Input Check Display on the LCD Paper Size Display Paper Size Display A3 SEF 00001110 A5 SEF 00001011 4 Replacement and Adjustment 204 4 ...

Page 207: ...A6 SEF 00000111 B5 SEF 00001001 Smaller A6 SEF 00001111 By pass Bottom Tray 1 Open the right door 2 By pass tray cover p 203 By pass Paper Size Sensor and By pass Paper Length Sensor 3 Open the duplex door A 4 Right door cover B x 4 Paper Feed 205 4 ...

Page 208: ...5 Right door rear cover A x 3 6 Remove the screw at the front side x 1 7 Remove the cover A 2 hooks 4 Replacement and Adjustment 206 4 ...

Page 209: ...8 Remove the screw at the rear side 9 Release the front A and rear B arms x 1 each 10 By pass Bottom Tray A By pass Paper End Sensor 1 Right door cover p 205 By pass Bottom Tray Paper Feed 207 4 ...

Page 210: ... cover A x 2 3 By pass paper end sensor B x 1 hook By pass Pick up Feed and Separation Roller Torque Limiter 1 Right door cover p 205 By pass Bottom Tray 2 By pass pick up roller A hook 4 Replacement and Adjustment 208 4 ...

Page 211: ...A x 1 4 By pass feed unit cover p 207 By pass Paper End Sensor 5 By pass separation roller A x 1 6 Torque limiter B By pass Feed Clutch 1 Open the right door 2 Right door rear cover p 205 By pass Bottom Tray Paper Feed 209 4 ...

Page 212: ...s feed clutch B x 1 x 1 Paper Exit Unit 1 Fusing Unit p 173 2 Operation panel p 111 3 Image transfer belt unit p 134 4 Rear cover p 109 5 Right rear cover p 110 6 Fusing duct A x 1 x 1 7 Paper exit cover B x 1 4 Replacement and Adjustment 210 4 ...

Page 213: ...ght stay C x 3 1 Gear cover A x 1 2 Paper exit unit B x 2 x 2 Fusing Exit Paper Overflow Junction Paper Jam and Paper Exit Sensors 1 Paper exit unit p 210 2 Fusing exit sensor bracket A x 1 x 1 Paper Feed 211 4 ...

Page 214: ...3 Fusing exit sensor B x 1 4 Paper overflow sensor C x 1 hook 5 Sensor bracket D x 1 6 Junction paper jam sensor E x 1 hook 7 Paper exit sensor F x 1 hook 4 Replacement and Adjustment 212 4 ...

Page 215: ...r p 109 2 Right rear cover p 110 3 Open the lower door A of the duplex unit 4 Release the tab B and remove the lower door spring x 2 5 Open the right door 6 Release the front link A x 1 7 Keep the right door fully open Duplex Unit 213 4 ...

Page 216: ...let the duplex unit open fully before releasing the wire step 9 Otherwise the lock for the spring B is released 9 Wire A x 1 10 Duplex unit B x 1 Stud screw x 1 x 1 x 4 ground cable x 1 Duplex Door Sensor 1 Right door cover p 213 Duplex Unit 2 Open the right door 4 Replacement and Adjustment 214 4 ...

Page 217: ... hook Duplex Entrance Sensor 1 Right door cover p 213 Duplex Unit 2 Open the right door 3 Duplex entrance guide A x1 stepped screw x 2 4 Duplex entrance sensor bracket B x 1 x 1 5 Duplex entrance sensor C hook Duplex Unit 215 4 ...

Page 218: ...Duplex Exit Sensor 1 Paper transfer unit p 142 2 Guide plate A two hooks 3 Duplex exit sensor B x 1 hook 4 Replacement and Adjustment 216 4 ...

Page 219: ...Electrical Components Controller Unit 1 Controller unit A knob screw x 5 Controller Box Right Cover 1 Rear cover p 109 2 Controller box right cover A x 9 Electrical Components 217 4 ...

Page 220: ...troller box 1 Rear cover p 109 2 Remove six screws red circles 3 Open the controller box A When removing the controller box 1 Rear cover p 109 2 Right rear cover p 110 3 Controller box right cover p 217 4 Replacement and Adjustment 218 4 ...

Page 221: ...l s flat cable C x 1 6 Release all clamps on the controller box frame 7 Disconnect all connectors on the BCU 8 Open the controller box A as shown If you do not open the controller box the second fan duct prevents you from removing the controller box Electrical Components 219 4 ...

Page 222: ...er box A and then remove it IOB In Out Board 1 Rear cover p 109 2 Controller box right cover p 217 3 IOB A x 6 All s flat cable x 1 BCU 1 Rear cover p 109 2 Controller box right cover p 217 4 Replacement and Adjustment 220 4 ...

Page 223: ...the upward side When installing the new BCU 1 Remove the NVRAM from the old BCU 2 Install the NVRAM on the new BCU after you replace the BCU 3 Reassemble the machine 4 Turn on the main power of the machine 5 SC995 01 occurs 6 Enter the serial number with SP5811 004 7 Turn the main power of the machine off and on Make sure you print out the SMC reports SP Mode Data and Logging Data before you repla...

Page 224: ...ause static electricity Static electricity can damage NVRAM data PSU PSU bracket 1 Rear cover p 109 2 Ventilation duct A x 2 3 PSU bracket B x 6 all s all s PSU board 1 Rear cover p 109 2 Ventilation duct p 222 4 Replacement and Adjustment 222 4 ...

Page 225: ...Supply Board 1 Rear cover p 109 2 Open the controller box p 218 3 Top right cover p 110 4 Top rear cover p 110 5 ITB power supply board A x 5 x 6 x 3 High Voltage Supply Board 1 Rear cover p 109 2 PSU bracket p 222 Electrical Components 223 4 ...

Page 226: ...High Voltage Supply Board Bracket 1 Rear cover p 109 2 PSU bracket p 222 3 High voltage supply board bracket A x 3 All s x 2 IH Inverter 1 Rear cover p 109 2 Right rear cover p 110 3 Fusing duct p 187 Fusing Fan 4 Replacement and Adjustment 224 4 ...

Page 227: ...4 IH inverter A x 6 x 5 Controller Board 1 Controller unit p 217 2 Controller board A x 7 x 1 Electrical Components 225 4 ...

Page 228: ...the new controller board after you replace the controller board 3 Reassemble the machine 4 Turn on the main power of the machine Make sure you print out the SMC reports SP Mode Data and Logging Data before you replace the NVRAM Re install the NetWare option if new NVRAM is installed when replacing the controller board 4 Replacement and Adjustment 226 4 ...

Page 229: ...ed on the controller board HDD Fan 1 Controller unit p 217 2 HDD fan bracket A x 2 3 HDD fan B x 2 x 1 When installing the HDD fan Make sure that the HDD fan is installed with its decal facing the right side of the machine HDD The HDD is an option for G188 model The HDD is a standard for G189 model 1 Controller unit p 217 Electrical Components 227 4 ...

Page 230: ...D may contain proprietary or classified Confidential Secret information Specifically the HDD contains document server documents and data stored in temporary files created automatically during copy job sorting and jam recovery Such data is stored on the HDD in a special format so it cannot normally be read but can be recovered with illegal methods Reinstallation If the customer is using the DataOve...

Page 231: ... turn the main switch on 9 SC195 occurs 10 Copy the data from the SD card to the NVRAM SP5 825 001 if you have successfully copied them to the SD card 11 Turn the main switch off Then remove the SD card from SD card slot 2 12 Turn the main switch on 13 Specify the SP and UP mode settings 14 Do the process control self check NVRAM on the Controller 1 Make sure that you have the SMC report factory s...

Page 232: ... SW No OFF ON 1 Boot up from Flash Memory Boot up from SD card 2 to 8 Factory Use Only Do not change the switch settings BCU Board DIP SW No OFF ON 1 and 2 Factory Use Only Do not change the switch settings 4 Replacement and Adjustment 230 4 ...

Page 233: ...leted or settings might be changed In such case product quality cannot be guaranteed any more If you switch the machine off any jobs stored on the hard disk using the sample print and protected print features will be deleted Check first with the user tools to see if there are any jobs stored with these features Menu key Sample Print or Protected Print The machine automatically goes off line when y...

Page 234: ...Display on the Control Panel Screen The maximum number of characters which can appear on the control panel screen is limited to 30 characters For this reason some of the SP modes shown on the screen need to be abbreviated The following are abbreviations used for the SP modes for which the full description is over 20 characters Paper Weight Thin paper 60 g m2 Plain Paper 60 90 g m2 16 24lb Middle T...

Page 235: ...n switch must be turned off and on to effect the setting change An asterisk to the right hand side of the mode number column means that this mode is stored in the NVRAM If you do a RAM clear this SP mode will be reset to the default value ENG and CTL show which NVRAM contains the data ENG NVRAM on the BCU board CTL NVRAM on the controller board NV NVRAM on the NVRAM expansion board user account en...

Page 236: ...itch press the keys 4 Push the OK key 5 Set the value with these keys Left Right Moves the cursor to one of the adjacent bits Up Down Changes a bit between 0 and 1 Escape Goes out of the program without saving changes OK Goes out of the program and saves changes 6 Push the Escape key one or more times until the menu SP mode Service is shown 7 Select End and push the OK key 5 System Maintenance Ref...

Page 237: ...em Do not let the SD card get exposed to shock or vibration Make sure that the write protection of an SD card is unlocked when you download an application to it If not downloading fails and a download error e g Error Code 44 occurs during a firmware upgrade Keep the following points in mind when you use the firmware update software Upload means to send data from the machine to the SD card Download...

Page 238: ...e but this information does not guarantee that the data is not corrupted When you save the firmware we recommend that you arrange folders and files as follows In the folder romdata make only one folder and use this folder for one model Use the machine code as the name of this folder When you save some files other than firmware make a new folder outside romdata Save the files in this folder Do not ...

Page 239: ...ame firmware version and serial number in order 10 To use a different firmware push the up arrow key or the down arrow key to find the necessary firmware Controller engine and operation panel firmware cannot be updated at the same time It is recommended to update firmware modules one by one 11 To select the firmware push the OK key Make sure that the selected firmware is high lighted 12 If you upd...

Page 240: ...t guaranteed You have to download the firmware again Handling Firmware Update Errors An error message shows in the first line if an error occurs during a download The error code consists of the letter E and a number E20 for example Error Message Table Code Meaning Solution 20 Cannot map logical address Make sure the SD card is inserted correctly 21 Cannot access memory HDD connection incorrect or ...

Page 241: ...n install again 36 Cannot write module Cause other than E34 E35 SD update data is incorrect The data on the SD card is for another machine Acquire correct update data then install again 40 Engine module download failed Replace the update data for the module on the SD card and try again or replace the EGB board 42 Operation panel module download failed Replace the update data for the module on the ...

Page 242: ...iagnostics The machine automatically starts the self diagnostics just after the power has been turned on 2 SC detection The machine automatically detects SC conditions at power on or during operation The following shows the workflow of the power on and detailed self diagnostics 5 System Maintenance Reference 240 5 ...

Page 243: ...Controller Self Diagnostics 241 5 ...

Page 244: ...he SP 6 See if the SMC Report is correctly output You may need the SMC Report when the machine did not complete an NVRAM data upload or download correctly 7 Go out of the SP mode 8 Turn off the main power switch 9 Insert an SD card into the SD card slot 2 10 Turn on the main power switch 11 Start the SP mode 12 Select SP5 824 001 NVRAM Upload 13 Push the OK key The upload starts When uploading end...

Page 245: ...If it is on turn it off 2 Make sure that you have the correct SD card that contains the necessary NVRAM data 3 Insert the SD card into the SD card slot 2 4 Turn on the main power switch 5 Start the SP mode 6 Select SP5 825 001 NVRAM Download 7 Push the OK key The download starts The machine cannot do the download if the file name in the SD card is different from the serial number of the printer 8 ...

Page 246: ...d on and a target has been selected 1 Enter the SP mode and switch the Save Debug Log feature on On the LCD panel open SP5857 2 Under 5857 Save Debug Log select 1 with the or key 3 On the control panel keypad press 1 Then press OK key This switches the Save Debug Log feature on The default setting is 0 OFF This feature must be switched on in order for the debug information to be saved 4 Select the...

Page 247: ...C670 For details about SC code numbers please refer to the SC tables in Appendices 6 Select one or more memory modules for reading and recording debug information Select SP5859 Under 5859 press the necessary key item for the module that you want to record Enter the appropriate 4 digit number with the or key Then press OK Refer to the two tables below for the 4 digit numbers to enter for each key T...

Page 248: ...selected with SP5859 Please keep the following important points in mind when you do this setting The initial settings are all zero These settings remain in effect until you change them Be sure to check all the settings especially the settings for Keys 6 to 10 To switch off a key setting enter a zero for that key You can select any number of keys from 1 to 10 or all by entering the corresponding 4 ...

Page 249: ... creates the possibility that the machine may be switched off and on before the log can be created completely If you execute this SP to create the log file beforehand this will greatly reduce the amount of time required to acquire the log information and save onto the HDD With the file already created on the HDD for the log file the data only needs to be recorded A new log file does not need to be...

Page 250: ...5 System Maintenance Reference 248 5 ...

Page 251: ...6 Troubleshooting Service Call Conditions See the Appendices for the following information SC Tables 249 6 ...

Page 252: ...rocess Control Error Conditions See the Appendices for the following information Developer Initialization Result Process Control Self Check Result Line Position Adjustment Result 6 Troubleshooting 250 6 ...

Page 253: ...mage Problems Stain on the outputs If a stain appears at the edge of the output do the following procedure 1 Execute the fusing cleaning mode with SP1123 002 It takes 160 seconds to complete the fusing cleaning mode 2 Print a sample page and then check if a stain appears on the output Troubleshooting Guide 251 6 ...

Page 254: ...Jam Detection See the Appendices for the following information Paper Jam Display Jam Codes and Display Codes 6 Troubleshooting 252 6 ...

Page 255: ...Electrical Component Defects See the Appendices for the following information Sensors Blown Fuse Conditions Electrical Component Defects 253 6 ...

Page 256: ...6 Troubleshooting 254 6 ...

Page 257: ...Model AP P2 Machine Code G188 G189 Appendices January 2009 Subject to change ...

Page 258: ......

Page 259: ...ge Capacity Tray 18 3000 Sheet Finisher 18 Punch Unit for 3000 Sheet Finisher 20 1000 Sheet Booklet Finisher Punch Unit 21 Bridge Unit 23 Mail Bin 23 2 Appendix Preventive Maintenance Tables User Maintenance Items 25 Mainframe 25 Service Maintenance Items 26 Mainframe 26 Optional Units 26 3 Appendix Service Call Conditions Service Call Conditions 29 Summary 29 Service Call Tables 1 32 Service Call...

Page 260: ...g Guide Troubleshooting Guide 107 Image Quality 107 Line Position Adjustment 108 6 Appendix Jam Detection Jam Detection 117 Paper Jam Display 117 Jam Codes and Display Codes 117 7 Appendix Electrical Component Defects Electrical Component Defects 127 Sensors 127 Blown Fuse Conditions 132 8 Appendix SP Mode Tables Service Mode 135 SP1 XXX Service Mode 135 Engine Service Mode 145 Engine Service Mode...

Page 261: ...l 1 bit pixel Print speed P2c Normal LT A4 LEF 40 ppm color black white Thick 1 25 ppm color black white Thick 2 17 5 ppm color black white Thick 3 17 5 ppm color black white P2d Normal LT A4 LEF 50 ppm color black white Thick 1 25 ppm color black white Thick 2 17 5 ppm color black white Thick 3 17 5 ppm color black white First print P2c Color 8 seconds or less A4 LT LEF Black white 9 seconds or l...

Page 262: ...EF Tray 2 A5 LEF 8 5 x 11 A3 11 x 17 By pass 90 x 148 mm 305 x 600 mm Optional Tray A5 LEF 8 5 x 11 A3 11 x 17 LCT A4 8 5 x 11 LEF Printing Paper Weight Standard tray 60 to 256 g m2 16 to 68 lb Optional paper tray 60 to 256 g m2 16 to 68 lb By pass tray 60 to 256 g m2 16 to 68 lb Duplex unit 60 to 169 g m2 16 to 45 lb Output Paper Capacity Standard exit tray 500 sheets or more face down 1 1000 she...

Page 263: ...Level Model State Mainframe Complete system 1 P2c Standby 40 dB A or Less TBA dB A or Less Operating BW 65 dB A or Less FC 67 dB A or Less BW TBA dB A or Less FC TBA dB A or Less P2d Standby 40 dB A or Less TBA dB A or Less Operating BW 66 dB A or Less FC 68 dB A or Less BW TBA dB A or Less FC TBA dB A or Less Dimensions W x D x H Printer 670 x 670 x 640 mm 26 4 x 26 4 x 25 2 Printer PFU or LCT 67...

Page 264: ...600 x 600 dpi 1 800 x 600 dpi 9600 dpi x 600 dpi 1 800 x 600 dpi 600 x 600 dpi 2 bits 9600 dpi x 600 dpi 600 x 600 dpi 4 bits PS3 600 x 600 dpi Fast 1 bit Standard 2 bits Fine 4 bits PS3 600 x 600 dpi 4bit 2bit 1bit 1200 x 1200 dpi 1bit Printing speed P2c 40 ppm color black and white in Plain Middle Thick mode 25 17 5 ppm in Thick OHP mode depending on paper type P2d 50 ppm color black and white i...

Page 265: ...112 Type 14 fonts Host Interfaces USB 2 0 Standard USB Host I F Standard Ethernet 100 Base TX 10 Base T Standard IEEE1284 parallel x 1 Optional IEEE802 11a b g Wireless LAN Optional Bluetooth Wireless Optional Gigabit Ethernet Optional Network Protocols TCP IP IPv4 IPv6 SMB AppleTalk Auto Switching Standard IPX SPX Optional Printer 7 1 ...

Page 266: ...4 SEF 210 x 297mm M A A A M A4 LEF 297 x 210mm M S M S M M A M M A5 SEF 148 x 210mm M A A5 LEF 210 x 148mm M S A M S A M A6 SEF 105 x 148mm M A B4 SEF 257 x 364mm M M M A M B5 SEF 182 x 257mm M A M A M B5 LEF 257 x 182mm M S M M S A M B6 SEF 128 x 182mm M M Ledger 11 x 17 A A M M M Letter SEF 8 5 x 11 A A M A M Letter LEF 11 x 8 5 M M A M M S M S M Legal SEF 8 5 x 14 M A M M M Governme nt Legal SE...

Page 267: ...EF 8 x 13 M M M M M Foolscap SEF 8 5 x 13 M M M M M Folio SEF 8 25 x 13 M M M M M 11 x 15 M M M M M 10 x 14 M M M M M 8 x 10 M M M M M 8K 267 x 390mm M M M M M 16K SEF 195 x 267mm M M M M M 16K LEF 267 x 195mm M M M M M Custom M M M M Com10 Env 4 125 x 9 5 M M Monarch Env 3 875 x 7 5 M M C6 Env 114 x 162mm M M C5 Env 162 x 229mm M M DL Env 110 x 220mm M M Remarks Supported Paper Sizes 9 1 ...

Page 268: ...North Europe 2 Holes 3P 3 Holes Punch Punch 4 P 4 Holes Punch N4P North Europe 4 Holes Punch Paper Size W x L MF 3000 sheet finisher Prf Clr Shf Stp 2P N2P 3P 4P N4P A3 W 12 x 18 Y Y Y Y 30 A3 SEF 297 x 420 mm Y Y Y Y 30 Y Y Y Y A4 SEF 210 x 297 mm Y Y Y Y 50 Y Y A4 LEF 297 x 210 mm Y Y Y Y 50 Y Y Y Y A5 SEF 148 x 210 mm Y Y Y Y Y Y A5 LEF 210 x 148 mm Y Y Y Y Y Y A6 SEF 105 x 148 mm Y Y Y B4 SEF ...

Page 269: ...Letter LEF 11 x 8 5 Y Y Y Y 50 Y Y Y Y Legal SEF 8 5 x 14 Y Y Y Y 30 Y Y Government Legal SEF 8 25 x 14 Y Y Y Y 30 Y Y Half Letter SEF 5 5 x 8 5 Y Y Y Y Y Y Executive SEF 7 25 x 10 5 Y Y Y Y 50 Y Y Executive LEF 10 5 x 7 25 Y Y Y Y 50 Y Y Y Y F SEF 8 x 13 Y Y Y Y 30 Y Y Foolscap SEF 8 5 x 13 Y Y Y Y 30 Y Y Folio SEF 8 25 x 13 Y Y Y Y 30 Y Y 11 x 15 Y Y Y Y 30 Y Y Y Y 10 x 14 Y Y Y Y 30 Y Y Y 8 x 1...

Page 270: ...5 x 9 5 Y Y 1 Y 2 Monarch Env 3 875 x 7 5 Y Y C6 Env 114 x 162 mm Y Y C5 Env 162 x 229 mm Y Y DL Env 110 x 220 mm Y Y Remarks Y Supported 15 Output up to 15 sheets 30 Output up to 30 sheets 50 Output up to 50 sheets Not supported 1 Minimum 100 mm or more Maximum 600 mm or less 2 Minimum 100 mm or more Maximum 600 mm or less Longer paper feed length than DLT 432 mm is not guaranteed in this mode 1 ...

Page 271: ... Y Y Y Y 30 10 Y Y Y A4 SEF 210 x 297 mm Y Y Y Y 50 10 Y A4 LEF 297 x 210 mm Y Y Y Y 50 Y Y Y A5 SEF 148 x 210 mm Y Y Y Y Y A5 LEF 210 x 148 mm Y Y Y Y Y A6 SEF 105 x 148 mm Y Y Y B4 SEF 257 x 364 mm Y Y Y Y 30 10 Y Y Y B5 SEF 182 x 257 mm Y Y Y Y 50 10 Y B5 LEF 257 x 182 mm Y Y Y Y 50 Y Y Y B6 SEF 128 x 182 mm Y Y Y Ledger 11 x 17 Y Y Y Y 30 10 Y Y Y Letter SEF 8 5 x 11 Y Y Y Y 50 10 Y Letter LEF...

Page 272: ... Y Y 10 x 14 Y Y Y Y 30 Y Y 8 x 10 Y Y Y Y 50 Y 8K 267 x 390 mm Y Y Y Y 30 Y Y Y 16K SEF 195 x 267 mm Y Y Y Y 50 Y 16K LEF 267 x 195 mm Y Y Y Y 50 Y Y Y Custom Y Y Y Com10 Env 4 125 x 9 5 Y Y Monarch Env 3 875 x 7 5 Y Y C6 Env 114 x 162 mm Y Y Y C5 Env 162 x 229 mm Y Y Y DL Env 110 x 220 mm Y Y Y Remarks Y Supported 10 Output up to 10 sheets 30 Output up to 30 sheets 50 Output up to 50 sheets Not ...

Page 273: ... 0 are only for the Intel x86 platform There is no Windows NT 4 0 printer driver for the PowerPC Alpha or MIPS platforms The PS3 drivers are all genuine Adobe PS drivers except for Windows 2000 XP 2003 Vista Windows 2000 uses Microsoft PS A PPD file for each operating system is provided with the driver The PS3 driver for Macintosh supports Mac OS X 10 1 or later versions Utility Software Software ...

Page 274: ...er drivers CD ROM Printer Utility for Mac Mac A utility for peer to peer printing over a NetBEUI or TCP This software provides several convenient functions for printing from Macintosh clients This is provided on the scanner drivers CD ROM DeskTopBinder Lite Win9x ME 2000 XP 2003 NT4 DeskTopBinder Lite itself can be used as personal document management software and can manage both image data conver...

Page 275: ...35 W Ave Dimensions W x D x H 580 mm x 620 mm x 120 mm 22 8 x 24 4 x 4 8 Weight 15 kg 33 1 lb Two tray Paper Feed Unit Paper Feed System FRR Paper Height Detection 5 steps 100 70 30 10 Near end and Empty Capacity 550 sheets x 2 trays Paper Weight 60 to 169 g m2 16 to 45 lb Paper Size A3 SEF to A5 DLT SEF to HLT Power Source DC 24V 5V from the main frame Power Consumption Less than 50 W Max Less th...

Page 276: ...260 mm 22 8 x 24 4 x 10 2 3000 Sheet Finisher Finisher Dimension w x d x h 657 mm x 613 mm x 960 mm 25 9 x 24 1 x 37 8 Weight Less than 54 kg 119 lb no punch unit Less than 56 kg 123 5 lb with punch unit Power Consumption Less than 96 W Noise Less than 75 db Configuration Console type attached base unit Power Source From base unit Proof Tray Stack Capacity 250 sheets A4 8 5 x 11 or smaller 50 shee...

Page 277: ...7 SEF 12 x 18 SEF Paper Weight 60 g m2 256 g m2 14 lb 68 lb Staples Paper Size B5 A3 8 5 x 11 11 x 17 12 x 18 Paper Weight 64 g m2 90 g m2 14 lb 24 lb Staple Position Top Bottom 2 Staple Top slant Stapling Capacity Same Paper Size 50 sheets A4 8 5 x 11 or smaller 30 sheets B4 8 5 x 14 or larger Mixed Paper Size 30 sheets A4 LEF A3 SEF B5 LEF B4 SEF 8 5 x11 LEF 11 x 17 SEF Staple Replenishment Cart...

Page 278: ... sizes A4 LEF A3 SEF B5 LEF B4 SEF 8 5 x11 LEF 11 x 17 SEF 2 30 pages 50 set Punch Unit for 3000 Sheet Finisher Available Punch Units NA 2 3 holes switchable EU 2 4 holes switchable Scandinavia 4 holes Punch Waste Replenishment NA 2 holes Up to 5 000 sheets NA 3 holes Up to 5 000 sheets EU 2 holes Up to 14 000 sheets EU 4 holes Up to 7 000 sheets Scandinavia 4 holes Up to 7 000 sheets Paper Weight...

Page 279: ... holes SEF A5 to A3 5 5 x 8 5 to 11 x 17 LEF A5 to A4 5 5 x 8 5 8 5 x 11 1000 Sheet Booklet Finisher Punch Unit Print Paper Size No punch mode A3 11 x 17 to A6 5 5 x 8 5 SEF A4 to A5 LEF 12 x 18 or 8 5 x 11 LEF Punch mode 2 holes A3 11 x 17 to A6 5 5 x 8 5 SEF A4 to A5 LEF or 8 5 x 11 LEF 3 holes A3 B4 11 x 17 SEF or A4 B5 8 5 x 11 LEF 4 holes North Europe A3 11 x 17 to B5 8 5 x 11 SEF A4 A5 LEF o...

Page 280: ...re Shift tray 1000 sheets A4 8 5 x 11 LEF or smaller 500 sheets B4 8 5 x 14 or larger Staple capacity Single size 50 sheets A4 8 5 x 11 or smaller 30 sheets B4 8 5 x 14 or larger Staple position 3 positions 1 staple 2 positions Top Left Top Right 2 staples 1 positions Staple replenishment Cartridge 5000 staples Power consumption 60 W Dimensions W x D x H 535 mm x 600 mm x 930 mm 21 1 x 23 6 x 36 6...

Page 281: ...urce DC 24 V 5 V form the copier printer Dimensions W x D x H 415 mm x 412 mm x 111 mm 16 3 x 16 2 x 4 4 Weight 5 kg 11 lb Mail Bin Paper size A5 LEF 11 x17 SEF A3 Paper weight 60 128g m2 Bond 16 34lb Paper capacity More than 125 x 4 80g m2 Dimensions 435 x 475 x 375 mm 17 2 x18 7 x14 8 Weight Approximately 10kg 22lb Power consumption Approximately 17 W Optional Equipment 23 1 ...

Page 282: ...1 Appendix Specifications 24 1 ...

Page 283: ...ter 160 KP Paper Transfer Roller 200 KP Chart A4 LT 5 Mode 3 pages Job Environment Recommended temperature and humidity Yield changes depend on circumstances and print conditions An error message shows when a maintenance counter gets to the value in the PM table when the machine s default settings are used It is not necessary to reset counters for each part The machine detects new components autom...

Page 284: ...sors Dry cloth Rollers Damp cloth Optional Units C Clean Paper Feed Unit LCT This table shows the service maintenance items for the following options Paper Feed Unit PB3080 D387 Paper Feed Unit PB3040 D351 LCIT PB3050 D352 Item EM Remarks Feed Roller C Dry cloth Separation Roller C Dry cloth Pick up Roller C Dry cloth Paper Feed Sensor C Dry cloth Relay Sensor C Dry cloth Relay Roller C Damp cloth...

Page 285: ... 3000 Sheet Booklet Finisher Items EM Remarks Rollers C Damp cloth Discharge Brush C Dry cloth Sensors C Blower brush 1000 3000 Sheet Booklet Finisher Punch Kit Items EM Remarks Punch Chads C Discard chads Service Maintenance Items 27 2 ...

Page 286: ...2 Appendix Preventive Maintenance Tables 28 2 ...

Page 287: ... the related units Turn the main power switch off and on C The error is logged The SC code history is updated The machine operates as usual The SC will not show Only the SC history is updated D The machine operation is disabled You can reset the machine by turning the main power switch or main switch off and on If the error occurs again the same SC code is displayed Turn the main power switch or m...

Page 288: ...er exposure 200 Polygon motor 220 Synchronization control 230 FGATE signal related 240 LD control 280 Unique for a specific model 290 Shutter 3XX Image development 1 300 Charge 330 Drum potential 350 Development 380 Unique for a specific model 4XX Image development 2 400 Image transfer 420 Paper separation 430 Cleaning 440 Around drum 460 Unit 480 Others 3 Appendix Service Call Conditions 30 3 ...

Page 289: ...nters 620 Mechanical counters 630 Account control 640 CSS 650 Network 670 Internal data processing 680 Unique for a specific model 7XX Peripherals 700 Not used in this model 720 Finisher Shift Staple 740 Finisher Staple Punch 8XX Controller 800 Error after ready condition 820 Diagnostics error 860 Hard disk 880 Unique for a specific model 9XX Others 900 Counter 920 Memory 990 Others Service Call C...

Page 290: ... new NVRAM is installed in the BCU Service Call Tables 2 SC 2xx Exposure No Type Details Symptom Possible Cause Troubleshooting Procedures 202 D Polygon motor error 1 ON timeout The polygon mirror motor does not reach the targeted operating speed within the specified time after turning on or changing speed Defective or disconnected harness to polygon motor driver board Defective polygon motor driv...

Page 291: ...shooting Procedures 204 D Polygon motor error 3 XSCRDY signal error The SCRDY_N signal goes HIGH inactive while the laser diode is firing Disconnected or defective harness to polygon motor driver board Defective polygon motor Defective polygon motor driver board See SC 202 for troubleshooting details No Type Details Symptom Possible Cause Troubleshooting Procedures 210 C Laser synchronizing detect...

Page 292: ...he laser optics housing unit 3 Replace the BCU No Type Details Symptom Possible Cause Troubleshooting Procedures 220 D Laser synchronizing detection error start position K LD1 221 D Laser synchronizing detection error start position K LD2 222 D Laser synchronizing detection error start position Y LD1 223 D Laser synchronizing detection error start position Y LD2 224 D Laser synchronizing detection...

Page 293: ...tom Possible Cause Troubleshooting Procedures 230 D FGATE ON error Bk The PFGATE ON signal does not assert within 5 seconds after processing the image in normal job or MUSIC for start position K Defective ASIC Lupus Poor connection between controller and BCU Defective BCU 1 Check the connection between the controller board and the BCU 2 Replace the BCU 3 Replace the controller board No Type Detail...

Page 294: ...al still asserts when the next job starts See SC 230 for troubleshooting details No Type Details Symptom Possible Cause Troubleshooting Procedures 234 D FGATE ON error M The PFGATE ON signal does not assert within 5 seconds after processing the image in normal job or MUSIC for start position M See SC 230 for troubleshooting details No Type Details Symptom Possible Cause Troubleshooting Procedures ...

Page 295: ... 5 seconds after processing the image in normal job or MUSIC for end position C The PFGATE ON signal still asserts when the next job starts See SC 230 for troubleshooting details No Type Details Symptom Possible Cause Troubleshooting Procedures 240 C LD error Bk 241 C LD error Y 242 C LD error M 243 C LD error C The BCU detects LDB error a few times consecutively when LDB unit turns on after LDB i...

Page 296: ...aser optics housing unit 1 Check and reinstall the image transfer belt unit and PCUs 2 Check if each toner bottle has enough toner 3 Replace the ID sensor 4 Replace the image transfer belt unit 5 Replace the PCU s 6 Replace the laser optics housing unit Service Call Tables 3 SC3xx Image Processing 1 No Type Details Symptom Possible Cause Troubleshooting Procedures 300 D AC charge output error K 30...

Page 297: ...h error 1 C 363 D TD sensor Vt high error 1 Y The Vt value of the black magenta cyan or yellow TD sensor exceeds the specified value default 4 7V with SP3020 002 for twenty counts The Vt Vtref value of the black magenta cyan or yellow TD sensor exceeds the specified value default 5 0V with SP3020 001 Black magenta cyan or yellow TD sensor disconnected Harness between TD sensor and PCU defective De...

Page 298: ...for damage 2 Check the drawer connector 3 Replace the defective PCU No Type Details Symptom Possible Cause Troubleshooting Procedures 372 D TD sensor adjustment error K 373 D TD sensor adjustment error M 374 D TD sensor adjustment error C 375 D TD sensor adjustment error Y During TD sensor initialization the output value of the black magenta cyan or yellow TD sensor is not within the range of the ...

Page 299: ...m gear position sensor 4 Replace the PCU No Type Details Symptom Possible Cause Troubleshooting Procedures 396 D Drum Development motor error K 397 D Drum Development motor error M 398 D Drum Development motor error C 399 D Drum Development motor error Y The machine detects a High signal from the drum development motor for 2 seconds after the drum development motor turned on Overload on the drum d...

Page 300: ...default 4 5V specified with SP3324 005 or less than the value default 3 5V specified with SP3324 006 Dirty or defective ID sensor Defective ID sensor shutter 1 Check the harness of the ID sensor 2 Clean or replace the ID sensor After replacing the ID sensor input the ID sensor correction coefficient with SP3362 013 to 018 For details refer to ID sensor board in the Replacement and Adjustment secti...

Page 301: ...pe Details Symptom Possible Cause Troubleshooting Procedures 442 D Image transfer belt contact motor error The image transfer belt contact sensor does not detect the movement of actuator at the sensor while the polygon motor rotates Dirty image transfer belt contact sensor Defective image transfer belt contact motor Disconnected connector of image transfer belt contact sensor or motor Broken harne...

Page 302: ...etails Symptom Possible Cause Troubleshooting Procedures 452 D Paper transfer unit contact error The paper transfer unit contact sensor does not detect the movement of actuator at the sensor while the polygon motor rotates Defective paper transfer unit contact sensor Defective paper transfer unit contact motor Broken 24V fuse on PSU Defective IOB 1 Check the connection between the paper transfer u...

Page 303: ...ge power supply unit 1 Replace the high voltage supply cable 2 Replace the high voltage power supply unit 3 Replace the IOB No Type Details Symptom Possible Cause Troubleshooting Procedures 490 D Toner transport motor error The LOCK signal is not detected for 2 seconds when the transport motor turns on Toner transport motor overload Disconnected or broken harness Defective toner transport motor Op...

Page 304: ...t 3 Replace the high voltage supply unit No Type Details Symptom Possible Cause Troubleshooting Procedures 492 D High voltage power Image transfer paper transfer bias output error An error signal is detected for 0 2 seconds when charging the separation image transfer bet or paper transfer roller High voltage leak Broken harness Defective image transfer belt unit or paper transfer unit Defective hi...

Page 305: ...he humidity sensor is not within the prescribed range 0 01Vto2 4V Ifthisisdetectedconsecutivelythreetimes theSCisgenerated and the machine detects that the humidity is 50 Temperature and humidity sensor harness disconnected loose defective Temperature and humidity sensor defective 1 Check the connector and harness 2 Replace the temperature humidity sensor Service Call Tables 5 SC5xx Paper Feed and...

Page 306: ...seconds the machine asks the user to reset the tray If one of these conditions occurs three consecutive times the SC is generated Disconnected or defective paper lift sensor Disconnected or defective tray lift motor Defective bottom plate lift mechanism Too much paper in the tray Defective IOB 1 Check if the paper is not loaded too much 2 Check if the bottom plate smoothly moves up and down manual...

Page 307: ...o lift or lower the tray For the two tray paper feed unit or one tray paper feed unit Defective tray lift motor or connector disconnection Defective lift sensor or connector disconnection For the LCT Defective stack transport clutch or connector disconnection Defective tray motor or connector disconnection Defective end fence home position sensor or connector disconnection Defective upper limit se...

Page 308: ...ctor disconnection Defective lift sensor or connector disconnection For the LCT Defective stack transport clutch or connector disconnection Defective tray motor or connector disconnection Defective end fence home position sensor or connector disconnection 1 Check the cable connections 2 Check and or replace the defective component No Type Details Symptom Possible Cause Troubleshooting Procedures 5...

Page 309: ...r connector disconnection Defective lift sensor or connector disconnection For the LCT Defective stack transport clutch or connector disconnection Defective tray motor or connector disconnection Defective end fence home position sensor or connector disconnection 1 Check the cable connections 2 Check and or replace the defective component No Type Details Symptom Possible Cause Troubleshooting Proce...

Page 310: ...ubleshooting Procedures 530 D Fusing fan error The IOB does not receive the lock signal 10 seconds after turning on the fusing fan Defective fusing fan motor or connector disconnection Defective IOB 1 Check the connector and or replace the fusing fan motor 2 Replace the IOB No Type Details Symptom Possible Cause Troubleshooting Procedures 531 D Ventilation fan at the left side of the machine motor...

Page 311: ...B 1 Check or replace the harness 2 Replace the IH coil fan 3 Replace the IOB No Type Details Symptom Possible Cause Troubleshooting Procedures 533 D IH inverter fan error The machine does not detect the fan motor lock signal for 2 seconds while the IH inverter fan turns on Disconnected harness Overload on the IH inverter fan motor Defective IH inverter fan motor Defective IOB 1 Check or replace th...

Page 312: ...heck or replace the harness 2 Replace the second duct fan 3 Replace the IOB No Type Details Symptom Possible Cause Troubleshooting Procedures 535 D Paper exit fan error The machine does not detect the fan motor lock signal for 2 seconds while the paper exit fan turns on Disconnected harness Overload on the paper exit fan motor Defective paper exit motor Defective IOB 1 Check or replace the harness...

Page 313: ...r overload Defective fusing paper exit motor Shorted 24 V fuse on the PSU Defective interlock system 1 Check the motor operation with SP5804 031 to 036 Replace the 24V fuse on the PSU if fusing paper exit motor does not operate 2 Replace the fusing paper exit motor No Type Details Symptom Possible Cause Troubleshooting Procedures 541 A Heating roller thermopile error The temperature measured by th...

Page 314: ...he IH inverter on Dirty or defective thermopile Defective IH coil unit 1 Check if the heating roller thermopile is firmly connected 2 Replace the thermopile 3 Replace the IH coil unit No Type Details Symptom Possible Cause Troubleshooting Procedures 543 A Heating roller overheat 1 software error The detected fusing temperature detected by the heating roller thermopile stays at 245 C for 1 second D...

Page 315: ...error The zero cross signal is detected three times even though the heater relay is off when turning on the main power The zero cross signal is not detected for 3 seconds even though the heater relay is on after turning on the main power or closing the front door The detection error occurs twice or more in the 11 zero cross signal detections This error is defined when the detected zero cross signa...

Page 316: ...eck if the fusing unit is correctly set 2 Check or replace the actuator for heating roller rotation sensor 3 Replace the heating roller rotation sensor 4 Replace the IH inverter 5 Check the connection between IH inverter and IOB No Type Details Symptom Possible Cause Troubleshooting Procedures 551 A Heating roller thermistor error The temperature detected by the heating roller thermistor does not ...

Page 317: ...IH inverter on Defective heating roller thermistor Defective IH inverter 1 Check if the heating roller thermistor is firmly connected 2 Replace the IH inverter No Type Details Symptom Possible Cause Troubleshooting Procedures 553 A Heating roller overheat software error The temperature detected by the heating roller thermistor stays at 245 C or more for 1 second Defective PSU Defective IOB Defecti...

Page 318: ...es or more in 11 detections the machine determines that input 60 Hz and SC557 occurs Noise High frequency Defective PSU 1 Check the power supply source 2 Replace the PSU No Type Details Symptom Possible Cause Troubleshooting Procedures 559 A Consecutive fusing jam The paper jam counter for the fusing unit reaches 3 times The paper jam counter is cleared if the paper is fed correctly This SC is act...

Page 319: ... error The temperature of the pressure roller does not reach the ready temperature for 120 seconds after the pressure roller fusing lamp has turned on Dirty thermopile Defective pressure roller thermistor Defective pressure roller fusing lamp 1 Clean the thermopile 2 Replace the thermistor for the pressure roller 3 Replace the pressure roller fusing lamp No Type Details Symptom Possible Cause Trou...

Page 320: ...ace the BCU No Type Details Symptom Possible Cause Troubleshooting Procedures 565 A Pressure roller fusing lamp consecutive full power 3 When the fusing unit is not running in the ready condition the pressure roller fusing lamp keeps ON full power for 180 seconds or more Broken pressure roller fusing lamp Defective pressure roller thermistor 1 Replace the pressure roller fusing lamp 2 Replace the ...

Page 321: ... contact motor Defective fusing unit 1 Check or replace the harness of the pressure roller contact sensor 2 Replace the pressure roller contact sensor 3 Replace the pressure roller contact motor No Type Details Symptom Possible Cause Troubleshooting Procedures 581 D IH inverter input voltage error The IH inverter detects 70V or less 140V or more for 10 seconds Unusual input voltage Disconnected CN...

Page 322: ...1 and 2 2 Replace the IH inverter 3 Replace the IH coil unit 4 Replace the fusing unit No Type Details Symptom Possible Cause Troubleshooting Procedures 585 A IH coil unit full power 1250W error The IH coil unit full power 1250W continues for 220 seconds or more Defective IH inverter Defective BCU Defective IOB Broken connection between IH inverter and IOB Defective thermopile 1 Replace the IH inv...

Page 323: ...s SC is only for NA models The machine detects the mechanical counter error when SP5987 001 is set to 1 Disconnected mechanical counter Defective mechanical counter 1 Check or replace the mechanical counter No Type Details Symptom Possible Cause Troubleshooting Procedures 621 D Finisher Mail Bin communication error 622 D Paper feed unit communication error Service Call Conditions 65 3 ...

Page 324: ... peripherals 1 Check if the cables of peripherals are correctly connected 2 Replace the PSU if no power is supplied to peripherals 3 Replace the IOB or main board of peripherals 4 Replace the BCU 5 Replace the defective peripheral No Type Details Symptom Possible Cause Troubleshooting Procedures 623 D 2nd Paper Bank communication error In the case of installing two optional paper feed units D351 D...

Page 325: ...all the SD card 3 Install the DESS module No Type Details Symptom Possible Cause Troubleshooting Procedures 641 CTL D BICU control data transfer abnormal A sampling of the control data sent from the BICU reveals an abnormality Defective controller board External noise Defective BCU 1 Replace the controller board 2 Replace the BCU No Type Details Symptom Possible Cause Troubleshooting Procedures 66...

Page 326: ...fective controller Defective controller board 1 Check the connection between the BCU and controller 2 Replace the controller 3 Replace the BCU No Type Details Symptom Possible Cause Troubleshooting Procedures 671 CTL D Engine board mismatch error Engine board and controller mismatch detected Wrong engine board installed Wrong controller board installed Check the type of engine board and controller...

Page 327: ...er cartridge No Type Details Symptom Possible Cause Troubleshooting Procedures 682 D Memory chip at TD sensor Communication error Retry of memory chip communication fails three times after the machine has detected the memory chip communication error Damaged memory chip data Disconnected inter face No memory chip on the development unit Noise Replace the PCU No Type Details Symptom Possible Cause T...

Page 328: ...ontroller 3 Replace the BCU No Type Details Symptom Possible Cause Troubleshooting Procedures 690 D GAVD communication error The I2C bus device ID is not identified during initialization A device status error occurs during I2C bus communication The I2C bus communication is not established due to an error other than a buffer shortage Loose connection Defective BCU Defective LD controller board 1 Tu...

Page 329: ...as moved from its home position The 1st detection failure issues a jam error and the 2nd failure issues this SC code Defective jogger HP sensor Overload on the jogger motor Defective jogger motor Defective main board Disconnected or defective harness 1 Check the connections and cables for the components mentioned above 2 Replace the jogger HP sensor if the jogger motor works correctly 3 Replace th...

Page 330: ...k feed out HP sensor if the stack feed out motor works correctly 3 Replace the stack feed out motor if the stack feed out motor does not work 4 Replace the finisher main board No Type Details Symptom Possible Cause Troubleshooting Procedures 725 B Finisher exit guide plate motor error Aftermovingawayfromtheguideplatepositionsensor theexitguideisnotdetected at the home position within the prescribe...

Page 331: ...and or shift motor 4 Replace the finisher main board No Type Details Symptom Possible Cause Troubleshooting Procedures 740 B Finisher corner stapler motor error For the 3000 sheet finisher Staple movement is not finished after a certain time For the 1000 sheet booklet finisher The stapler motor does not switch off within the prescribed time after operating The HP sensor of the staple unit does not...

Page 332: ...inisher stapler movement motor error For the 3000 sheet finisher Staple movement is not finished for a certain time For the 1000 sheet booklet finisher The stapler HP sensor is not activated within the specified time after the stapler motor turned on The 1st detection failure issues a jam error and the 2nd failure issues this SC code Motor overload Loose connection of the stapler home position sen...

Page 333: ...1 Check the connections and cables for the stack feed motor and HP sensor 2 Check for blockages in the stack feed motor mechanism 3 Replace the stack feed HP sensor and or stack feed motor 4 Replace the finisher main board No Type Details Symptom Possible Cause Troubleshooting Procedures 750 B 1000 3000 sheet booklet finisher Tray lift motor error The upper tray paper height sensor does not change...

Page 334: ...nge roller motor 4 Replace the stacking sponge roller HP sensor No Type Details Symptom Possible Cause Troubleshooting Procedures 760 B Finisher punch motor error The punch HP sensor is not activated within the specified time after the punch motor turned on The 1st detection failure issues a jam error and the 2nd failure issues this SC code Punch HP sensor disconnected defective Punch motor discon...

Page 335: ...ables for the folder plate motor and HP sensor 2 Check for blockages in the folder plate motor mechanism 3 Replace the folder plate HP sensor and or folder plate motor 4 Replace the finisher main board No Type Details Symptom Possible Cause Troubleshooting Procedures 763 B Punch movement motor error The punch unit moves but is not detected at the home position within the specified time The 1st det...

Page 336: ...unit moves but is not detected at the home position within the specified time The 1st detection failure issues a jam error and the 2nd failure issues this SC code Motor harness disconnected loose defective Defective motor 1 Check the connections to the fold unit bottom fence motor 2 Defective fold unit bottom fence motor No Type Details Symptom Possible Cause Troubleshooting Procedures 766 B Stack...

Page 337: ...te No Type Details Symptom Possible Cause Troubleshooting Procedures 791 D Bridge unit error The machine recognizes the finisher but does not recognize the bridge unit Defective connector Broken harness 1 Check the connections between the bridge unit and the machine 2 Install a new bridge unit No Type Details Symptom Possible Cause Troubleshooting Procedures 792 B Finisher error The machine does n...

Page 338: ...ed File or module on the system SD card is corrupted File or module on the system SD card is illegal Make sure that the system SD card is the one designed for the machine Replace controller board No Type Details Symptom Possible Cause Troubleshooting Procedures 819 CTL D Fatal error 696E Process error System completely down Defective RAM DIMM Defective controller Software error 1 Check and or repl...

Page 339: ...stop error The cache error trap occurs in the CPU CPU cache error 1 Replace the controller Kernel stop error An error in the operation system An error message is output Defective CPU Defective memory Defective flash memory Incorrect software 1 Replace the memory 1 Replace the controller No Type Details Symptom Possible Cause Troubleshooting Procedures 820 CTL D Self diagnostics error CPU XXXX Deta...

Page 340: ...nd on 1 Reinstall the controller system firmware 2 Replace the controller When the problem cannot be fixed with the above procedure the following information displayed on the screen needs to be fed back to a technical support center SC code Detailed error code Program address 0702 0709 070A CPU Memory Error System firmware problem Defective RAM DIMM Defective controller 1 Reinstall the controller ...

Page 341: ...e initialization of bus connection or read for SHM fails The register of SHM is different from specified value Defective connection bus Defective SHM Replace the controller board 0D05 Self diagnosis error ASIC The CPU checks if the ASIC timer works correctly compared with the CPU timer If the ASIC timer does not function in the specified range this SC code is displayed System firmware problem Defe...

Page 342: ...t the HDD is correctly connected to the controller 2 Replace the HDD 3 Replace the controller No Type Details Symptom Possible Cause Troubleshooting Procedures 824 CTL D 1401 Self diagnosis error Standard NVRAM The controller cannot recognize the standard NVRAM installed or detects that the NVRAM is defective Loose connection Defective standard NVRAM Defective controller board Worn out battery in ...

Page 343: ... Procedures 827 CTL D Self diagnostic error Standard SDRAM DIMM XXXX Detailed error code 0201 Verification error Error detected during a write verify check for the standard RAM SDRAM DIMM Loose connection Defective SDRAM DIMM Defective controller 1 Turn the main switch off and on 2 Replace the SDRAM DIMM 3 Replace the controller 0202 Resident memory error The SPD values in all RAM DIMM are incorre...

Page 344: ...Replace the controller No Type Details Symptom Possible Cause Troubleshooting Procedures 829 CTL B Self diagnosis error optional RAM XXXX Detailed error code 0401 Verification error Slot 1 The data stored in the optional RAM in Slot 1 does not match the data when reading 0402 Composition error Slot 1 The result of checking the composition data of the optional RAM in Slot 1 on the controller is inc...

Page 345: ...ils Symptom Possible Cause Troubleshooting Procedures 851 CTL B IEEE1394 interface error The 1394 interface is unusable Defective IEEE1394 Defective controller board 1 Turn the main switch off and on 2 Replace the IEEE1394 interface board 3 Replace the controller board No Type Details Symptom Possible Cause Troubleshooting Procedures 853 CTL B Wireless LAN Bluetooth card not detected The wireless ...

Page 346: ...ess LAN Bluetooth card Loose connection Defective wireless LAN Bluetooth card 1 Check the connection 2 Replace the wireless LAN Bluetooth card No Type Details Symptom Possible Cause Troubleshooting Procedures 857 CTL B USB interface error The USB interface cannot be used due to a driver error Defective USB driver Loose connection 1 Check the connection 2 Replace the USB board No Type Details Sympt...

Page 347: ... HDD error The controller fails to copy a new encryption key to the HDD Defective SATA chip on the controller board Replace the controller board 30 NVRAM data encryption error 2 An error occurs before the NVRAM data is encrypted Defective controller board Replace the controller board 31 Other error A serious error occurs while the data is encrypted Same as SC991 No Type Details Symptom Possible Ca...

Page 348: ...lure during the data encryption The data encryption NVRAM and HDD has not been completed Power failure during the data encryption Initialize the HDD 10 Data read write error The DMAC error is detected twice or more Same as SC863 No Type Details Symptom Possible Cause Troubleshooting Procedures 860 CTL B HDD Initialization error The controller detects that the hard disk fails HDD not initialized De...

Page 349: ...ce the cables 3 Replace the HDD 4 Replace the controller board No Type Details Symptom Possible Cause Troubleshooting Procedures 863 CTL D HDD Read error The data stored in the HDD cannot be read correctly Defective HDD Defective controller 1 Replace the HDD 2 Replace the controller board No Type Details Symptom Possible Cause Troubleshooting Procedures 864 CTL D HDD CRC error While reading data f...

Page 350: ... Possible Cause Troubleshooting Procedures 867 CTL D SD card ejection error The SD card is ejected from the slot 1 Install the SD card 2 Turn the main switch off and on No Type Details Symptom Possible Cause Troubleshooting Procedures 868 CTL D SD card access error 13 to 3 File system error Other number Device error An error report is sent from the SD card reader An error is detected in the SD car...

Page 351: ...e Troubleshooting Procedures 872 CTL B HDD mail reception data error An error is detected in the HDD at machine initialization Defective HDD Power failure during an access to the HDD 1 Turn the main switch off and on 2 Initialize the HDD partition SP5 832 007 3 Replace the HDD No Type Details Symptom Possible Cause Troubleshooting Procedures 873 CTL B HDD mail transmission data error An error is d...

Page 352: ...HDD or NVRAM are formatted logically by the Data Overwrite Security Unit M354 The logical format for the HDD fails Turn the main switch off on and try the operation again No Type Details Symptom Possible Cause Troubleshooting Procedures 876 CTL D Log Data Error An error was detected in the handling of the log data at power on or during machine operation This can be caused by switching the machine ...

Page 353: ...r HDD which is used in another machine 1 Reinstall the previous NVRAM or HDD 2 Initialize the HDD with SP5832 004 099 Log Data Error 99 Other than the above causes Ask your supervisor No Type Details Symptom Possible Cause Troubleshooting Procedures 877 CTL D HDD Data Overwrite Security SD card error The all delete function cannot be executed but the Data Overwrite Security Unit M354 is installed ...

Page 354: ...r Abnormal data in the counters Defective NVRAM Defective controller Incorrect NVRAM 1 Check the connection between the NVRAM and controller 2 Replace the NVRAM 3 Replace the controller board No Type Details Symptom Possible Cause Troubleshooting Procedures 920 CTL D Printer application error An error is detected in the printer application program Defective software Unexpected hardware resource e ...

Page 355: ...ted operation Defective software Defective controller Software error 1 Turn the main switch off and on 2 Reinstall the controller and or engine main firmware See Note 1 at the end of the SC table No Type Details Symptom Possible Cause Troubleshooting Procedures 991 CTL C Software continuity error The software has attempted to perform an unexpected operation However unlike SC 990 the object of the ...

Page 356: ...ll the previous NVRAM 2 Input the serial number with SP5811 004 and turn the main power switch off on 002 Defective NVRAM Defective controller 1 Update the controller firmware 2 Install a new NVRAM and turn off and on the main power switch after SC995 002 has occurred 003 Incorrect type controller installed Defective controller Replace the controller board with the correct type 004 Incorrect model...

Page 357: ...ition for example printer driver setting image file the problem may be caused by a software error In this case the following data and information needs to be sent back to your product specialist Please understand that it may take some time to get a reply on how to solve the problem because in some cases the design staff in Japan must analyze the data Symptom Possible Causes Action taken Summary sh...

Page 358: ...3 Appendix Service Call Conditions 100 3 ...

Page 359: ...e initialization 1 Do the developer initialization again when done in SP mode Reinstall the engine main firmware if the result is the same 2 Turn the main switch off and on when done at unit replacement 6 Vt error Vt is more than 0 7V when Vcnt is 4 3V 1 Make sure that the heat seal on the development unit is not removed 2 Defective TD sensor 7 Vcnt error 1 Vcnt is less than 4 7V when Vcnt is Vt t...

Page 360: ...elf check Result No Result Description Possible Causes Action 11 Successfully completed Process control self check successfully completed Check the Vsg adjustment See the Vsg Adjustment Result following this table 41 Vt error Vt maximum or minimum error is detected Defective development unit Vt maximum error and an image is faint 1 Replace the toner supply pump unit Vt maximum error and an image i...

Page 361: ...of SP3 362 004 the error 54 is displayed ID sensor pattern density is too high or low ID sensor or shutter is defective Same as 53 55 Gamma error Maximum Gamma is out of range 5 0 Gamma ID sensor pattern density is too high Hardware defective Same as 53 56 Gamma error Minimum Gamma is out of range Gamma 0 15 ID sensor pattern density is too low Hardware defective 1 Same as 53 2 Replace the toner s...

Page 362: ...0000 Front K C Center M Y Rear SP3 325 001 to 010 Vsg Adjustment Result No Result Description Possible Causes Action 1 O K Vsg adjustment is correctly done 2 ID sensor adjustment error Vsg cannot be adjusted within 4 0 0 5V Dirty ID sensor toner dust or foreign material Dirty transfer belt Scratched image transfer belt Defective ID sensor Poor connection Defective IOB 1 Clean the ID sensor 2 Check...

Page 363: ... which color has an error M Y or C No Result Description Note 0 Not done Line position adjustment has not been done 1 Completed successfully Line position adjustment has correctly been done 2 Cannot detect patterns IDsensorshavenotdetectedthepatternsforlineposition adjustment See Note 3 Fewer lines on the pattern than the target The patterns which ID sensors have detected are not enough for line p...

Page 364: ... For details see the Troubleshooting Guide Line Position Adjustment section 4 Appendix Process Control Error Conditions 106 4 ...

Page 365: ...5 Appendix Troubleshooting Guide Troubleshooting Guide Image Quality The following work flow shows the basic troubleshooting steps for the image quality problems on this product 107 5 ...

Page 366: ...Line Position Adjustment When there are color registration errors on the output do the line position adjustment as follows 5 Appendix Troubleshooting Guide 108 5 ...

Page 367: ...ompleted If the result is 1 refer to Countermeasure list for color registration errors 5 Put some A3 DLT paper on the by pass tray When you print a test pattern use the by pass tray to feed the paper 6 Print out test pattern 7 with SP2 109 003 7 Check the printed output with a loupe 8 If there are no color registration errors on the output the line position adjustment is correctly done If not refe...

Page 368: ...er solenoid 2 Replace the ID sensor 3 Replace the BCU After Executing SP2 111 003 Result 1 in SP2 194 007 One of results 5 Out of adjustable range in SP2 194 010 011 012 Test pattern check Possible cause Countermeasure The main scan registrations of M C Y are shifted by more than 15 mm from the main scan registration of K Defective laser optics housing unit Defective BCU 1 Replace the laser optics...

Page 369: ... K Defective PCU Defective laser optics housing unit Defective BCU 1 Reinstall or replace the PCU 2 Replace the laser optics housing unit 3 Replace the BCU Others Skew correction upper limit error Defective BCU Defective laser optics housing unit 1 Replace the BCU 2 Replace the laser optics housing unit After Executing SP2 111 003 Result 1 in SP2 194 007 Result 0 in SP2 194 010 011 012 Test patter...

Page 370: ...ctive BCU 1 Replace the ID sensor shutter solenoid 2 Replace the ID sensor 3 Replace the BCU After Executing SP2 111 001 Result 1 in SP2 194 007 Result 5 Out of adjustable range in SP2 194 010 011 012 Test pattern check Possible cause Countermeasure Low image density on the output Low pattern density Do the forced process control SP3 011 001 or supply some toner SP3 015 xxx The main scan registrat...

Page 371: ...enter Deformed center area on the image transfer belt Defective BCU 1 Replace the ID sensor 2 Replace the image transfer belt 3 Replace the BCU The skew for M C Y is more than 0 75 mm from the main scan registrationofK attheendofthescan line Defective PCU Defective laser optics housing unit Defective BCU 1 Reinstall or replace the PCU 2 Replace the laser optics housing unit 3 Replace the BCU Other...

Page 372: ...ty on the output Low pattern density Do the forced process control SP3 011 001 or supply some toner SP3 015 xxx Themainscanregistrationisshifted but only at the central area of the image on the output Defective ID sensor at center Deformed center area on the image transfer belt Defective BCU 1 Replace the ID sensor 2 Replace the image transfer belt 3 Replace the BCU The main scan registrations of ...

Page 373: ...h SP2 182 022 to 039 The skew of M C Y is different Defective PCU Defective laser optics housing unit Defective IOB 1 Reinstall or replace the PCU 2 Replace the laser optics housing unit 3 Replace the IOB The sub scan lines are shifted Shifted lines appear cyclically Defective PCU Defective drive unit Drum phase adjustment error 1 Do SP1 902 001 Drum phase adjustment see Replacement and Adjustment...

Page 374: ...5 Appendix Troubleshooting Guide 116 5 ...

Page 375: ...SP 7504 shows how many jams occurred at each location JamCodeSP Display Description LCD Display 7504 1 At Power On Paper has already stayed in the paper path at power on 7504 3 Tray 1 ON Paper is not fed from tray 1 A 7504 4 Tray 2 ON Paper is not fed from tray 2 A 7504 5 Tray 3 ON Paper is not fed from tray 3 LCT Y 7504 6 Tray 4 ON Paper is not fed from tray 4 Y 7504 7 Tray 5 ON Paper is not fed ...

Page 376: ...t paper B 7504 20 Paper Exit ON Paper exit sensor does not detect paper C 7504 21 Relay Exit ON Tray exit sensor bridge unit does not detect paper D 7504 22 Relay Transport ON Relay sensor bridge unit does not detect paper D 7504 24 Junction Gate Feed ON Junction gate jam sensor does not detect paper C 7504 25 Duplex Exit ON Duplex exit sensor does not detect paper Z 7504 26 Duplex Entrance ON In ...

Page 377: ...sor does not detect paper after the exit sensor of the main frame has turned on or paper stays at the entrance sensor R1 R3 7504 131 Finisher Proof Exit B793 Paper does not reach to the proof tray exit sensor or stay at the proof tray exit sensor R1 R3 7504 132 Finisher Shift Tray Exit B793 Paper does not reach to the shift tray exit sensor or stay at the shift tray exit sensor R1 R3 7504 133 Fini...

Page 378: ...er position slide HP sensor does not turn off after each unit has moved from its home position Punch HP punch movement HP or paper position slide HP sensor does not turn on after each unit has returned to its home position R1 R3 7504 140 Finisher Tray Lift Motor B793 Shift tray position sensor does not turn on after the shift tray has lifted up Shift tray position sensor does not turn off after th...

Page 379: ... position R7 R11 7504 146 Finisher Stack 1 Release Motor B793 Stopper S HP sensor does not turn off after the upper clamp roller has moved from its home position Stopper S HP sensor does not turn on after the upper clamp roller has returned to its home position R7 R11 7504 147 Finisher Stack 2 Release Motor B793 Lower clamp roller HP sensor does not turn off after the lower clamp roller has moved ...

Page 380: ...sition R8 R12 7504 196 Finisher Staple EUP Not used 7504 197 Finisher Saddle Stitch Staple EUP Not used 7504 198 Finisher Folder EUP Not used 7504 199 Finisher Tray Motor EUP B805 Upper tray limit sensor does not turn on after the upper tray has lifted up Upper tray limit sensor does not turn off after the upper tray has moved down R1 R4 R5 R8 7504 200 Finisher Jogger Motor EUP B805 Jogger fence H...

Page 381: ...tor EUP B805 Punchencodersensordoesnotturnon offafter the punch drive motor has turned on Punch movement HP sensor does not turn on off after the punch movement motor has turned on Paper position slide HP sensor does not turn on off after the paper position sensor slide motor has turned on R1 R4 7504 220 MBX P Feed 1 OFF The mail bin lower relay sensor does not detect paper from the main machine T...

Page 382: ...achine does not detect the finisher Paper Size Code Size Code Paper Size Size Code Paper Size 05 A4 LEF 141 B4 SEF 06 A5 LEF 142 B5 SEF 14 B5 LEF 160 DLT SEF 38 LT LEF 164 LG SEF 44 HLT LEF 166 LT SEF 132 A3 SEF 172 HLT SEF 133 A4 SEF 255 Others 134 A5 SEF 6 Appendix Jam Detection 124 6 ...

Page 383: ...Sensor Locations Jam Detection 125 6 ...

Page 384: ...6 Appendix Jam Detection 126 6 ...

Page 385: ... CN204 1 Open Open Cover is displayed Shorted Open cover cannot be detected S9 Duplex Door L CN232 B9 Open Open Cover is displayed Shorted Open cover cannot be detected S1 ID Sensor M A CN211 7 11 Open Shorted SC400 ID Sensor C A CN211 8 12 Open Shorted ID Sensor Y A CN211 9 13 Open Shorted ID Sensor Front A CN211 1 Open Shorted SC258 ID Sensor Center and K A CN211 2 Open Shorted SC400 SC258 ID Se...

Page 386: ... Toner End Sensor Y Toner End Sensor C Toner End Sensor M L CN207 A1 CN207 B9 CN207 B12 CN207 B15 Open Toner end cannot be detected Shorted Toner end is detected when there is enough toner S34 Image Transfer Belt Rotation Sensor H L CN208 11 Open Shorted SC443 S19 Vertical Transport Sensor 1 L CN230 A7 Open Jam A Jam3 11 Shorted Jam A B Jam1 S20 S24 Paper End Sensor 1 2 L CN230 A10 B10 Open Paper ...

Page 387: ...2 Tray 2 Paper Feed Sensor L CN230 B4 Open Shorted Jam A B SW4 Tray 1 Set Switch L CN224 A9 Open Tray 1 is not detected when tray 1 is set Shorted Tray 1 is detected when tray 1 is not set S11 By pass Paper Size Sensor L CN232 B16 B17 B19 B20 Open Shorted Paper size error SW2 By pass Paper Detection L CN232 A15 Open Paper on the by pass tray is not detected when paper is set Shorted Paper on the b...

Page 388: ...4 S42 TD Sensor Y A CN227 B15 Open Shorted SC375 S4 Fusing Exit Sensor L CN204 12 Open Jam C Jam 19 Shorted Jam C Jam 1 S13 Waste Toner Sensor H CN224 A5 Open Waste toner near full indicated when it is not near full Shorted Waste toner near full cannot be detected when the waste toner bottle is nearly full SW3 Waste Toner Bottle Set Switch L CN224 A7 Open Waste toner bottle is not detected when th...

Page 389: ...n Shorted SC551 TH1 Thermistor Pressure Roller A CN212 18 Open Shorted SC561 S3 Paper Exit Sensor L CN204 9 Open Jam C Jam 20 Shorted Jam C Jam 1 S5 Paper Overflow Sensor L CN204 15 Open Paper overflow message is not displayed when the paper overflow condition still remains Shorted Paper overflow message is displayed when the paper overflow condition does not remain S37 Heating Roller Rotation Sen...

Page 390: ...ower to the IOB and heater is not supplied FU5 5A 250V 5A 250V 5V power to the IOB not supplied FU6 2A 250V 2A 125V 5VS power to the BCU not supplied FU7 10A 125V 10A 125V 24VS power to the IOB not supplied R FU8 10A 125V 10A 125V 24VS power to the IOB not supplied R FU9 6 3A 125V 6 3A 125V 24V power to the IOB not supplied R FU10 6 3A 125V 6 3A 125V Not used R FU11 6 3A 125V 6 3A 125V 24V power t...

Page 391: ...15V power to the IH coil unit is not supplied SC689 occurs FU2 115 C No response FU3 115 C No response FU4 1A 250V 15V power to the IH coil unit is not supplied SC689 occurs For continued protection against risk of fire replace only with same type and rating of fuse Electrical Component Defects 133 7 ...

Page 392: ...7 Appendix Electrical Component Defects 134 7 ...

Page 393: ...I O Timeouts will never occur bit 4 SD Card Save Mode 0 Disable 1 Enable Enable Print jobs will be saved to an SD Card in the GW SD slot Card Save Function in System Maintenance Reference section of the Field Service Manual bit 5 DFU bit 6 DFU bit 7 RPCS PCL Printable area frame border 0 Disable 1 Enable Enable The machine prints all RPCS and PCL jobs with a border on the edges of the printable ar...

Page 394: ...pe configured If 5 0 is enabled this Bit Switch has no effect bit 3 PCL5e c PS PDL Auto Switching 0 Enable 1 Disable Disable The MFPs ability to change the PDL processor mid job Some host systems submit jobs that contain both PS and PCL5e c If Auto PDL switching is disabled these jobs will not be printed properly bit 4 DFU bit 5 DFU bit 6 DFU bit 7 DFU 1001 Bit Switch 8 Appendix SP Mode Tables 136...

Page 395: ...t 6 DFU bit 7 DFU 1001 Bit Switch 004 Bit Switch 4 DFU 1001 Bit Switch 005 Bit Switch 5 0 1 bit 0 Show Collate Type Staple Type and Punch Type buttons on the operation panel Disable Enable If enabled users will be able to configure a Collate Type Staple Type and Punch Type fromtheoperationpanel Theavailabletypeswilldependonthedeviceandconfigured options After enabling the function the settings wil...

Page 396: ...er of jobs that can be stored on the HDD via Job Type settings to 1000 The default is 100 bit 5 DFU bit 6 DFU bit 7 Method for determining the image rotation for the edge to bind on Disabled Enabled If enabled the image rotation will be performed as they were in the specifications of older models for the binding of pages of mixed orientation jobs The old models are below PCL Pre 04A models PS PDF ...

Page 397: ...ode bit 4 DFU bit 5 DFU bit 6 DFU bit 7 DFU 1003 Clear Setting 1003 001 Initialize System Initializes settings in the System menu of the user mode 1003 003 Delete Program DFU 1004 Print Summary 1004 001 Service Summary Prints the service summary sheet a summary of all the controller settings 1005 Display Version 1005 001 Printer Version Displays the version of the controller firmware 1007 Supply D...

Page 398: ...etting 1101 2 Tone Prev CTL 1101 3 Tone Current CTL 1102 ToneCtlSet CTL Sets the printing mode resolution for the printer gamma adjustment The asterisk shows which mode is set 00 1200x1200Photo 01 600x600Text 02 1200x1200Text 03 1200x600Text 04 600x600Photo 05 1200x600Photo 1103 PrnColorSheet 1103 001 ToneCtlSheet Prints the test page to check the color balance before and after the gamma adjustmen...

Page 399: ... 255 48 1 step 1104 023 Set Cyan 3 CTL 1104 043 Set Magenta 3 CTL 1104 063 Set Yellow 3 CTL 1104 004 Set Black 4 CTL 0 to 255 64 1 step 1104 024 Set Cyan 4 CTL 1104 044 Set Magenta 4 CTL 1104 064 Set Yellow 4 CTL 1104 005 Set Black 5 CTL 0 to 255 80 1 step 1104 025 Set Cyan 5 CTL 1104 045 Set Magenta 5 CTL 1104 065 Set Yellow 5 CTL 1104 006 Set Black 6 CTL 0 to 255 96 1 step 1104 026 Set Cyan 6 CT...

Page 400: ...p 1104 029 Set Cyan 9 CTL 1104 049 Set Magenta 9 CTL 1104 069 Set Yellow 9 CTL 1104 010 Set Black 10 CTL 0 to 255 160 1 step 1104 030 Set Cyan 10 CTL 1104 050 Set Magenta 10 CTL 1104 070 Set Yellow 10 CTL 1104 011 Set Black 11 CTL 0 to 255 176 1 step 1104 031 Set Cyan 11 CTL 1104 051 Set Magenta 11 CTL 1104 071 Set Yellow 11 CTL 1104 012 Set Black 12 CTL 0 to 255 192 1 step 1104 032 Set Cyan 12 CT...

Page 401: ... step 1104 035 Set Cyan 15 CTL 1104 055 Set Magenta 15 CTL 1104 075 Set Yellow 15 CTL 1105 ToneCtlSave Saves the print gamma adjusted with the Gamma Adj as the new Current Setting Before the machine stores the new current setting it moves the data stored as the current setting to the previous setting memory storage location 1106 Toner Limit Value Adjusts the maximum toner amount for image developm...

Page 402: ...8 001 Mode 1 Text DFU 1108 002 Mode 2 Text 1108 003 Mode 1 Image 1108 004 Mode 2 Image 1108 005 Mode 1 Line 1108 006 Mode 2 Line 1108 007 Mode 1 Paint 1108 008 Mode 2 Paint 8 Appendix SP Mode Tables 144 8 ...

Page 403: ... Leading Edge Registration Leading Edge Registration Adjustment Tray Location Paper Type Color Mode Paper Type Plain Thick 1or Thick 2 Adjusts the leading edge registration by changing the registration motor operation timing for each mode Engine Service Mode 145 8 ...

Page 404: ...Duplex Thick 1 ENG 016 Tray Thick 3 ENG 017 Tray Plain 1200 ENG 018 Tray Middle Thick 1200 ENG 019 Tray Thick 1 1200 ENG 020 By pass Plain 1200 ENG 021 By pass Middle Thick 1200 ENG 022 By pass Thick 1 1200 ENG 023 Duplex Plain 1200 ENG 024 Duplex Middle Thick 1200 ENG 025 Duplex Thick 1 1200 ENG 1002 Side to Side Reg Side to Side Registration Adjustment Adjusts the side to side registration by ch...

Page 405: ...feed timing 002 Paper Tray1 Plain ENG 9 to 5 2 1 mm step 003 Tray1 Middle Thick ENG 9 to 5 1 1 mm step 004 Paper Tray1 Thick1 ENG 9 to 5 2 1 mm step 007 Paper Tray2 3 4 5 LCT Plain ENG 008 Tray 2 3 4 5 LCT Middle Thick ENG 9 to 5 1 1 mm step 009 Paper Tray2 3 4 5 LCT Thick 1 ENG 9 to 5 2 1 mm step 012 By pass Plain ENG 9 to 5 0 1 mm step 013 By pass Middle Thick ENG 014 By pass Thick 1 ENG 9 to 5 ...

Page 406: ...Pass Size Detection Display 001 LG ENG 0 or 1 0 0 OFF 1 ON Enables or disables the automatic paper size detection function of the by pass tray This SP determines what paper size the machine detects if the detected size is less than 8 5 0 OFF Letter SEF 1 ON Legal SEF 1103 Fusing Idling Fusing Idling Adjustment 001 Extra Idling Time ENG 0 to 60 0 1 sec step Not used Specifies how long the extra idl...

Page 407: ...he pressure or heating roller reaches temperatures specified by the following SPs 001 Feed Pressure Temp Plain FC ENG 10 to 150 20 1 deg step 002 Feed Pressure Temp Plain FC PR ENG 003 Feed Pressure Temp Mid BW ENG 0 to 150 P2c 80 P2d 100 1 deg step 004 Feed Pressure Temp Mid FC ENG 005 Feed Pressure Temp Plain BW PR ENG 10 to 150 20 1 deg step 006 Feed Pressure Temp Curl M Humidity ENG 10 to 150 ...

Page 408: ... 020 Fusing Temp Plain Ready ENG 0 to 20 10 1 deg step 021 Fusing Temp Mid Speed Ready ENG 0 to 20 20 1 deg step 022 Fusing Temp Mid Speed Standby ENG 0 to 20 0 1 deg step 023 Feed Plain2 Ready Bw Offset ENG 0 to 100 100 1 deg step 024 Feed Plain2 Ready 2C Offset ENG 025 Feed Plain2 Ready 2C Offset P ENG 0 to 100 20 1 deg step 026 Feed Plain2 Ready 3C Offset ENG 027 Feed Plain2 Ready 3C Offset P E...

Page 409: ... heating roller offset temperature for the printing ready condition Ready temperature Target temperature specified in SP1 105 1 Temperature specified in this SP mode 007 Fusing Ready Temp H ENG 150 to 200 P2c 165 P2d 170 1 deg step Sets the heating roller offset temperature at the end of the heating roller This value is one of the thresholds to determine if the machine is at the heating roller tar...

Page 410: ...e pressure roller 030 Plain FC Simplex ENG 130 to 180 P2c 160 P2d 165 1 deg step 032 Plain FC Duplex ENG 034 Plain BW Simplex ENG 036 Plain BW Duplex ENG 038 Thin FC Simplex ENG 130 to 180 P2c 155 P2d 160 1 deg step 042 Thin BW Simplex ENG 046 Thick 1 FC Simplex ENG 140 to 190 175 1 deg step 048 Thick 1 FC Duplex ENG 050 Thick 1 BW Simplex ENG 052 Thick 1 BW Duplex ENG 054 Thick 2 FC Simplex ENG 1...

Page 411: ... 080 Special 3 BW Duplex ENG 083 Recovery Target Temp ENG 130 to 180 P2c 165 P2d 170 1 deg step Specifies the target temperature for the print mode without printing copying job after the machine s recovery 089 Thick 3 FC Simplex ENG 140 to 190 170 1 deg step 091 Thick 3 BW Simplex ENG 093 Envelop FC ENG 094 Envelop BW ENG 095 Middle Thick Middle Speed FC Simplex ENG 120 to 170 165 1 deg step 097 M...

Page 412: ... Plain1 FC Simplex ENG 120 to 170 135 1 deg step 130 F Plain1 BW Simplex ENG 132 F Plain2 FC Simplex ENG 120 to 170 140 1 deg step 134 F Plain2 BW Simplex ENG 136 F Middle Thick FC Simplex ENG 120 to 170 145 1 deg step 138 F Middle Thick BW Simplex ENG 140 F Thick1 FC Simplex ENG 120 to 170 150 1 deg step 141 F Thick1 BW Simplex ENG 142 Glossy Plain1 ENG 120 to 170 135 1 deg step 144 Glossy Plain2...

Page 413: ... 1108 Forced Ready Setting Japan use only 001 ON OFF ENG 0 or 1 0 1 0 OFF 1 ON 002 Target Voltage Ratio ENG 85 to 115 92 1 step 003 Measured Voltage Ratio ENG 70 to 120 100 1 step 005 Temp Threshold ENG 10 to 32 17 1 deg step 006 Auto Off Timer ENG 0 to 255 0 1 min step 007 Time ENG 7 to 60 P2c 14 0 P2d 24 0 0 1 sec step 008 10s Forced Ready ON OFF ENG 0 or 1 1 1 0 OFF 1 ON 009 10s Forced Ready Ti...

Page 414: ... 1 ENG Not used 0 to 700 0 1 msec step 003 Feed Pressure 2 ENG 004 Feed Pressure 3 ENG 005 SC Detection ENG DFU 0 or 1 1 1 0 OFF 1 ON 1112 Environmental Correction Fusing 001 Temp Threshold Low ENG 10 to 23 17 1 deg step Specifies the threshold temperature for low temperature condition 002 Temp Threshold High ENG 24 to 40 30 1 deg step Specifies the threshold temperature for high temperature condi...

Page 415: ...p 008 High Temp Correction a ENG 0 to 15 0 1 deg step 009 Low Temp Correction b ENG 0 to 15 10 1 deg step 010 Reference Temp Correction b ENG 0 to 15 0 1 deg step 011 High Temp Correction b ENG 0 to 15 0 1 deg step 1113 Stand by Time 001 Shift Time ENG 0 to 180 60 1 sec step Specifies the interval from the ready mode to the stand by mode If the machine does not do any printing job for the time spe...

Page 416: ...This idling prevents the heating roller overheating after job end 1118 Curl Temperature Correction 001 ON OFF ENG 0 or 1 0 1 0 OFF 1 ON Enables or disables the curl correction mode 002 Humidity 1 ENG 0 to 100 60 1 003 Humidity 2 ENG 0 to 100 80 1 1120 Continues Print Mode Switch 001 Paper Feed Condition ENG 0 or 2 0 1 Selects the paper feed timing 0 Productivity priority 2 Fusing quality priory 11...

Page 417: ...h ENG 0 to 1200 40 1 sec step 011 Offset Value a ENG 0 to 20 5 1 deg step 012 Offset Value b ENG 0 to 20 10 1 deg step 013 Offset Value c ENG 0 to 20 5 1 deg step 014 Offset Value d ENG 0 to 20 5 1 deg step 015 Offset Value e ENG 0 to 20 0 1 deg step 016 Offset Value f ENG 0 to 20 EU NA AA 1 deg step EU AA 0 NA 5 017 Offset Value g ENG 0 to 20 0 1 deg step 018 Offset Value h ENG 0 to 20 5 1 deg st...

Page 418: ...splay ENG 0 or 1 0 Enables or disables the fusing consecutive jam three times SC detection 0 No detection 1 Detection 1801 Motor Speed Adj FA 001 Registration Plain Low ENG 2 to 2 1 1 0 1 step 002 Registration Plain High ENG 2 to 2 0 1 0 1 step 003 Registration Middle Thick Low ENG 2 to 2 1 1 0 1 step 004 Registration Middle Thick Mid ENG 2 to 2 0 1 0 1 step 005 Registration Middle Thick High ENG ...

Page 419: ...G 023 Duplex CCW Thick1 Mid ENG 024 Reverse CW Normal High ENG 4 to 4 0 5 0 1 step 025 Reverse CW Middle Thick Mid ENG 4 to 4 0 0 1 step 026 Reverse CW Middle Thick High ENG 4 to 4 0 5 0 1 step 028 Reverse CW Thick1 Mid ENG 4 to 4 0 0 1 step 029 Reverse CCW Normal High ENG 030 Reverse CCW Middle Thick Mid ENG 031 Reverse CCW Middle Thick High ENG 033 Reverse CCW Thick1 Mid ENG 034 Feed Plain Low E...

Page 420: ...to 10 0 1 step step 064 MOpcDevMot Mid ENG 9 to 9 0 1 step step 065 MOpcDevMot Low ENG 14 to 14 0 1 step step 066 COpcDevMot High ENG 10 to 10 0 1 step step 067 COpcDevMot Mid ENG 9 to 9 0 1 step step 068 COpcDevMot Low ENG 14 to 14 0 1 step step 069 YOpcDevMot High ENG 10 to 10 0 1 step step 070 YOpcDevMot Mid ENG 9 to 9 0 1 step step 071 YOpcDevMot Low ENG 14 to 14 0 1 step step 072 Fusing High ...

Page 421: ...106 205mm s Y ENG 107 154mm s M ENG 14 to 14 0 1 step step 108 154mm s C ENG 109 154mm s Y ENG 110 77mm s M ENG 7 to 7 0 1 step step 111 77mm s C ENG 112 77mm s Y ENG 120 Long Regi Plain H ENG 2 to 2 0 1 0 1 step 121 Long Regi Plain L ENG 2 to 2 1 1 0 1 step 122 Long Regi MidTh H ENG 2 to 2 0 1 0 1 step 123 Long Regi MidTh M ENG 124 Long Regi MidTh L ENG 2 to 2 1 1 0 1 step 125 Long Regi Thck1 M E...

Page 422: ... Fuse Thck2 L ENG 137 Long Fuse Thck3 L ENG 1901 Recovery Temp Ope Time 004 ENG 0 to 60 10 1 sec step Not used 1902 Amplitude Control 001 Execute Execute the drum phase adjustment 002 Result ENG 0 to 3 0 1 Displays the result of the drum phase adjustment 0 Successfully done 2 Sampling failure 3 Insufficient detection number 003 Auto Execution ENG 0 or 1 1 Turns the automatic drum phase adjustment ...

Page 423: ...d Clutch OFF Thick ENG 10 to 10 0 1 mm step 014 Feed Clutch ON Thick ENG 015 ReFeed Stop Small ENG 1908 Paper Bank Feed Timing Adj DFU 010 Bridge Junction Gate Sol ON ENG 011 Bridge Junction Gate Sol OFF ENG 012 1 Bin Junction Gate Sol ON ENG 013 1 Bin Junction Gate Sol OFF ENG 015 Junction Gate SOL1 ON Plain ENG 016 Junction Gate SOL1 ON Thick ENG 017 Junction Gate SOL1 OFF Plain ENG 018 Junction...

Page 424: ... 021 TH Paper Ready L ENG 022 Thick Paper Ready L ENG 023 Plain FC stb Rcv ENG 024 Mthick FC stb Rcv ENG 025 Thick FC stb Rcv ENG 1915 After Ready Setting 011 Offset Plain Ready ENG 0 to 50 P2c 0 P2d 0 1 deg step 012 Offset Plain Standby ENG 0 to 50 0 1 deg step 013 Offset Middle Thick Ready ENG 0 to 50 20 1 deg step 014 Offset Middle Thick Standby ENG 0 to 50 0 1 deg step 015 Offset Thick Ready E...

Page 425: ...1 1 0 OFF 1 ON 2 M Thick ON 3 Plain ON 032 D1 Plain BW Offset ENG 0 to 100 25 1 deg step 033 D2 Plain BW Offset ENG 0 to 100 27 1 deg step 034 D3 Plain BW Offset ENG 0 to 100 30 1 deg step 035 D1 Plain FC Offset ENG 0 to 100 20 1 deg step 036 D2 Plain FC Offset ENG 0 to 100 22 1 deg step 037 D3 Plain FC Offset ENG 0 to 100 25 1 deg step 038 D1 Middle Thick BW Offset ENG 0 to 100 30 1 deg step 039 ...

Page 426: ... D3 Plain FC CPM ENG 20 to 40 P2c 25 1 cpm step 20 to 50 P2d 35 1 cpm step 050 D1 Middle Thick BW CPM ENG 20 to 40 P2c 35 1 cpm step 20 to 50 P2d 45 1 cpm step 051 D2 Middle Thick BW CPM ENG 20 to 40 P2c 30 1 cpm step 20 to 50 P2d 40 1 cpm step 052 D3 Middle Thick BW CPM ENG 20 to 40 P2c 25 1 cpm step 20 to 50 P2d 35 1 cpm step 053 D1 Middle Thick FC CPM ENG 20 to 40 P2c 35 1 cpm step 20 to 50 P2d...

Page 427: ... Paper Width1 CPM ENG 10 to 40 P2c 20 5 cpm step 10 to 50 P2d 20 5 cpm step 070 D1 Paper Width2 CPM ENG 10 to 40 P2c 35 5 cpm step 10 to 50 P2d 45 5 cpm step 071 D2 Paper Width2 CPM ENG 10 to 40 P2c 20 5 cpm step 10 to 50 P2d 20 5 cpm step 072 D1 Paper Width3 CPM ENG 10 to 40 P2c 35 5 cpm step 10 to 50 P2d 45 5 cpm step 073 D2 Paper Width3 CPM ENG 10 to 40 P2c 20 5 cpm step 10 to 50 P2d 20 5 cpm s...

Page 428: ... to 1000 500 10 sheets step Specifies the limit sheets of outputs for initializing the home position of the ferrite roller When the outputs are more than 500 sheets of paper the machine starts to find the home position of the ferrite roller 1950 Fan Cooling Time Set Not used Adjust the rotation time for each fan motor after a job end 002 Fusing Exit Fan ENG 0 to 60 0 1 sec step 006 Main Suction Fa...

Page 429: ...s does not effect while process control mode SP3 041 1 Default ON is activated When deactivating process control mode with SP3 041 1 the values in these SP modes are used for printing 001 Plain Bk ENG 0 to 1000 690 10 V step 002 Plain M ENG 003 Plain C ENG 004 Plain Y ENG 005 Thick 1 Bk ENG 006 Thick 1 M ENG 007 Thick 1 C ENG 008 Thick 1 Y ENG 009 Thick 2 FINE Bk ENG 010 Thick 2 FINE M ENG 011 Thi...

Page 430: ... 011 xxx These SPs are activated only when SP2 012 1 is set to 1 manual control 001 Plain Bk ENG 0 to 3 2 1 0 01 KV step 002 Plain M ENG 003 Plain C ENG 004 Plain Y ENG 005 Thick 1 Bk ENG 006 Thick 1 M ENG 007 Thick 1 C ENG 008 Thick 1 Y ENG 009 Thick 2 FINE Bk ENG 010 Thick 2 FINE M ENG 011 Thick 2 FINE C ENG 012 Thick 2 FINE Y ENG 2007 Charge AC Current LL Charge Roller AC Current Adjustment for...

Page 431: ...get M ENG 003 Environmental Target C ENG 004 Environmental Target Y ENG 2009 Charge AC Current MM Charge Roller AC Current Adjustment for MM Color Displays sets the AC current target of the charge roller for MM environment Middle temperature and Middle humidity DFU 001 Environmental Target Bk ENG 0 to 3 P2c 1 56 P2d 1 76 0 01 mA step 002 Environmental Target M ENG 003 Environmental Target C ENG 00...

Page 432: ...3 P2c 1 66 P2d 1 85 0 01 mA step 002 Environmental Target M ENG 003 Environmental Target C ENG 004 Environmental Target Y ENG 2012 Charge Output Control 001 AC Voltage ENG Selects the AC voltage control type 0 or 1 0 1 step 0 Process control 1 Manual control AC voltages are decided with SP2006 2013 Environmental Correction PCU 001 Current Environmental Display ENG Displays the environmental condit...

Page 433: ...3 ENG Changes the humidity threshold between MH and HH 0 to 100 24 0 0 01 g m3 step 007 Current Temp Display ENG Displays the current temperature 0 to 100 0 1 deg step 008 Current Relative Humidity Display ENG Displays the current relative humidity 0 to 100 0 1 RH step 009 Current Absolute Humidity Display ENG Displays the absolute humidity 0 to 100 0 0 01 g m3 step 010 Previous Environmental Disp...

Page 434: ... Humidity ENG 0 to 99 50 1 RH step 006 Absolute Humidity ENG 0 to 99 12 1 g m3 step 007 Temp Threshold M ENG 0 to 99 10 1 deg step 008 RH Threshold M ENG 0 to 99 50 1 RH step 009 AH Threshold M ENG 0 to 99 6 1 g m3 step 010 Temp Threshold S ENG 0 to 20 1 0 1 deg step 011 RH Threshold S ENG 0 to 50 5 1 RH step 012 AH Threshold S ENG 0 to 20 1 0 1 g m3 step 013 Non use Time ENG 0 to 1440 360 10 min ...

Page 435: ...sing unit For details see Laser Optics Housing Unit in the Replacement and Adjustment section The value should be provided with the new laser optics housing unit 001 Main Dot Bk ENG 512 to 511 0 1 dot step 002 Main Dot M ENG 003 Main Dot C ENG 004 Main Dot Y ENG 005 Sub Line Bk ENG 16384 to 16383 0 1 line step 006 Sub Line M ENG 007 Sub Line C ENG 008 Sub Line Y ENG 2102 Magnification Adjustment D...

Page 436: ...eed C ENG 010 Main Mag High Speed Y ENG 011 Main Mag Medium Speed Y ENG 012 Main Mag Low Speed Y ENG 013 Offset Mag Bk1 2 ENG 256 to 255 0 1 sub dot step 014 Offset Mag M1 2 ENG 015 Offset Mag C1 2 ENG 016 Offset Mag Y1 2 ENG 2103 Erase Margin Adjustment Area Paper Size Adjusts the erase margin by deleting image data at the margins 001 Lead Edge Width ENG 0 to 9 9 4 2 0 1 mm step 002 Trail Edge Wi...

Page 437: ... 1 0 1 mm step 012 Duplex Trail M Size Thick ENG 0 to 4 0 8 0 1 mm step 013 Duplex Trail S Size Thick ENG 0 to 4 0 6 0 1 mm step 014 Duplex Left Edge Thick ENG 0 to 1 5 0 3 0 1 mm step 015 Duplex Right Edge Thick ENG 2105 LD Power Adj Process Speed Color Adjusts the LD power of each color for each process speed Each LD power setting is decided by process control High Speed 205 P2c 230 P2d mm sec M...

Page 438: ...e Speed Y ENG 009 Low Speed Bk ENG 010 Low Speed M ENG 011 Low Speed C ENG 012 Low Speed Y ENG 2106 Polygon Rotation Time Adjusts the time of the polygon motor rotation DFU 001 Warming Up ENG 0 to 60 10 1 sec step 002 Job End ENG 2107 Image Parameter DFU 001 Image Gamma Flag ENG 0 or 1 1 1 step 002 Shading Correction Flag ENG 0 or 1 1 1 step 2109 Test Pattern Generates the test pattern using COPY ...

Page 439: ...test pattern 1 to 4 1 1 step 1 All colors 2 Magenta 3 Yellow 4 Cyan 006 Density Bk Specifies the color density for the test pattern 0 to 15 15 1 step 0 Lightest density 15 Darkest density 007 Density M 008 Density C 009 Density Y 2111 Forced Line Position Adj 001 Mode a Executes the fine line position adjustment twice If this SP is not completed NG is displayed do SP2111 003 first and then try thi...

Page 440: ...se M ENG 50 to 50 0 1 pulse step 002 Pulse C ENG 003 Pulse Y ENG 2118 Skew Adjustment 001 Execute M ENG Changes the current skew adjustment values to the values specified with SP2117 These SPs must be used when a new laser optics housingunitisinstalledorwhenSC285occurs For details see Laser Optics Housing Unit in the Replacement and Adjustment section 002 Execute C ENG 003 Execute Y ENG 2119 Skew ...

Page 441: ... Bk ENG 0 to 1024 0 1 step 002 M ENG 003 C ENG 004 Y ENG 005 Front ENG 006 Center ENG 007 Rear ENG 2141 ID Sensor Check Result Ave DFU Displays the average result values of the ID sensor check Bk M C Y ID sensors for the process control Front Center Rear ID sensors for the automatic line position adjustment 001 Bk ENG 0 to 5 5 0 0 01V step 002 M ENG 003 C ENG 004 Y ENG 005 Front ENG 006 Center ENG...

Page 442: ...k Result DFU Displays the minimum result values of the ID sensor check Bk M C Y ID sensors for the process control Front Center Rear ID sensors for the automatic line position adjustment 001 Minimum Bk ENG 0 to 5 5 0 0 01V step 002 Minimum M ENG 003 Minimum C ENG 004 Minimum Y ENG 005 Minimum Front ENG 006 Minimum Center ENG 007 Minimum Rear ENG 2144 ID Sensor Check Result DFU Displays the maximum...

Page 443: ...um 2 M ENG 003 Minimum 2 C ENG 004 Minimum 2 Y ENG 005 Minimum 2 Front ENG 006 Minimum 2 Center ENG 007 Minimum 2 Rear ENG 2150 Area Mag Correction LD Pulse Area Correction Color Area FA Adjusts the magnification for each area The main scan 297 mm is divided into 8 areas Area 1 is at the front side of the machine left side of the image and area 8 is at the rear side of the machine right side of th...

Page 444: ... used 037 Area10 Bk ENG 038 Area11 Bk ENG 039 Area12 Bk ENG 040 Area0 Bk ENG Not used 041 Area1 Bk ENG Adjusts the area magnification for LD 1 256 to 255 0 1 sub dot step 042 Area2 Bk ENG 043 Area3 Bk ENG 044 Area4 Bk ENG 045 Area5 Bk ENG 046 Area6 Bk ENG 047 Area7 Bk ENG 048 Area8 Bk ENG 049 Area9 Bk ENG Not used 050 Area10 Bk ENG 051 Area11 Bk ENG 052 Area12 Bk ENG 079 Area0 M ENG Not used 8 App...

Page 445: ...M ENG 088 Area9 M ENG Not used 089 Area10 M ENG 090 Area11 M ENG 091 Area12 M ENG 092 Area0 Bk ENG Not used 093 Area1 Bk ENG Adjusts the area magnification for LD 1 256 to 255 0 1 sub dot step 094 Area2 Bk ENG 095 Area3 Bk ENG 096 Area4 Bk ENG 097 Area5 Bk ENG 098 Area6 Bk ENG 099 Area7 Bk ENG 100 Area8 Bk ENG 101 Area9 Bk ENG Not used 102 Area10 Bk ENG 103 Area11 Bk ENG 104 Area12 Bk ENG Engine S...

Page 446: ...a8 C ENG 140 Area9 C ENG Not used 141 Area10 C ENG 142 Area11 C ENG 143 Area12 C ENG 144 Area0 C ENG Not used 145 Area1 C ENG Adjusts the area magnification for LD 1 256 to 255 0 1 sub dot step 146 Area2 C ENG 147 Area3 C ENG 148 Area4 C ENG 149 Area5 C ENG 150 Area6 C ENG 151 Area7 C ENG 152 Area8 C ENG 153 Area9 C ENG Not used 154 Area10 C ENG 155 Area11 C ENG 156 Area12 C ENG 8 Appendix SP Mode...

Page 447: ...Area8 Y ENG 192 Area9 Y ENG Not used 193 Area10 Y ENG 194 Area11 Y ENG 195 Area12 Y ENG 196 Area0 Y ENG Not used 197 Area1 Y ENG Adjusts the area magnification for LD 1 256 to 255 0 1 sub dot step 198 Area2 Y ENG 199 Area3 Y ENG 200 Area4 Y ENG 201 Area5 Y ENG 202 Area6 Y ENG 203 Area7 Y ENG 204 Area8 Y ENG 205 Area9 Y ENG Not used 206 Area10 Y ENG 207 Area11 Y ENG 208 Area12 Y ENG Engine Service ...

Page 448: ...e right side of the image and area 14 is at the rear side of the machine left side of the image 001 Area 0 Bk ENG This is for the synchronizing detection board 50 to 150 100 1 step 002 Area 1 Bk ENG 003 Area 2 Bk ENG 004 Area 3 Bk ENG 005 Area 4 Bk ENG 006 Area 5 Bk ENG 007 Area 6 Bk ENG 008 Area 7 Bk ENG 009 Area 8 Bk ENG 010 Area 9 Bk ENG 011 Area 10 Bk ENG 012 Area 11 Bk ENG 013 Area 12 Bk ENG ...

Page 449: ...NG 040 Area 7 M ENG 041 Area 8 M ENG 042 Area 9 M ENG 043 Area 10 M ENG 044 Area 11 M ENG 045 Area 12 M ENG 046 Area 13 M ENG 047 Area 14 M ENG 048 Area 15 M ENG This is out of the image area 50 to 150 100 1 step 065 Area 0 C ENG This is for the synchronizing detection board 50 to 150 100 1 step Engine Service Mode 191 8 ...

Page 450: ...072 Area 7 C ENG 073 Area 8 C ENG 074 Area 9 C ENG 075 Area 10 C ENG 076 Area 11 C ENG 077 Area 12 C ENG 078 Area 13 C ENG 079 Area 14 C ENG 080 Area 15 C ENG This is out of the image area 50 to 150 100 1 step 097 Area 0 Y ENG This is for the synchronizing detection board 50 to 150 100 1 step 8 Appendix SP Mode Tables 192 8 ...

Page 451: ... Y ENG 108 Area 11 Y ENG 109 Area 12 Y ENG 110 Area 13 Y ENG 111 Area 14 Y ENG 112 Area 15 Y ENG This is out of the image area 2160 Vertical Line Width DFU Adjusts the width of the vertical line 001 600dpi Bk ENG 10 to 15 15 1 step 002 600dpi Ma ENG 003 600dpi Cy ENG 004 600dpi Ye ENG 005 1200dpi Bk ENG 006 1200dpi Ma ENG 007 1200dpi Cy ENG 008 1200dpi Ye ENG Engine Service Mode 193 8 ...

Page 452: ...the sub scan direction M Cor Dot indicates the dot correction value in the main scan direction M Cor Subdot indicates the sub dot correction value in the main scan direction Bk Black M Magenta C Cyan Y Yellow 001 Paper Int Mag Subdot Bk ENG 32768 to 32767 0 1 pulse step 002 Mag Cor Subdot Bk ENG 32768 to 32767 0 1 pulse step 003 Skew M ENG 5000 to 5000 0 0 001 um step 004 Bent M ENG 005 M Scan Err...

Page 453: ... 5000 to 5000 0 0 001 um step 024 M Scan Erro Center C ENG 025 M Scan Erro Right C ENG 026 S Scan Erro Left C ENG 027 S Scan Erro Center C ENG 028 S Scan Erro Right C ENG 029 M Cor Dot C ENG 512 to 511 0 1 dot step 030 M Cor Subdot C ENG 15 to 15 0 1 pulse step 031 Paper Int Mag Subdot C ENG 32768 to 32767 0 1 pulse step 032 Mag Cor Subdot C ENG 033 M Left Mag Subdot C ENG 034 M Right Mag Subdot C...

Page 454: ...tep 049 Paper Int Mag Subdot Y ENG 32768 to 32767 0 1 pulse step 050 Mag Cor Subdot Y ENG 051 M Left Mag Subdot Y ENG 052 M Right Mag Subdot Y ENG 053 S Cor 600 Line Y ENG 16384 to 16383 0 1 line step 054 S Cor 600 Sub Y ENG 1 to 1 0 0 001 line step 055 S Cor 1200 Line Y ENG 16384 to 16383 0 1 line step 056 S Cor 1200 Sub Y ENG 1 to 1 0 0 001 line step 2182 Line Position Adj Offset Color M Scan Ma...

Page 455: ... 512 to 511 0 1 dot step 009 M Scan Low Subdot M ENG 15 to 15 0 1 pulse step 010 M Scan High Dot C ENG 512 to 511 0 1 dot step 011 M Scan High Subdot C ENG 15 to 15 0 1 pulse step 012 M Scan Medium Dot C ENG 512 to 511 0 1 dot step 013 M Scan Medium Subdot C ENG 15 to 15 0 1 pulse step 014 M Scan Low Dot C ENG 512 to 511 0 1 dot step 015 M Scan Low Subdot C ENG 15 to 15 0 1 pulse step 016 M Scan H...

Page 456: ...n Medium Line C ENG 16384 to 16383 0 1 line step 031 S Scan Medium Subline C ENG 1 to 1 0 0 001 line 032 S Scan Low Line C ENG 16384 to 16383 0 1 line step 033 S Scan Low Subline C ENG Not used 034 S Scan High Line Y ENG 16384 to 16383 0 1 line step 035 S Scan High Subline Y ENG 1 to 1 0 0 001 line 036 S Scan Medium Line Y ENG 16384 to 16383 0 1 line step 037 S Scan Medium Subline Y ENG 1 to 1 0 0...

Page 457: ...get value for the main scan length detection 002 Execute M 003 Execute C 004 Execute Y 2185 Main Scan Length Detection Disp Displays adjusts the target value for the main scan magnification correction of the line position adjustment After replacing the laser optics housing unit input the standard value for Bk provided with the new unit For details see Laser Optics Housing Unit in the Replacement A...

Page 458: ... Position Adj 001 Paper Int Mag Subdot Bk ENG DFU 0 or 1 1 1 step 002 Paper Int Mag Subdot M ENG 003 Paper Int Mag Subdot C ENG 004 Paper Int Mag Subdot Y ENG 005 M Scan Mag Subdot M ENG DFU 0 or 1 1 1 step 0 Disable correction 1 Enable correction 006 M Scan Mag Subdot C ENG 007 M Scan Mag Subdot Y ENG 008 Area Mag Subdot M ENG DFU 0 or 1 1 1 step 009 Area Mag Subdot C ENG 010 Area Mag Subdot Y EN...

Page 459: ...b0 ENG 131071 to 131071 84 1 bit step 009 ch 0 Filter Rear b1 ENG 131071 to 131071 168 1 bit step 010 ch 0 Filter Rear b2 ENG 131071 to 131071 84 1 bit step 011 ch 1 Filter Front a1 ENG 131071 to 131071 125869 1 bit step 012 ch 1 Filter Front a2 ENG 131071 to 131071 60488 1 bit step 013 ch 1 Filter Front b0 ENG 131071 to 131071 39 1 bit step 014 ch 1 Filter Front b1 ENG 131071 to 131071 77 1 bit s...

Page 460: ...ch 2 Filter Rear b1 ENG 131071 to 131071 168 1 bit step 030 ch 2 Filter Rear b2 ENG 131071 to 131071 84 1 bit step 031 Q Format Selection ENG 0 to 3 3 1 step 2192 MUSIC Threshold Setting Line Position Adjustment Threshold Setting DFU ch 0 ID sensor at rear ch 1 ID sensor at center ch 2 ID sensor at front 001 ch 0 1st ENG 0 5 to 3 1 2 0 1 V step 002 ch 0 2nd ENG 003 ch 0 3rd ENG 004 ch 0 4th ENG 00...

Page 461: ...ing mode in stand by mode The line position adjustment is done when the number of outputs in BW printing mode reaches the value specified with this SP and the condition of SP2 193 008 or SP2 193 009 is satisfied 007 Page Stand By FC ENG 0 to 999 100 1 page step Adjusts the threshold of the line position adjustment for FC printing mode in stand by mode The line position adjustment is done when the ...

Page 462: ...ions 013 Page Power ON BW FC ENG 0 to 999 200 1 page step Adjusts the threshold of the line position adjustment for BW and FC printing mode at power on The line position adjustment is done when the number of outputs in BW and color printing mode reaches the value specified with this SP and the condition of SP2 193 008 or SP2 193 009 is satisfied 2194 MUSIC Execution Result Line Position Adjustment...

Page 463: ...0 to 40 20 10ms step 002 TM Sensor Position ENG 50 to 500 105 5 0 1mm step 2198 Music A D Interval ADC Trigger Counter 001 ADC Trigger Counter ENG 7 5 to 20 10 0 1 μs step 2199 Music Error Time Setting DFU 001 Error Detection Counter ENG 0 5 to 3 2 5 0 1 sec step 2221 LD Power LD Power Control Adjusts the fixed LD power for each line speed and color These SPs are activated only when SP3 041 002 is...

Page 464: ...G 012 Thick 2 FINE Y ENG 2229 Development DC Vias Development DC Bias Adjustment Adjusts the development bias Developmentbiasisautomaticallyadjustedduringprocesscontrol therefore adjustingthese settings has no effect while Process Control SP3 041 001 Default ON is activated After deactivating Process Control with SP3 041 001 the values in these SP modes are used for printing Plain 205 P2c 230 P2d ...

Page 465: ... ENG 012 Thick 2 Y ENG 013 Fine Bk ENG 014 Fine M ENG 015 Fine C ENG 016 Fine Y ENG 2241 Temperature Humidity Display Displays the environment temperature and humidity 001 Temperature 1280 to 1270 0 1deg step 002 Relative Humidity 0 to 1000 0 1 RH step 003 Absolute Humidity 0 to 100 0 01 g m3 step 2302 Environmental Correction Transfer Environmental Correction Image Transfer Belt Unit Engine Servi...

Page 466: ...100 8 0 01 g m3 step 005 Absolute Humidity Threshold 3 ENG Adjusts the threshold value between MM and MH 0 to 100 16 0 01 g m3 step 006 Absolute Humidity Threshold 4 ENG Adjusts the threshold value between MH and HH 0 to 100 24 0 01 g m3 step 007 Temp Threshold ENG 5 to 30 5 1 deg step 2308 Paper Size Correction Adjusts the threshold value for the paper size correction 001 Threshold 1 ENG 0 to 350...

Page 467: ... ENG 0 to 2100 500 100 V step Adjusts the positive voltage of the paper transfer roller for cleaning the paper transfer roller 002 Negative ENG 10 to 400 300 10 step Adjusts the negative current of the paper transfer roller for cleaning the paper transfer roller 003 Positive ENG 0 to 2100 2000 100 V step Adjusts the negative current limit of the paper transfer roller for cleaning the paper transfe...

Page 468: ...rent for the image transfer belt for Cyan in full color mode for plain paper 004 ITB unit Plain Y ENG 0 to 80 P2c 38 P2d 42 1 μA Adjusts the current for the image transfer belt for Yellow in full color mode for plain paper 005 ITB unit Thick 1 Bk ENG 0 to 80 22 1 μA Adjusts the current for the image transfer belt for Black in full color mode for thick 1 paper 006 ITB unit Thick 1 M ENG 0 to 80 22 ...

Page 469: ...de for Thick 2 and fine 2360 Common BW Environment Correction 001 ITB unit Plain ENG 1 to 60 1 1 step 002 ITB unit Thick 1 ENG 003 ITB unit Thick 2 ENG 004 ITB unit Plain Bk ENG 1 to 60 13 1 step 005 ITB unit Plain M ENG 1 to 60 2 1 step 006 ITB unit Plain C ENG 007 ITB unit Plain Y ENG 008 ITB unit Thick 1 Bk ENG 1 to 60 31 1 step 009 ITB unit Thick 1 M ENG 1 to 60 2 1 step 010 ITB unit Thick 1 C...

Page 470: ...30 P2d mm sec 1200 77 mm sec 001 Paper Transfer Plain 1st Side ENG 0 to 250 P2c 30 P2d 34 1 μA step 002 Paper Transfer Plain 2nd Side ENG 003 Paper Transfer 1200 1st Side ENG 0 to 250 7 1 μA step 004 Paper Transfer 1200 2nd side ENG 0 to 250 12 1 μA step 2407 Plain Bias FC Adjusts the current for the paper transfer roller for plain paper in full color mode Plain 205 P2c 230 P2d mm sec 1200 77 mm s...

Page 471: ... mm S2 size 275 mm Paper width 006 Paper Transfer Plain 2nd Side S2 ENG 100 to 600 120 5 step 297 mm S2 size 275 mm Paper width 007 Paper Transfer 1200 1st Side S2 ENG 100 to 600 120 5 step 297 mm S2 size 275 mm Paper width 008 Paper Transfer 2nd side 1200 S2 ENG 100 to 600 150 5 step 009 Paper Transfer Plain 1st Side S3 ENG 100 to 600 110 5 step 275 mm S3 size 210 mm Paper width 010 Paper Transfe...

Page 472: ...G 100 to 600 300 5 step 148 mm S5 size Paper width 020 Paper Transfer 2nd side 1200 S5 ENG 100 to 600 400 5 step 2421 Plain Leading Edge Correction Plain Paper Leading Edge Correction Adjusts the correction to the paper transfer roller current at the paper leading edge in each mode SP2403 and SP2407 are multiplied by these SP values Plain 205 P2c 230 P2d mm sec 1200 77 mm sec The paper leading edg...

Page 473: ...Plain Switch Timing Lead Edge Adjusts the bias voltage switch timing of the paper transfer roller discharge plate at the paper leading edge between the erase margin area and the image area Plain 205 P2c 230 P2d mm sec 1200 77 mm sec 001 Paper Transfer Plain 1st Side ENG 0 to 50 0 2 mm step 002 Paper Transfer Plain 2nd Side ENG 003 Paper Transfer Plain 1st Side ENG 004 Paper Transfer 1200 2nd side ...

Page 474: ... 1st Side ENG 0 to 400 100 5 step 002 Paper Transfer Plain 2nd Side ENG 003 Paper Transfer Plain 1st Side ENG 004 Paper Transfer 1200 2nd side ENG 005 Separation DC Plain 1st Page ENG 006 Separation DC Plain 2nd Page ENG 007 Separation DC Plain 1st Page ENG 008 Separation DC 1200 2nd side ENG 2424 Plain Switch Timing Trail Edge Adjusts the bias voltage switch timing of the paper transfer roller di...

Page 475: ... 2nd Page ENG 1 to 60 32 1 step 003 Paper Transfer BW 1st Side ENG 1 to 60 1 1 step 004 Paper Transfer BW 2nd Side ENG 1 to 60 11 1 step 005 Paper Transfer FC 1st Side ENG 1 to 60 39 1 step 006 Paper Transfer FC 2nd Side ENG 1 to 60 14 1 step 007 Separation DC Plain 1st Page ENG 1 to 60 26 1 step 008 Separation DC 1200 2nd side ENG 1 to 60 32 1 step 009 Paper Transfer 1200 BW 1st Side ENG 1 to 60 ...

Page 476: ...5 P2c 230 P2d mm sec 1200 77 mm sec 001 Paper Transfer Plain 1st Side ENG 0 to 250 P2c 40 P2d 45 1 μA step 003 Paper Transfer FINE 1st Side ENG 0 to 250 15 1 μA step 2461 Thin Paper Size Correction Adjusts the size correction coefficient for the paper transfer roller current for each paper size SP2453 and SP2457 are multiplied by these SP values Plain 205 P2c 230 P2d mm sec 001 Paper Transfer Plai...

Page 477: ... Transfer Plain 1st Side ENG 005 Separation DC Plain 1st Side ENG 2471 Adjusts the correction to the discharge plate current at the paper leading edge in each mode SP2451 is multiplied by these SP values The paper leading edge area can be adjusted with SP2472 007 Separation DC Plain 1st Side ENG 0 to 400 100 5 step 2472 Thin Switch Timing Lead Edge Adjusts the bias voltage switch timing of the pap...

Page 478: ...age switch timing of the paper transfer roller discharge plate at the paper trailing edge between the erase margin area and the image area Plain 205 P2c 230 P2d mm sec 1200 77 mm sec 001 Paper Transfer Plain 1st Side ENG 0 to 50 0 2 mm step 003 Paper Transfer Plain 1st Side ENG 005 Separation DC Plain 1st Side ENG 0 to 50 0 1 mm step 007 Separation DC Plain 1st Page ENG 2480 Thin Environment Corre...

Page 479: ...y Paper Size Correction 001 Paper Transfer Glossy 1st Side S1 ENG 100 to 600 100 5 step 005 Paper Transfer Glossy 1st Side S2 ENG 100 to 600 120 5 step 009 Paper Transfer Glossy 1st Side S3 ENG 100 to 600 140 5 step 013 Paper Transfer Glossy 1st Side S4 ENG 100 to 600 160 5 step 017 Paper Transfer Glossy 1st Side S5 ENG 100 to 600 180 5 step 2485 Glossy Leading Edge Correction 001 Paper Transfer G...

Page 480: ...ischarge plate for thick 1 paper Thick 1 154 mm sec 1200 77 mm sec 001 Separation DC Plain 1st Side ENG 0 to 4000 1000 10 V step 002 Separation DC TH1n 2nd Side ENG 003 Separation DC 1200 1st Side ENG 2502 Thick 1 Bias BW Adjusts the current for the paper transfer roller for thick 1 paper in black and white mode Thick 1 154 mm sec 1200 77 mm sec 001 Paper Transfer Thick 1 1st Side ENG 0 to 250 24 ...

Page 481: ...S1 ENG 003 Paper Transfer TH1 1st Side S1 ENG 100 to 600 100 5 step S1 size 297 mm Paper width 005 Paper Transfer Thick 1 1st Side S2 ENG 100 to 600 105 5 step 297 mm S2 size 275 mm Paper width 006 Paper Transfer Thick 1 2nd Side S2 ENG 100 to 600 130 5 step 297 mm S2 size 275 mm Paper width 007 Paper Transfer TH1 1st Side S2 ENG 100 to 600 120 5 step 297 mm S2 size 275 mm Paper width 009 Paper Tr...

Page 482: ...5 ENG 100 to 600 180 5 step 148 mm S5 size Paper width 2521 Thick 1 Leading Edge Correction Thick 1 Paper Leading Edge Correction Adjusts the correction to the paper transfer roller current at the paper leading edge in each mode SP2502 and SP2507 are multiplied by these SP values Thick 1 154 mm sec 1200 77 mm sec The paper leading edge area can be adjusted with SP2522 001 Paper Transfer Thick 1 1s...

Page 483: ... the correction coefficient to the paper transfer roller current for the paper trailing edge in each mode SP2502 and SP2507 are multiplied by these SP values Thick 1 154 mm sec 1200 77 mm sec The paper trailing edge area can be adjusted with SP2524 001 Paper Transfer Thick 1 1st Side ENG 0 to 400 100 5 step 002 Paper Transfer Thick 1 2nd Side ENG 003 Paper Transfer Thick 1 1st Side ENG 005 Paper T...

Page 484: ...11 1 step 004 Paper Transfer Plain BW 2nd Side ENG 005 Paper Transfer Plain FC 1st Side ENG 1 to 60 1 1 step 006 Paper Transfer Plain FC 2nd Side ENG 1 to 60 11 1 step 007 Paper Transfer Thick1 1st Side ENG 1 to 60 22 1 step 009 Paper Transfer 1200 BW 1st Side ENG 1 to 60 11 1 step 011 Paper Transfer 1200 FC 1st Side ENG 1 to 60 1 1 step 2551 Thick 2 Bias Adjusts the DC voltage of the discharge pl...

Page 485: ...these SP values 001 PTR 1st S1 ENG 100 to 600 100 5 step S1 size 297 mm Paper width 002 PTR 2nd S1 ENG 003 PTR 1st S2 ENG 100 to 600 105 5 step 297 mm S2 size 275 mm Paper width 004 PTR 2nd S2 ENG 100 to 600 160 5 step 297 mm S2 size 275 mm Paper width 005 PTR 1st S3 ENG 100 to 600 110 5 step 275 mm S3 size 210 mm Paper width 006 PTR 2nd S3 ENG 100 to 600 260 5 step 275 mm S3 size 210 mm Paper wid...

Page 486: ...1 PTR 1st ENG 0 to 400 100 5 step 002 PTR 2nd ENG 2571 Adjusts the correction to the discharge plate current at the paper leading edge in each mode SP2551 is multiplied by these SP values The paper leading edge area can be adjusted with SP2572 003 Sep DC 1st ENG 0 to 400 100 5 step 004 Sep DC 2nd ENG 2572 TH 2 L Edge Timing Adjusts the bias voltage switch timing of the paper transfer roller discha...

Page 487: ... Timing Adjusts the bias voltage switch timing of the paper transfer roller discharge plate at the paper trailing edge between the erase margin area and the image area 001 Paper Transfer 1st Side ENG 0 to 50 0 2 mm step 002 Paper Transfer 2nd Side ENG 003 Separation DC 1st Page ENG 004 Separation DC 2nd Page ENG 2580 Thick 2 Env Cor 001 Sep DC 1st ENG 1 to 60 22 1 step 002 Sep DC 2nd ENG 003 PTR B...

Page 488: ...ied by these SP values 001 PTR S1 ENG 100 to 600 100 5 step S1 size 297 mm Paper width 002 PTR S2 ENG 100 to 600 140 5 step 297 mm S2 size 275 mm Paper width 003 PTR S3 ENG 100 to 600 200 5 step 275 mm S3 size 210 mm Paper width 004 PTR S4 ENG 100 to 600 260 5 step 210 mm S4 size 148 mm Paper width 005 PTR S5 ENG 100 to 600 330 5 step 148 mm S5 size Paper width 2621 OHP LE Cor OHP Leading Edge Cor...

Page 489: ...or OHP Trailing Edge Correction Adjusts the correction to the paper transfer roller current for the paper trailing edge in each mode SP2603 and SP2608 are multiplied by these SP values The paper trailing edge area can be adjusted with SP2624 001 PTR ENG 0 to 400 100 5 step 002 Sep DC ENG 2624 OHP T Edge Timing Adjusts the bias voltage switch timing of the paper transfer roller discharge plate at t...

Page 490: ... thick paper 3 in full color mode 001 PTR 1st ENG 0 to 250 11 1 μA step 002 PTR 2nd ENG 0 to 250 15 1 μA step 2653 Thick3 P Size Cor Adjusts the size correction coefficient for the paper transfer roller current for each paper size SP2651 and SP2652 are multiplied by these SP values 001 PTR 1st S1 ENG 100 to 600 100 5 step S1 size 297 mm Paper width 002 PTR 1st S2 ENG 100 to 600 100 5 step 297 mm S...

Page 491: ...dth 2654 Thick 3 LE Cor Thick 3 Paper Leading Edge Correction Adjusts the correction to the paper transfer roller current at the paper leading edge in each mode SP2651 and SP2652 are multiplied by these SP values The paper leading edge area can be adjusted with SP2655 001 PTR 1st ENG 0 to 400 100 5 step 002 Sep DC 1st ENG 2654 Adjusts the correction to the discharge plate current at the paper lead...

Page 492: ...hese SP values The paper trailing edge area can be adjusted with SP2657 001 PTR 1st ENG 0 to 400 100 5 step 002 PTR r 2nd ENG 003 Sep DC 1st ENG 004 Sep DC 2st ENG 2657 Thick 3 TE Timing Adjusts the bias voltage switch timing of the paper transfer roller discharge plate at the paper trailing edge between the erase margin area and the image area 001 PTR 1st ENG 0 to 50 0 2 mm step 002 PTR 2nd ENG 0...

Page 493: ...10 V step 003 Sep DC FINE 1st ENG 0 to 4000 3000 10 V step 2671 Thick4 Bias BW Adjusts the DC voltage of the discharge plate for thick paper 4 in black and white mode 001 PTR 1st Side ENG 0 to 250 0 24 uA step 003 PTR FINE 1st ENG 0 to 250 0 12 uA step 2672 Thick4 Bias FC Adjusts the DC voltage of the discharge plate for thick paper 4 in full color mode 001 PTR 1st Side ENG 0 to 250 0 30 uA step 0...

Page 494: ...per width 019 PTR TH4 1st S5 ENG 100 to 600 180 5 step 148 mm S5 size Paper width 2674 Thick4 L Edge Cor Adjusts the correction to the paper transfer roller current at the paper leading edge in each mode SP2671 and SP2672 are multiplied by these SP values Plain 205 P2c 230 P2d mm sec 1200 77 mm sec The paper leading edge area can be adjusted with SP2675 001 PTR 1st Side ENG 0 to 400 100 5 step 003...

Page 495: ... values The paper trailing edge area can be adjusted with SP2675 001 PTR 1st ENG 0 to 400 100 5 step 003 PTR TH4 1st ENG 005 Sep DC TH4 1st ENG 007 Sep DC FINE 1st ENG 2677 Thick4 TE Timing Adjusts the bias voltage switch timing of the paper transfer roller discharge plate at the paper trailing edge between the erase margin area and the image area 001 PTR 1st ENG 0 to 50 0 1 mm step 003 PTR TH4 1s...

Page 496: ...e for thick paper 4 in black and white mode 001 PTR 1st Side ENG 0 to 250 12 1 uA step 2692 Thick5 Bias FC Adjusts the DC voltage of the discharge plate for thick paper 5 in full color mode 001 PTR 1st Side ENG 0 to 250 15 1 uA step 2693 Thick5 Size Cor Adjusts the size correction coefficient for the paper transfer roller current for each paper size SP2691 and SP2692 are multiplied by these SP val...

Page 497: ...rrent at the paper leading edge in each mode SP2690 is multiplied by these SP values The paper leading edge area can be adjusted with SP2675 002 SeparatDC 1stSide ENG 0 to 400 100 5 step 2695 Thick 5 LE Timing Adjusts the bias voltage switch timing of the paper transfer roller discharge plate at the paper leading edge between the erase margin area and the image area 001 PTR 1st ENG 0 to 30 0 1 mm ...

Page 498: ...ues 001 SeparatDC 1stSide ENG 1 to 60 22 1 step 003 PTR TH5 BW 1st ENG 1 to 60 11 1 step 005 PTR TH5 FC 1st ENG 1 to 60 1 1 step 2751 Special1 Bias Adjusts the DC voltage of the discharge plate for special paper 1 Plain 205 P2c 230 P2d mm sec Fine 77 mm sec 001 Separation DC Plain 1st ENG 0 to 4000 2000 10 V step 002 Separation DC Plain 2nd ENG 0 to 4000 3000 10 V step 003 Paper Transfer Thick 1 1...

Page 499: ... 205 P2c 230 P2d mm sec Fine 77 mm sec 001 PTR Plain 1st S1 ENG 100 to 600 100 5 step S1 size 297 mm Paper width 002 PTR Plain 2nd S1 ENG 005 PTR Plain 1st S2 ENG 100 to 600 120 5 step 297 mm S2 size 275 mm Paper width 006 PTR Plain 2nd S2 ENG 009 PTR Plain 1st S3 ENG 100 to 600 140 5 step 275 mm S3 size 210 mm Paper width 010 PTR Plain 2nd S3 ENG 013 PTR Plain 1st S4 ENG 100 to 600 160 5 step 210...

Page 500: ... the paper leading edge in each mode SP2751 is multiplied by these SP values The paper leading edge area can be adjusted with SP2772 005 Sep DC Plain 1st ENG 0 to 400 100 5 step 006 Sep DC Plain 2nd ENG 007 Sep DC Plain 1st ENG 0 to 400 100 5 step 2772 SP1 LE Timing Adjusts the bias voltage switch timing of the paper transfer roller discharge plate at the paper leading edge between the erase margi...

Page 501: ... 1st ENG 006 Sep DC Plain 2nd ENG 007 Sep DC Plain 1st ENG 2774 Sp1 TE Timing Adjusts the bias voltage switch timing of the paper transfer roller discharge plate at the paper trailing edge between the erase margin area and the image area Plain 205 P2c 230 P2d mm sec 1200 77 mm sec 001 PTR Plain 1st ENG 0 to 50 0 2 mm step 002 PTR Plain 2nd ENG 003 PTR 1200 1st ENG 005 Sep DC Plain 1st ENG 006 Sep ...

Page 502: ...000 10 V step 002 Sep DC Plain 2nd ENG 0 to 4000 3000 10 V step 003 Sep DC 1200 1st ENG 0 to 4000 2000 10 V step 2803 SP2 Bias BW Adjusts the current for the paper transfer roller for special paper 2 in black and white mode Plain 205 P2c 230 P2d mm sec 1200 77 mm sec 001 PTR Plain 1st ENG 0 to 250 P2c 30 P2d 34 1 μA step 002 PTR Plain 2nd ENG 003 PTR FINE 1st ENG 0 to 200 11 1 μA step 2807 Special...

Page 503: ... PTR Plain 2nd S1 ENG 005 PTR Plain 1st S2 ENG 100 to 600 120 5 step 297 mm S2 size 275 mm Paper width 006 PTR Plain 2nd S2 ENG 100 to 600 120 5 step 297 mm S2 size 275 mm Paper width 009 PTR Plain 1st S3 ENG 100 to 600 140 5 step 275 mm S3 size 210 mm Paper width 010 PTR Plain 2nd S3 ENG 100 to 600 140 5 step 275 mm S3 size 210 mm Paper width 013 PTR Plain 1st S4 ENG 100 to 600 160 5 step 210 mm ...

Page 504: ... Plain 2nd ENG 0 to 400 100 5 step 003 PTR PLain 1st ENG 0 to 400 100 5 step 2821 Adjusts the correction to the discharge plate current at the paper leading edge in each mode SP2801 is multiplied by these SP values The paper leading edge area can be adjusted with SP2822 005 Sep DC Plain 1st ENG 0 to 400 100 5 step 006 Sep DC Plain 2nd ENG 007 Sep DC Plain1st ENG 2822 Special 2 Switch Timing Lead E...

Page 505: ...are multiplied by these SP values Plain 205 P2c 230 P2d mm sec 1200 77 mm sec The paper trailing edge area can be adjusted with SP2824 001 PTR Plain 1st ENG 0 to 400 100 5 step 002 PTR Plain 2nd ENG 003 PTR Plain 1st ENG 005 Sep DC Plain 1st ENG 006 Sep DC Plain 2nd ENG 007 Sep DC Plain 1st ENG 2824 SP2 TE Timing Adjusts the bias voltage switch timing of the paper transfer roller discharge plate a...

Page 506: ... 004 PTR Plain BW 2nd ENG 1 to 60 11 1 step 005 PTR Plain FC 1st ENG 1 to 60 1 1 step 006 PTR Plain FC 2nd ENG 1 to 60 14 1 step 007 PTR Plain 1st ENG 1 to 60 26 1 step 009 PTR 1200 BW 1st ENG 1 to 60 11 1 step 011 PTR 1200 FC 1st ENG 1 to 60 1 1 step 2851 Special 3 Bias Adjusts the DC voltage of the discharge plate for special paper 3 Thick 1 154 mm sec 1200 77 mm sec 001 Sep DC TH 1 1st ENG 0 to...

Page 507: ... 1st ENG 0 to 250 P2c 40 P2d 45 1 μA step 002 PTR Plain 2nd ENG 0 to 250 P2c 45 P2d 50 1 μA step 003 PTR FINE 1st ENG 0 to 250 15 1 μA step 2861 Special 3 Paper Size Correction Adjusts the size correction coefficient for the paper transfer roller current for each paper size SP2852 and SP2857 are multiplied by these SP values Thick 1 154 mm sec 001 PTR Plain 1st S1 ENG 100 to 600 100 5 step S1 size...

Page 508: ...48 mm S5 size Paper width 2871 Special 3 LE Cor Special 3 Paper Leading Edge Correction Adjusts the correction to the paper transfer roller current at the paper leading edge in each mode SP2852 and SP2857 are multiplied by these SP values Thick 1 154 mm sec 1200 77 mm sec The paper leading edge area can be adjusted with SP2872 001 PTR Plain 1st S1 ENG 0 to 400 100 5 step 002 PTR Plain 2nd S1 ENG 0...

Page 509: ...1 1st ENG 005 Sep DC Plain 1st ENG 006 Sep DC Plain 2nd ENG 007 Separation DC 1200 1st Page ENG 2873 Special 3 TEdge Cor Special 3 Paper Trailing Edge Correction Adjusts the correction to the paper transfer roller current for the paper trailing edge in each mode SP2852 and SP2857 are multiplied by these SP values Thick 1 154 mm sec 1200 77 mm sec The paper trailing edge area can be adjusted with S...

Page 510: ...r Thick 1 154 mm sec 1200 77 mm sec 001 Sep DC Plain 1 1st ENG 1 to 60 26 1 step 002 Sep DC Plain 1 2nd ENG 1 to 60 32 1 step 003 PTR Thick 1 BW 1st ENG 1 to 60 11 1 step 004 PTR Thick 1 BW 2nd ENG 005 PTR Thick 1 FC 1st Side ENG 1 to 60 11 1 step 006 PTR Thick 1 FC 2nd ENG 007 Sep DC Plain 1st ENG 1 to 60 26 1 step 009 PTR 1200 BW 1st ENG 1 to 60 11 1 step 011 PTR 1200 FC 1st ENG 1 to 60 1 1 step...

Page 511: ...ransfer belt motor reverses from normal rotation after job end DFU Plain 205 P2c 230 P2d mm sec Thick 1 154 mm sec Thick 2 Fine 77 mm sec 003 Plain ENG 300 to 1500 500 10 msec step 004 Thick 1 ENG 005 Thick 2 FINE ENG 2904 ITB Ctl Time Adjusts the time for how long the image transfer belt motor reverses after job end DFU 003 All ENG 0 to 200 30 10 msec step 2906 Phase Angle DFU 001 Y Drum ENG 0 to...

Page 512: ...ge printouts in the full color mode If this SP is set to 0 the image transfer belt does not move away 001 Continuous Bk Pages ENG 0 to 10 0 1 sheet step 002 ON OFF 0 or 1 0 1 step 2908 Gain Adjust Gain Adjustment of Image Transfer Belt Motor DFU 001 230 mm sec ENG 0 or 1 0 1 step 0 High speed Low level 1 Low speed High level 002 205 mm sec ENG 0 or 1 1 1 step 0 High speed Low level 1 Low speed Hig...

Page 513: ...s 2920 ITB Motor Ctl 001 0 Encorder 1 FG ENG 0 or 1 0 1 step Selects the speed control mode for the ITB If SC443 occurs and machine does not recover change this setting to 1 002 SC443 Count ENG 0 to 3 0 1 step Displays the number of the ITB encodre error SC443 is displayed if this counter counts to 3 2930 PTRFB Threshold Paper Transfer Roller Feed back Threshold Adjustment Adjusts the threshold be...

Page 514: ...s the normal process control manually potential control Check the result with SP3 325 001 and 3 012 001 after executing this SP 002 Density Adjustment Executes the toner density adjustment manually 003 Pre ACC Executes the process control that is normally done before ACC The type of process control is selected with SP3 041 004 004 Full MUSIC Executes the process control that is normally done at th...

Page 515: ...ails 001 History Latest ENG 1111to99999999 99999999 1 step 002 Result Latest 1 ENG 003 Result Latest 2 ENG 004 Result Latest 3 ENG 005 Result Latest 4 ENG 006 Result Latest 5 ENG 007 Result Latest 6 ENG 008 Result Latest 7 ENG 009 Result Latest 8 ENG 010 Result Latest 9 ENG 3013 TD Sn Initial Set Developer Initialization Setting 001 Execution ALL Executes the developer initialization for each colo...

Page 516: ... Execute Forced Toner Supply Color 001 Execution ALL Executes the manual toner supply to the development unit 002 Execution COL 003 Execution Bk 004 Execution M 005 Execution C 006 Execution Y 3016 Forced Toner Supply Setting Forced Toner Supply Setting Color Specifies the manual toner supply time for each color 001 Supply Time Bk ENG 0 to 30 4 1 sec step 002 Supply Time M ENG 003 Supply Time C EN...

Page 517: ...gitation time for each color at the developer initialization DFU 001 Agitation Time Bk ENG 0 to 200 30 1 sec step 002 Agitation Time M ENG 003 Agitation Time C ENG 004 Agitation Time Y ENG 005 008 Sets the execution flag of the developer initialization for each color DFU 005 Execution Flag Bk ENG 0 or 1 0 1 step 0 Flag OFF 1 Flag ON This flag is cleared after executing TD sensor initialization 006...

Page 518: ... ENG 007 Execution Flag C ENG 008 Execution Flag Y ENG 3041 ProCon Type 001 Voltage Control ENG 0 or 1 1 1 step Alphanumeric 0 FIXED Use the fixed values for the charge DC bias and development DC bias set with SP2 005 and SP2 229 1 CONTROL Enables or disables potential control 002 LD Power Control ENG 0 or 1 1 1 step Alphanumeric 0 FIXED at the value in SP2221 xxx 1 CONTROL adjusted by process con...

Page 519: ...ly when the toner density is too low and toner is consumed only when the toner density is too dark 6 to 9 Disabled 003 Rept Numr Non use ENG 0 to 9 0 1 time step Specifies the maximum number of repeats of the toner density adjustment in stand by mode 0 Disabled 1 to 3 Repeat number 4 Repeat three times No consumption mode 5 Repeat three times Toner is supplied only when the toner density is too lo...

Page 520: ...009 K Toner Consumpt ENG 0 to 255 5 1 time step Specifiesthebeltmarkgeneratingtimeforcheckingtheblacktonerdensitywhentonerdensity is detected to be low at the toner density adjustment 010 M Toner Consumpt ENG 0 to 255 5 1 time step Specifies the belt mark generating time for checking the magenta toner density when toner density is detected to be low at the toner density adjustment 011 C Toner Cons...

Page 521: ...r ENG 0 to 15 15 1 step Adjusts the LD duty for the toner consumption mode at the toner density adjustment In toner consumption mode toner is discharged when the detected development gamma values SP3611 002 exceed the target values SP3611 006 by more than the specified thresholds SP3239 009 020 LD_DUTY C Toner ENG 0 to 15 15 1 step Adjusts the LD duty for the toner consumption mode at the toner de...

Page 522: ...etect 1 Not Detect 3101 Toner End Near End Displays the amount of each color toner DFU 001 Toner Replen Bk ENG 1 to 600 510 1 g step 002 Toner Replen M ENG 1 to 600 400 1 g step 003 Toner Replen C ENG 004 Toner Replen Y ENG 005 008 Displays the consumed amount of each color toner 005 Toner Consum Bk ENG 0 to 3000 0 0 001 g step 006 Toner Consum M ENG 007 Toner Consum C ENG 008 Toner Consum Y ENG 0...

Page 523: ...ar End Thresh C ENG 016 Near End Thresh Y ENG 017 020 DFU 017 Crt Error Threshold Bk ENG 50000 to 0 50000 1 g step 018 Crt Error Thresh M ENG 019 Crt Error Thresh C ENG 020 Crt Error Thresh Y ENG 021 Delta Vt Thresh ENG 0 to 5 0 5 0 01 V step This SP is the threshold for toner end Delta Vt Vt Vtref When both this SP and SP3 101 026 occur at same time toner end is determined 022 025 Displays the to...

Page 524: ...g step 033 Pixel Remain M ENG 034 Pixel Remain C ENG 035 Pixel Remain Y ENG 036 039 Adjusts the threshold of toner end for each color 036 End Threshold Bk ENG Not used 037 End Threshold M ENG 038 End Threshold C ENG 039 End Threshold Y ENG 040 043 Displays the pixel M A for each color 040 Pixel M A Bk ENG 0 to 1 0 4 0 001 mg cm2 step 041 Pixel M A M ENG 042 Pixel M A C ENG 043 Pixel M A Y ENG 044 ...

Page 525: ...NG 3102 Toner End Recovery Adjusts the number of times toner supply is attempted for each color when the TD sensor continues to detect toner end during toner recovery 001 Repeat Bk ENG 1 to 20 5 1 time step 002 Repeat M ENG 003 Repeat C ENG 004 Repeat Y ENG 3131 TE Count m Display Display the number of toner end detections for each color 001 Bk ENG 0 to 99 0 1 time step 002 M ENG 003 C ENG 004 Y E...

Page 526: ...G 003 Thick 1 Shift C ENG 004 Thick 1 Shift Y ENG 005 Thick 2 FINE Shift Bk ENG 0 to 5 P2c 0 74 P2d 0 85 0 01 V step 006 Thick 2 FINE Shift M ENG 007 Thick 2 FINE Shift C ENG 008 Thick 2 FINE Shift Y ENG 3221 Vtcnt Display Set Displays or adjusts the current Vtcnt value for each color 001 Current Bk ENG 2 to 5 3 86 0 01 V step 002 Current M ENG 003 Current C ENG 004 Current Y ENG 005 008 Displays ...

Page 527: ...justs the Vtref value for each color at developer initialization DFU 005 Initial Bk ENG 0 to 5 5 3 0 01 V step 006 Initial M ENG 007 Initial C ENG 008 Initial Y ENG 009 012 Displays and adjusts Vtref correction by pixel coverage for each color DFU 009 Pixel Correction Bk ENG 5 to 5 5 0 0 01 V step 010 Pixel Correction C ENG 011 Pixel Correction M ENG 012 Pixel Correction Y ENG 3223 Vtref Upper Low...

Page 528: ...ENG Adjusts the lower limit of the toner concentration 1 to 15 4 0 1 wt step 012 Upper Sensitivity ENG Adjusts the upper limit of the TD sensor sensitivity 0 2 to 0 5 0 44 0 001 V wt step 013 Lower Sensitivity ENG Adjusts the lower limit of the TD sensor sensitivity 0 2 to 0 5 0 209 0 001 V wt step 014 Toner Density Between H and M ENG 1 to 10 3 5 0 1 wt step 015 Toner Density Between M and L ENG ...

Page 529: ...eshold of the high coverage 0 to 100 60 1 step 011 TC Upper Limit Correction ENG 0 to 5 0 0 1 wt step 012 Upper Limit TC Display Bk ENG 1 to 15 10 0 1 wt step 013 Upper Limit TC Display C ENG 014 Upper Limit TC Display M ENG 015 Upper Limit TC Display Y ENG 016 Process Control Execution Threshold ENG 0 to 255 50 1 time step 3231 Toner Supply Setting Adjusts the coefficient of the toner supply time...

Page 530: ...012 Vt Integral Control Y ENG 013 Vt Sum Times Bk ENG 1 to 255 20 1 time step 014 Vt Sum Times M ENG 015 Vt Sum Times C ENG 016 Vt Sum Times Y ENG 3233 Pixel Proportion Coefficient 2 Setting DFU 001 Correction Coefficient 1 ENG 0 to 2 55 1 0 01 step 002 Correction Coefficient 2 ENG 0 to 2 55 0 5 0 01 step 003 Correction Coefficient 3 ENG 0 to 2 55 0 0 01 step 004 Correction Coefficient 4 ENG 0 to ...

Page 531: ...ortion 3 M ENG 008 Pixel Proportion 3 Y ENG 009 Vt Integral Bk ENG 255 to 255 0 0 01 step 010 Vt Integral C ENG 011 Vt Integral M ENG 012 Vt Integral Y ENG 3236 Toner Supply Consumption Display DFU Displays the toner amount of the latest toner supply for each color 001 Latest Bk ENG 0 to 40000 0 0 1 mg step 002 Latest M ENG 003 Latest C ENG 004 Latest Y ENG 3237 Developer Mixing Setting Displays t...

Page 532: ... 005 Consumption Bk ENG 006 Consumption M ENG 007 Consumption C ENG 008 Consumption Y ENG 009 012 Threshold for development gamma rank 009 P Rank 1 Threshold ENG 0 to 2 0 2 0 1 step 010 P Rank 2 Threshold ENG 0 to 2 0 1 0 1 step 011 P Rank 3 Threshold ENG 2 to 0 0 1 0 1 step 012 P Rank 4 Threshold ENG 2 to 0 0 2 0 1 step 013 014 Threshold for image density rank on the image transfer belt 013 T Ran...

Page 533: ...rge bias Development bias x 1 0 001 x SP3 241 001 to 004 these values 006 Offset M ENG 007 Offset C ENG 008 Offset Y ENG 3242 LD Power Setting Adjusts the coefficient for LD power control value at the process control 001 Coefficient Bk ENG 1000 to 1000 79 1 step 002 Coefficient M ENG 003 Coefficient C ENG 004 Coefficient Y ENG 005 Offset Bk ENG 1000 to 1000 62 1 step 006 Offset M ENG 007 Offset C ...

Page 534: ...1 step 010 Average M M ENG 011 Average M C ENG 012 Average M Y ENG 013 016 Displays the average coverage of each color for the Vtref correction Average L is defined when the number of developed pages does not reach the number specified with SP3 251 019 013 Average L Bk ENG 0 to 100 5 0 01 step 014 Average L M ENG 015 Average L C ENG 016 Average L Y ENG 017 019 Adjusts the threshold for SP3 251 005...

Page 535: ... Sensor Detection Value Voffset Displays the ID sensor regular offset voltage for Vsg adjustments 001 Voffset reg Bk ENG 0 to 5 0 0 01 V step 002 Voffset reg M ENG 0 to 5 5 0 0 01 V step 003 Voffset reg C ENG 004 Voffset reg Y ENG 005 007 Displays the ID sensor diffusion offset voltage for Vsg adjustments 005 Voffset dif M ENG 0 to 5 5 0 0 01 V step 006 Voffset dif C ENG 007 Voffset dif Y ENG 008 ...

Page 536: ... 004 Vsg reg Y ENG 005 Vsg dif M ENG 006 Vsg dif C ENG 007 Vsg dif Y ENG 008 Vsg TM Front ENG 009 Vsg TM Center ENG 010 Vsg TM Rear ENG 3323 Vsg Adjustment Result Ifsg DFU 001 Ifsg Bk ENG 0 to 50 0 0 1 mA step 002 Ifsg M ENG 003 Ifsg C ENG 004 Ifsg Y ENG 005 Ifsg TM Front ENG 0 to 50 0 0 1 mA step 006 Ifsg TM Center ENG 007 Ifsg TM Rear ENG 3324 Vsg Adjustment Set DFU 003 Vofset Error Counter ENG ...

Page 537: ...nsor for Cyan sensor for Center sensor for Magenta sensor for Yellow and sensor for Rear 001 History Latest ENG 111111 to 999999 999999 1 step 9 Unexpected error 3 Offset voltage error 2 Vsg adjustment value error 1 O K 002 Result Latest 1 ENG 003 Result Latest 2 ENG 004 Result Latest 3 ENG 005 Result Latest 4 ENG 006 Result Latest 5 ENG 007 Result Latest 6 ENG 008 Result Latest 7 ENG 009 Result L...

Page 538: ... 005 Kn Upper ENG 0 to 1 0 1 0 01 step 006 Kn Lower ENG 0 to 1 1 0 01 step 007 K5 Edit Point ENG 0 to 1 0 15 0 01 step 008 K5 Target Voltage ENG 0 to 5 1 63 0 01 V step 009 K5 Approximate Method ENG 0 to 1 1 1 step 0 Linear 1 Curve 010 K2 Upper Lower Limit Coefficient 1 ENG 0 to 1 0 0 01 step 011 K2 Upper Limit Correction ENG 0 2 to 0 4 0 07 0 01 step 012 K2 Lower Limit Correction ENG 0 2 to 0 4 0...

Page 539: ...djusts the processing timing for the process control pattern 0 to 2500 880 1 msec step 004 MUSIC Delay Time ENG Adjusts the processing timing for the pattern that is used for the line position adjustment 2500 to 2500 300 1 msec step 3371 M A Calculation DFU 001 Correction Coefficient Bk ENG 0 5 to 2 0 1 0 01 step 002 Correction Coefficient C ENG 0 5 to 2 0 0 95 0 01 step 003 Correction Coefficient...

Page 540: ...ENG 3421 Toner Supply Range 001 Upper Limit Bk ENG Adjusts the toner supply rate during printing 0 to 100 100 1 step 002 Upper Limit M ENG 003 Upper Limit C ENG 004 Upper Limit Y ENG 005 Minimum Supply Time Bk ENG Adjusts the minimum toner supply time 0 to 1000 0 1 msec step 006 Minimum Supply Time C ENG 007 Minimum Supply Time M ENG 008 Minimum Supply Time Y ENG 3451 Toner Supply Carry Over Displ...

Page 541: ...cm2 step 002 Maximum M A M ENG 003 Maximum M A C ENG 004 Maximum M A Y ENG 3510 Pixel Adj Sheet Counter Display Displays the total page counter for each adjustment mode 001 Potential Control BW ENG 0 to 2000 0 1 page step 002 Potential Control FC ENG 003 Power ON BW ENG 004 Power ON FC ENG 005 MUSIC BW ENG 006 MUSIC FC ENG 007 Vsg Adj ENG 008 Charge AC Control ENG 009 MUSIC Power ON BW ENG 010 MUS...

Page 542: ...ental Correction ENG 0 or 1 1 1 step 0 Not Correct OFF 1 Correct ON 020 Gamma Correction ENG 0 or 1 1 1 step 0 Not Correct OFF 1 Correct ON 021 Non use Time Correction ENG 0 or 1 1 1 step 0 Not Correct OFF 1 Correct ON 022 Correction Coefficient 1 JE BW ENG 0 to 1 0 2 0 01 page step 023 Correction Coefficient 2 JE BW ENG 0 to 1 1 0 01 step 024 Correction Coefficient 1 JE FC ENG 0 to 1 0 5 0 01 ste...

Page 543: ...ep 002 Month ENG 1 to 12 1 1 step 003 Date ENG 1 to 31 1 1 step 004 Hour ENG 0 to 23 0 1 step 005 Minute ENG 0 to 59 0 1 step 3514 Environmental Display Job End Displays the environmental conditions for the last job These are used for process control execution timing 001 Temperature ENG 1280 to 1270 0 0 1 C step 002 Relative Humidity ENG 0 to 1000 0 1 RH step 003 Absolute Humidity ENG 0 to 1000 0 ...

Page 544: ...poor transfer white dots To prevent this the coagulated toner or overcharged toner has to be consumed by performing the refresh mode 001 Dev Motor Rotation Display Bk ENG 0 to 1000 0 0 1 m step 002 Dev Motor Rotation Display M ENG 003 Dev Motor Rotation Display C ENG 004 Dev Motor Rotation Display Y ENG 005 Rotation Threshold ENG 0 to 1000 1 1 m step 006 Pixel Coverage Sum Bk ENG 0 to 65535 0 1 cm...

Page 545: ...cient ENG 0 to 2 55 1 0 01 step 025 Job End Area Coefficient ENG 0 1 to 25 5 1 0 1 step 026 Job End Vb Coefficient ENG 0 to 100 40 1 step 027 Job End Length ENG 0 to 56 25 1mm step 028 Job End Supply ENG 0 to 1 0 45 0 001 mg cm2 step 3517 Blade damage prevention mode Adjusts the threshold temperature for preventing the cleaning blade in the transfer belt cleaning unit from being damaged If the tem...

Page 546: ... 009 OPC Drive Control ENG 0 or 1 0 1 step 0 OFF 1 ON 010 Charge AC Control ENG 0 or 1 0 1 step 0 OFF 1 ON 011 Blade Damage Prevention ENG 0 or 1 0 1 step 0 OFF 1 ON 3519 Toner End Prohibition Setting Enables or disables each adjustment at toner near end 001 Process Control ENG 0 or 1 1 1 step 0 Permit adjustment is done even toner near end condition 1 Forbid adjustment is not done at toner near e...

Page 547: ...15 15 1 deg step 3522 Initial Process Control Setting Adjusts the threshold for the process control at power on When the current condition has changed by more than the values of these SPs when compared with the conditions at the previous operation the process control at power on is executed 002 Non use Time Setting ENG 0 to 1440 360 1 minute step 003 Temperature Range ENG 0 to 99 10 1 C step 004 R...

Page 548: ... process control at stand by 0 to 99 10 1 time step 3611 Development Gamma Display Set 001 Bk Current ENG Displays the current development gamma for each color 0 to 5 0 01 mg cm2 kV step 002 M Current ENG 003 C Current ENG 004 Y Current ENG 005 Bk Target Display ENG Displays the target development gamma for each color 0 to 5 0 85 0 01 mg cm2 kV step 006 C Target Display ENG 007 M Target Display EN...

Page 549: ...m humidity correction value for each color These SPs are effective only when the setting of SP3 611 013 is set to 1 1 to 99 15 1 g m3 step 019 M Max Abs Hum ENG 020 C Max Abs Hum ENG 021 Y Max Abs Hum ENG 3612 Vk Display Displays Vk for each color 001 Bk ENG 300 to 300 1 V step 002 M ENG 003 C ENG 004 Y ENG 3621 Development DC Control Display Plain 205 P2c 230 P2d mm sec Thick 1 154 mm sec Thick 2...

Page 550: ...c Thick 1 154 mm sec Thick 2 FINE 77 mm sec Displays the charge DC voltage adjusted with the process control for each line speed and color 001 Plain Bk ENG 0 to 2000 690 1 V step 002 Plain M ENG 003 Plain C ENG 004 Plain Y ENG 005 Thick 1 Bk ENG 0 to 2000 690 1 V step 006 Thick 1 M ENG 007 Thick 1 C ENG 008 Thick 1 Y ENG 009 Thick 2 FINE Bk ENG 0 to 2000 690 1 V step 010 Thick 2 FINE M ENG 011 Thi...

Page 551: ...e LD power adjusted for each environment 001 Plain Bk ENG 0 to 200 100 1 step 002 Plain M ENG 003 Plain C ENG 004 Plain Y ENG 005 Thick 1 Bk ENG 0 to 200 100 1 step 006 Thick 1 M ENG 007 Thick 1 C ENG 008 Thick 1 Y ENG 009 Thick 2 FINE Bk ENG 0 to 200 100 1 step 010 Thick 2 FINE M ENG 011 Thick 2 FINE C ENG 012 Thick 2 FINE Y ENG 3710 HST Concentration Control Set TD Sensor Toner Concentration Con...

Page 552: ...per ENG 0 to 5 1 3 0 1 V step 009 Serial Number 1 ENG 0 to 255 1 V step 010 Serial Number 2 ENG 011 Adjustment Vt ENG 0 to 5 3 0 1 V step 012 Adjustment Vtref ENG 0 to 5 3 0 1 V step 013 Adjustment Vtcnt ENG 0 to 5 4 0 01 V step 014 Adjustment Gamma ENG 0 to 2 55 0 0 01 mg cm2 kV step 015 Adjustment Vcnt Result ENG 0 to 9 9 1 step 3712 HST Concentration Control M Displays the factory settings of t...

Page 553: ...step 3713 HST Concentration Control C Displays the factory settings of the cyan PCU 001 Vcnt ENG 0 to 5 4 0 1 V step 002 Vt ENG 0 to 5 2 5 0 1 V step 003 Sensitivity HL ENG 1 22 to 3 77 2 1 0 01 V step 004 Sensitivity HM ENG 0 to 2 55 1 05 0 01 V step 005 Sensitivity ML ENG 006 Set Detection ENG 0 to 5 1 0 1 V step 007 Without Developer ENG 0 to 5 1 2 0 1 V step 008 With Developer ENG 0 to 5 1 3 0...

Page 554: ...ENG 0 to 5 1 3 0 1 V step 009 Serial Number 1 ENG 0 to 255 1 V step 010 Serial Number 2 ENG 011 Adjustment Vt ENG 0 to 5 3 0 1 V step 012 Adjustment Vtref ENG 0 to 5 3 0 1 V step 013 Adjustment Vtcnt ENG 0 to 5 4 0 01 V step 014 Adjustment Gamma ENG 0 to 2 55 0 0 01 mg cm2 kV step 015 Adjustment Vcnt Result ENG 0 to 9 9 1 step 3800 Toner Collection Bottle Full Detection Displays adjusts the toner ...

Page 555: ... toner collection bottle near full In that case set SP3 902 017 to 1 3900 New Unit Detection Turns toner collection bottle full detection on or off 001 ON OFF Setting ENG 0 or 1 1 0 OFF 1 ON 3901 New PCU Detection Turns new PCU detection on or off 001 ON OFF Setting ENG 0 or 1 1 0 OFF 1 ON 3902 Manual New Unit Set Turns the new unit detection flag for each PM unit on or off The use of these counte...

Page 556: ...only change the cleaning unit 3902 015 This is for the image transfer belt cleaning unit 014 Fusing Unit ENG 015 Cleaning Unit ENG 016 Paper Transfer Unit ENG 017 Toner Collection Bottle ENG SP5 XXX Mode 5001 All Indicators On CTL Lights the LCD and all LEDs on the operation panel to demonstrate that they are operating properly OFF ON 5024 mm inch Display Selection Display units mm or inch for cus...

Page 557: ...055 Display IP Address Display or does not display the IP address on the LCD 001 CTL 0 or 1 0 0 OFF 1 ON 5056 Coverage Counter Display Display or does not display the coverage counter on the LCD 001 CTL 0 or 1 0 0 Not display 1 Display 5131 Paper Size Type Selection ENG 0 JP Japan 1 NA 2 EU 001 The program selects a paper size system from the following alternatives the AB system 0 the LT system 1 ...

Page 558: ...paper size for each tray 001 Paper TRAY 1 ENG 0 to 3 0 EU ASIA 1 NA 1 step 0 A4 LEF 1 LT LEF 2 B5 LEF 3 A5 LEF 002 TRAY 2 1 ENG 0 or 1 0 EU ASIA 1 NA 0 A4 LEF 1 LT LEF 003 TRAY 2 2 ENG 0 or 1 0 EU ASIA 1 NA 0 A3 1 DLT 004 TRAY 2 3 ENG 0 or 1 0 EU ASIA 1 NA 0 B4 1 LG 005 TRAY 2 4 ENG 0 or 1 0 EU ASIA 1 NA 0 B5 LEF 1 Exe LEF 006 TRAY 3 T LCT 1 ENG 0 or 1 0 EU ASIA 1 NA 0 A4 LEF 1 LT LEF 007 TRAY 3 2...

Page 559: ...T LEF 015 TRAY 5 2 ENG 0 or 1 0 EU ASIA 1 NA 0 A3 1 DLT 016 TRAY 5 3 ENG 0 or 1 0 EU ASIA 1 NA 0 B4 1 LG 017 TRAY 5 4 ENG 0 or 1 0 EU ASIA 1 NA 0 B5 LEF 1 Exe LEF 018 LCT ENG 0 to 2 0 EU ASIA 1 NA 0 A4LEF 1 LTLEF 2 B5LEF 5186 RK 4 Enables or disables the prevention for RK4 accounting device disconnection If the RK4 is disconnected for 10 seconds when this SP is set to 1 Enable the machine automati...

Page 560: ...has been feeding paper has been run out of This SP is activated only when a customer selects the Auto Paper Selsct 5199 Paper Exit After Staple End 001 CTL 0 or 1 0 0 OFF 1 ON Enables or disables the paper feeding out from the finisher without stapling If this setting is 1 ON paper is fed out without stapling at the maximum number of the finisher stapling when the machine gets a multiple printing ...

Page 561: ... CH 480 Peking TW 480 Taipei AS 480 Hong Kong 002 Time Difference CTL 1440 to 1440 Area 1 min step 5307 Summer Time 001 Setting 0 to 1 NA EU ASIA 1 step 0 Disabled 1 Enabled NA and EUR 1 ASIA 0 Enables or disables the summer time mode Make sure that both SP5 307 3 and 4 are correctly set Otherwise this SP is not activated even if this SP is set to 1 Engine Service Mode 303 8 ...

Page 562: ... is set to 1 For example 3500010 EU default The timer is advanced by 1 hour at am 0 00 on the 5th Sunday in March 004 Rule Set End Specifies the end setting for the summer time mode There are 8 digits in this SP 1st and 2nd digits The month 1 to 12 3rd digit The week of the month 0 to 5 4th digit The day of the week 0 to 7 Sunday to Saturday 5th and 6th digits The hour 00 to 23 The 7th and 8 digit...

Page 563: ...og out confirmation option 0 Enable default 1 Disable Selects the automatic log out time Bit 1 and 2 Automatic log out timer reduction 00 60 seconds default 01 10 seconds 10 20 seconds 11 30 seconds 5404 User Code Count Clear 001 UCodeCtrClr Clears all counters for users 5411 LDAP Certification 004 Easy Certification CTL Determines whether easy LDAP certification is done 0 or 1 1 1 On 0 Off 005 Pa...

Page 564: ... if correct user ID and password are entered 004 Cancellation Time CTL Determines the length of time that the system waits for correct input of the user ID and password after a lockout has occurred This setting is used only if SP5413 3 is set to 1 on 1 to 999 60 1 min step 005 Counter Clear Time CTL Not Used 5414 Access Mitigation 001 Mitigation On Off CTL Switches on off masking of continuously u...

Page 565: ...by the access exclusion and password attack detection functions 50 to 200 200 1 password step 003 Monitor Interval CTL Sets the processing time interval for referencing user ID and password information 1 to 10 3 1 sec step 5417 Access Attack 001 Access Permissible Number CTL Sets a limit on access attempts when an excessive number of attempts are detected for MFP features 0 to 500 100 1 step 002 A...

Page 566: ... is required before a user can use the printer applications 0 or 1 0 1 0 On 1 Off 051 SDK1 CTL 0 or 1 0 1 0 ON 1 OFF Determines whether certification is required before a user can use the SDK application 061 SDK2 071 SDK3 5481 Authentication Error Code These SP codes determine how the authentication failures are displayed 001 System Log Disp CTL Determines whether an error code appears in the syst...

Page 567: ...not detected during a set number of copied sheets for example default 1500 sheets The error alarm occurs when the SC error alarm counter reaches 5 001 CTL 0 to 255 P2c 50 P2d 100 100 copies step 5507 Supply Alarm CTL 001 Paper Supply Alarm 0 Off 1 On DFU 002 Staple Supply Alarm 0 Off 1 On Japan only 003 Toner Supply Alarm 0 Off 1 On DFU 080 Toner Call Timing Changes the timing of the Toner Supply ...

Page 568: ...be set to issue an SC call when an SC error occurs If this SP is switched off the SC call is not issued when an SC error occurs 001 SC Call 0 or 1 1 0 Off 1 On 002 Service Parts Near End Call 003 Service Parts End Call 004 User Call 006 Communication Test Call 0 or 1 1 0 Off 1 On 007 Machine Information Notice 008 Alarm Notice 009 Non Genuine Tonner Alarm 010 Supply Automatic Ordering Call 011 Sup...

Page 569: ...ttings Tray Priority Menu Protect System Setting except for setting of Energy Saver I F Setup I O Buffer and I O Timeout PCL Menu 010 Web Service Deletes the network file application management files and thumbnails and initializes the job login ID 011 NCS All setting of Network Setup User Menu NCS Network Control Service 014 Clear DCS Setting Initializes the DCS Delivery Control Service settings 0...

Page 570: ... to be turned off and on after using the free run mode for a test 001 TRAY1 A4LEF FC 002 TRAY2 A3 FC 003 TRAY2 A4SEF FC 5803 Input Check See Input Check Table in this section 5804 Output Check See Output Check Table in this section 5805 Anti Condensation Heater 002 0 OFF 1 ON ENG 5810 SC Reset Resets a type A service call condition Turn the main switch off and on after resetting the SC code 001 Fu...

Page 571: ... 20 characters both numbers and alphabetic characters can be input 5816 Remote Service CTL 001 I F Setting Selects the remote service setting 0 to 2 2 1 step 0 Remote service off 1 CSS remote service on 2 Remote service on 002 CE Call Performs the CE Call at the start or end of the service 0 or 1 0 1 step 0 Start of the service 1 End of the service NOTE This SP is activated only when SP 5816 001 i...

Page 572: ...1 second step 010 RCG Read Timeout Specifies the read timeout interval when calling the RCG 1 to 100 60 1 second step 011 Port 80 Enable Enables disables access via port 80 to the SOAP method 0 or 1 0 0 Disabled 1 Enabled 013 RFU Remote Frimware Update Timing Selects the RFU timing 0 or 1 1 0 RFU is executed whenever update request is received 1 RFU is executed only when the machine is in the slee...

Page 573: ...r 063 Proxy Host This SP sets the address of the proxy server used for communication between Embedded RC Gate N and the gateway Use this SP to set up or display the customer proxy server address The address is necessary to set up Embedded RC Gate N The address display is limited to 128 characters Characters beyond the 128 character are ignored This address is customer information and is not printe...

Page 574: ...r is ignored This name is customer information and is not printed in the SMC report 066 Proxy Password This SP sets the HTTP proxy certification password The length of the password is limited to 31 characters Any character beyond the 31st character is ignored This name is customer information and is not printed in the SMC report 8 Appendix SP Mode Tables 316 8 ...

Page 575: ...e certification update request 13 The notification of the request for certification update has completed successfully and the system is waiting for the certification update request from the rescue GW URL 14 The notification of the certification request has been received from the rescue GW controller and the certification is being stored 15 The certification has been stored and the GW URL is being ...

Page 576: ... version of the firmware before the firmware update execution If the option to confirm the previous version is selected a notification is sent to the system manager and the firmware update is done with the firmware files from the URL 086 Firmware Size Allows the service technician to confirm the size of the firmware data files during the firmware update execution 087 CERT Macro Ver Displays the ma...

Page 577: ...olling Not used 201 Regist Status Displays a number that indicates the status of the Remote service device 0 Neither the Remote device nor Embedded RCG Gate is set 1 The Embedded RCG Gate is being set Only Box registration is completed In this status Remote device cannot communicate with this device 2 The Embedded RCG Gate is set In this status the Remote device cannot communicate with this device...

Page 578: ... in answer to the confirmation request Displayed only when the result is registered at the Gateway 206 Register Execute Executes Embedded RCG Registration 207 Register Result Displays a number that indicates the registration result 0 Succeeded 2 Registration in progress 3 Proxy error proxy enabled 4 Proxy error proxy disabled 5 Proxy error Illegal user name or password 6 Communication error 7 Cert...

Page 579: ... and no previous registration 12004 Attempted setting with illegal entries for certification and ID2 12005 Remote communication is prohibited The device has an Embedded RC gate related problem 12006 A confirmation request was made after the confirmation had been already completed 12007 The request number used at registration was different from the one used at confirmation 12008 Update certificatio...

Page 580: ...at 2398 Incorrect request number format 209 Instl Clear Releases the machine from its Embedded RCG Gate setup NOTE Turn off and on the main power switch after this setting has been changed 250 CommLog Print Prints the communication log 5821 Remote Service Address 002 RCG IP Address CTL Sets the IP address of the RCG Remote Communication Gate destination for call processing at the remote service ce...

Page 581: ...802 11 aaa bbb ccc ddd 050 1284 Compatibility Centro Enables or disables 1284 Compatibility 0 or 1 1 1 step 0 Disabled 1 Enabled 052 ECP Centro Enables or disables ECP Compatibility 0 or 1 1 1 step 0 Disabled 1 Enabled This SP is activated only when SP5 828 50 is set to 1 065 Job Spooling Enables disables Job Spooling 0 or 1 0 1 step 0 Disabled 1 Enabled 066 Job Spooling Clear Start Time Treatment...

Page 582: ...les or disables the Telnet protocol 0 or 1 1 0 Disable 1 Enable 091 Web 0 OFF 1 ON Enables or disables the Web operation 0 or 1 1 0 Disable 1 Enable 145 Active IPv6 Link Local Address This is the IPv6 local address link referenced on the Ethernet or wireless LAN 802 11b in the format Link Local Address Prefix Length The IPv6 address consists of a total 128 bits configured in 8 blocks of 16 bits ea...

Page 583: ...address consists of a total 128 bits configured in 8 blocks of 16 bits each 158 IPv6 Gateway Address This SP is the IPv6 gateway address referenced on the Ethernet or wireless LAN 802 11b The IPv6 address consists of a total 128 bits configured in 8 blocks of 16 bits each 161 IPv6 Stateless Auto Setting Enables or disables the automatic setting for IPv6 stateless 0 or 1 1 1 step 0 Disable 1 Enable...

Page 584: ...1 Web Link1 visible Displays or does not display the link to URL1 on the top page of the web system 0 to 1 1 1 0 Not display 1 Display 242 Web Link2 Name Same as 239 243 Web Link2 URL Same as 240 244 Web Link2 visible Same as 241 5840 IEEE 802 11 006 Channel Max CTL 1 to 11 or 13 11 or 13 1 step Europe Asia 1 to 13 NA Asia 1 to 11 Sets the maximum number of channels available for data transmission...

Page 585: ...4 bits to set the minimum number of channels DFU Do not change the setting 008 Transmission Speed CTL 0 x 00 to 0 x FF 0 x FF to Auto 0 x FF to Auto Default 0 x 11 55M Fix 0 x 10 48M Fix 0 x 0F 36M Fix 0 x 0E 18M Fix 0 x 0D 12M Fix 0 x 0B 9M Fix 0 x 0A 6M Fix 0 x 07 11M Fix 0 x 05 5 5M Fix 0 x 08 1M Fix 0 x 13 0 x FE reserved 0 x 12 72M reserved 0 x 09 22M reserved 011 WEP key Select CTL Selects t...

Page 586: ...045 WPA Debug Lvl CTL Selects the debug level for WPA authentication application 1 to 3 3 1 1 Info 2 warning 3 error This SP is displayed only when the IEEE802 11 card is installed 5842 GWWS Analysis DFU 001 Setting 1 CTL Default 00000000 do not change Netfiles Jobs to be printed from the document server using a PC and the DeskTopBinder software 002 Setting 2 CTL Adjusts the debug program modesett...

Page 587: ...r an error occurs during an image transfer with the SMTP server 60 to 900 300 1 004 No of Retries Sets the number of times the machine tries again before it returns to standby after an error occurs during an image transfer with the delivery or SMTP server 0 to 99 3 1 022 Rapid Sending Control Enables or disables the prevention function for the continuous data sending error 0 to 1 0 0 Disable 1 Ena...

Page 588: ...ly 5 However at this point the address book can be accessed by only the system administrator or key operator 6 Enter the SP mode and do SP5846 041 After this SP executes successfully any user can access the address book 043 Addr Book Media Displays the slot number where an address book data is in 0 to 30 1 0 Unconfirmed 1 SD Slot 1 2 SD Slot 2 4 USB Flash ROM 20 HDD 30 Nothing 047 Initialize Local...

Page 589: ...ddress book Bit Meaning 0 Checks both upper lower case characters 1 Japan Only 2 Japan Only 3 Japan Only 4 to 7 Not Used 062 Complexity option 1 Use this SP to set the conditions for password entry to access the local address book Specifically this SP limits the password entry to upper case and sets the length of the password 0 to 32 0 1 step This SP does not normally require adjustment This SP is...

Page 590: ...Device management 022 Access Ctrl uAdministration Lower 4bits 210 Setting LogType Job1 211 Setting LogType Job2 212 Setting LogType Access 213 Setting Primary Srv DFU 214 Setting Secondary Srv Specifies the max size of the image data that the machine can download 1 to 1024 1024 1 MB step 215 Setting Start Time NIA 216 Setting Interval Time 217 Setting Timing 5849 Installation Date CTL 5849 1 Displ...

Page 591: ...feature is switched on 002 Target 2 HDD 3 SD 2 HDD 3 SD Card Selects the storage device to save debug logs information when the conditions set with SP5 858 are satisfied 2 to 3 2 1 step 005 Save to HDD Saves the debug log of the input SC number in memory to the HDD A unique file name is generated to avoid overwriting existing file names on the SD Card Up to 4MB can be copied to an SD Card 4 MB seg...

Page 592: ...by SP5857 002 SP5858 3 stores one SC specified by number Refer to Section 4 for a list of SC error codes 001 Engine SC Error 0 OFF 1 ON Turns on off the debug save for SC codes generated by copier engine errors 0 or 1 0 1 step 002 Controller SC Error 0 OFF 1 ON Turns on off the debug save for SC codes generated by GW controller errors 0 or 1 0 1 step 003 Any SC Error 0 to 65535 0 1 step 004 Jam 0 ...

Page 593: ...rt 003 SMTP Authentication 0 or 1 0 0 Off 1 On This setting switches SMTP certification on and off for mail sending 006 SMTP Auth Encryption 0 to 2 0 1 0 Automatic 1 No encryption done 2 Encryption done This setting determines whether the password for SMTP certification is encrypted 007 POP Before SMTP 0 or 1 0 0 No connection to POP server 1 Connection to POP server This setting determines whethe...

Page 594: ...ion is done for POP3 IMAP4 certification 014 POP3 Srv Port No 1 to 65535 110 1 This SP sets the number of the POP3 server port 015 IMAP4 Srv Port No 1 to 65535 143 1 This SP sets the number of the IMAP4 server port 016 SMTP5 Rcv Port No 1 to 65535 25 1 This SP sets the number of the port that receives SMTP mail 017 Mail Rx Interval 2 to 1440 15 1 min This SP sets the timing for mail received at re...

Page 595: ...s whether the FROM item of the mail header is switched to the validated account after the SMTP server is validated 0 No From item not switched 1 Yes From item switched 025 SMTP Auth Direct Setting 0 or 1 0 Selects the authentication method for SMPT Bit switch Bit 0 LOGIN Bit 1 PLAIN Bit 2 CRAM MD5 Bit 3 DIGEST MD5 Bit 4 to 7 Not used This SP is activated only when SMTP authorization is enabled by ...

Page 596: ...for validating 5873 SD Card Appli Move 001 Move Exec This SP copies the application programs from the original SD card in SD card slot 2 to an SD card in SD card slot 1 002 Undo Exec This SP copies back the application programs from an SD card in SD Card Slot 2 to the original SD card in SD card slot 1 Use this menu when you have mistakenly copied some programs by using Move Exec SP5873 1 5878 Opt...

Page 597: ...D_COUNTER The file is saved as a text file txt prefixed with the number of the machine 1 Insert the SD card in SD card Slot 2 lower slot 2 Select SP5887 then touch EXECUTE Touch Execute in the message when you are prompted 5888 Personal Information Protect 001 CTL Selects the protection level for logs 0 to 1 0 1 0 No authentication No protection for logs 1 No authentication Protected logs only an ...

Page 598: ...n enabling the Meter Charge mode the Counter menu is added to the user menu 0 or 1 0 0 OFF 1 ON 5930 010 PCU EGB Displays or does not display the end display for the PCU This SP is activated only when the SP5930 001 is set to 1 0 or 1 1 0 OFF 1 ON 5930 014 Mid Trans Unit EGB Displays or does not display the end display for theimagetransferbeltunit ThisSPisactivatedonly when the SP5930 001 is set t...

Page 599: ... area mode When you selects 1 Enlarge the edge to edge print mode can be available 001 Normal Enlarge CTL 0 or 1 0 1 step 0 Normal 1 Enlarge 5998 Fusing Cont mode Fusing Control Mode Turns the silent fusing warm up mode on or off 001 fast silent ENG 0 or 1 1 0 Silent less noise 1 Fast less time SP6 XXX Peripherals 6128 Punch Position Sub Scan Adjusts the punching position in the sub scan direction...

Page 600: ...NG 6129 Punch Position Main Scan Adjusts the punching position in the main scan direction 001 1 Domestic 2Hole Europe 2Hole ENG 2 0 to 2 0 0 0 4 mm step 002 2 North America 3Hole ENG 003 3 Europe 4Hole ENG 004 4 North Europe 4Hole ENG 005 5 North Europe 2Hole ENG 6130 Skew Correction Buckle Adj Adjusts the paper buckle for each paper size 8 Appendix SP Mode Tables 342 8 ...

Page 601: ...4 A4Y ENG 005 B5T ENG 006 B5Y ENG 007 DLT T ENG 008 LG T ENG 009 LT T ENG 010 LT Y ENG 011 12 x 18 ENG 012 Other ENG 6131 Skew Correction Control Selects the skew correction control for each paper size These are only activated for B793 B805 Engine Service Mode 343 8 ...

Page 602: ...T T ENG 008 LG T ENG 009 LT T ENG 010 LT Y ENG 011 12 x 18 ENG 012 Other ENG 6132 Jogger Fence Fine Adj This SP adjusts the distance between the jogger fences and the sides of the stack on the finisher stapling tray in the Booklet Finisher B793 B805 The adjustment is done perpendicular to the direction of paper feed 8 Appendix SP Mode Tables 344 8 ...

Page 603: ...T ENG 010 LT Y ENG 011 12 x 18 ENG 012 Other ENG 6133 Staple Position Adjustment Adjusts the staple position for each finisher B793 B805 Value Moves the staple position to the rear side Value Moves the staple position to the front side 001 Staple Position Adju B793 B805 EN G 3 5 to 3 5 0 1 step 6134 Saddle Stitch Position Adjustment Use this SP to adjust the stapling position of the booklet staple...

Page 604: ...cts the folding position when paper is stapled and folded in the Booklet Finisher B793 001 A3T 3 0 to 3 0 0 0 2 mm step Value Shifts staple position toward the crease Value Shifts staple position away from the crease 002 B4T 003 A4T 004 B5T 005 DLT T 006 LG T 007 LT T 008 12 x 18 009 Other 6136 Folding Number Sets the number of times that folding is done in the Booklet Finisher B793 001 2 to 30 2 ...

Page 605: ...k Finisher B408 Input Check Not used in this machine 6140 FIN EUP INPUT Check Finisher B805 Input Check Displays the signals received from sensors and switches of the finisher Input Check Table in this section 6142 FIN JAK INPUT Check Displays the signals received from sensors and switches of the finisher Input Check Table in this section 6143 FIN TIG OUPUT Check Finisher B793 Output Check Activat...

Page 606: ...e Increases distance between jogger fences and the sides of the stack Value Decreases the distance between the jogger fences and the sides of the stack 1 5 to 1 5 0 0 5 mm step 002 B4T 003 A4T 004 A4Y 005 B5Y 006 A5Y 007 DLT T 008 LG T 009 LT T 010 LT Y 011 HLT Y 012 Other 6149 Max Pre Stack Sheet ENG Number of Pre Stack Sheets This SP sets the number of sheets sent to the pre stack tray Note You ...

Page 607: ...his section 6160 INPUT Check Displays the signals received from sensors and switches of the one tray paper feed unit D387 two tray paper feed unit D351 and LCT 2000 D352 Input Check Table in this section 6161 OUTPUT Check Activates each device in the one tray paper feed unit D387 two tray paper feed unit D351 and LCT 2000 D352 Output Check Table in this section SP7 XXX Data Log 7401 Total SC Count...

Page 608: ...est 3 005 Latest 4 006 Latest 5 007 Latest 6 008 Latest 7 009 Latest 8 010 Latest 9 7502 Total Paper Jam Counter Displays the total number of jams detected 001 Total Jam CTL 0 to 9999 0 1 sheet step 7504 Paper Jam Location ON On check OFF Off Check Displays the number of jams according to the location where jams were detected NOTE The LCT is counted as the 3rd feed station 8 Appendix SP Mode Table...

Page 609: ...L 012 Vertical Transport 2 ON CTL 013 Bank Transport Sn1 CTL 014 Bank Transport Sn2 CTL 017 Registration ON CTL 018 Fusing Entrance ON CTL 019 Fusing Exit ON CTL 020 Paper Exit ON CTL 021 Bridge Exit ON CTL 022 Bridge Transport ON CTL 024 Junction Gate Sensor On CTL 025 Duplex Exit ON CTL 026 Duplex Entrance ON Out CTL 027 Duplex Entrance ON Out CTL 051 Vertical Transport 1 Off CTL 052 Vertical Tr...

Page 610: ... CTL 057 Registration Sensor Off CTL 058 LCT Feed Sensor Off CTL 060 Paper Exit Off CTL 061 Bridge Exit Off CTL 062 Bridge Transport Off CTL 064 Junction Gate Sensor Off CTL 065 Duplex Exit Off CTL 066 Duplex Entrance Off In CTL 067 Duplex entrance Off Out CTL 100 Finisher Entrance KIN CTL 8 Appendix SP Mode Tables 352 8 ...

Page 611: ...P CTL 199 Finisher Tray Motor EUP CTL 200 Finisher Jogger Motor EUP CTL 201 Finisher Shift Motor EUP CTL 202 Finisher Staple Moving Motor EUP CTL 203 Finisher Staple Motor EUP CTL 204 Finisher Folder Motor EUP CTL 206 Finisher Punch Motor EUP CTL 220 Transport 1 On CTL 221 Transport 1 Off CTL 222 Transport 2 On CTL 223 Transport 2 Off CTL 7506 Jam Count by Paper Size Displays the number of jams ac...

Page 612: ...014 B5 LEF 038 LT LEF 044 HLT LEF 132 A3 SEF 133 A4 SEF 134 A5 SEF 141 B4 SEF 142 B5 SEF 160 DLT SEF 164 LG SEF 166 LT SEF 172 HLT SEF 255 Others 7507 Plotter Jam History Displays the 10 most recently detected paper jams 8 Appendix SP Mode Tables 354 8 ...

Page 613: ...ers click up based on the number of A4 LT LEF size sheets printed Therefore the A3 DLT Double Count is activated The Double Count cannot be deactivated When a unit is replaced the machine automatically detects that the new unit is installed Then the current PM counter value is automatically moved to the PM Counter Previous SP7 906 1 to 10 and is reset to 0 The total number of sheets printed with t...

Page 614: ...t 017 Page PTR Unit 018 Page Toner Collection Bottle Displays the number of revolutions of motors or clutches for each current maintenance unit 0 to 9999999 0 1 revolution step When a unit is replaced the machine automatically detects that the new unit is installed Then the current PM counter value is automatically moved to the PM Counter Previous SP7 906 11 to 20 and is reset to 0 The total numbe...

Page 615: ...n Cleaning Unit 045 Rotation Fusing Unit 046 Rotation PTR Unit 047 Measurement Toner Collection bottle Displays the value given by the following formula Current revolution Target revolution 100 This shows how much of the unit s expected lifetime has been used up The Rotation counter is based on rotations not prints If the number of rotations reaches thelimit themachineenterstheendconditionforthatu...

Page 616: ...5 Rotation Fusing Unit 076 Rotation PTR Unit 077 Measurement Toner Collection bottle Displays the value given by the following formula Current printouts Target printouts 100 This shows how much of the unit s expected lifetime has been used up The Page counter is based on printouts not revolutions If the number of printouts reaches the limit the machine enters the end condition for that unit If the...

Page 617: ...098 Page Y Dev Unit 099 Page K Developer 100 Page M Developer 101 Page C Developer 102 Page Y Developer 103 Page ITB Unit 104 Page Cleaning Unit 105 Page Fusing Unit 106 Page PTR Unit 111 Yield PCU K ENG 999 to 999 100 1 step 112 Yield PCU Col 113 Reserved 114 Yield PTR Unit 115 Yield ITB 116 Yield Fusing 7804 PM Counter Reset PM Counter Clear Unit Color Engine Service Mode 359 8 ...

Page 618: ...nit Bk 003 PCU Drum Unit M 004 PCU Drum Unit C 005 PCU Drum Unit Y 006 PCU Drum Unit All 007 Development Unit Bk 008 Development Unit M 009 Development Unit C 010 Development Unit Y 011 Development Unit All 012 Developer Bk 013 Developer M 014 Developer C 015 Developer Y 016 Developer All 017 ITB Unit 018 Cleaning Unit 019 Fusing Unit 020 PTR Unit 021 Toner Collection Bottle 100 All 8 Appendix SP ...

Page 619: ...erage per page A4 full coverage dots x 100 There are three coverage counters Color 1 Color 2 and Color 3 A 5 default is adjustable with SP7855 001 B 20 default is adjustable with SP7855 002 The setting value B must be set larger than A The total numbers of printouts BW printing plus color printing for each coverage range are displayed with the following SPs Color1 counter SP8601 021 Color2 counter...

Page 620: ...ata stored in this SP is used for problem analysis DFU 001 File Name CTL 002 Number of Lines 003 Location 7906 Prev Unit PM Counter Page or Rotations Unit Color Dev Development Unit Displays the number of sheets printed with the previous maintenance units 8 Appendix SP Mode Tables 362 8 ...

Page 621: ... 007 Page C Dev Unit 008 Page Y Dev Unit 009 Page K Developer 010 Page M Developer 011 Page C Developer 012 Page Y Developer 013 Page ITB Unit 014 Page Cleaning Unit 015 Page Fusing Unit 016 Page PTR Unit 017 Page Toner Collection Bottle Displays the number of revolutions for motors or clutches in the previous maintenance units Engine Service Mode 363 8 ...

Page 622: ... Dev Unit 038 Rotation Y Dev Unit 039 Rotation K Developer 040 Rotation M Developer 041 Rotation C Developer 042 Rotation Y Developer 043 Rotation ITB Unit 044 Rotation Cleaning Unit 045 Rotation Fusing Unit 046 Rotation PTR Unit 047 Measurement Toner Collection bottle Displays the number of sheets printed with the previous maintenance unit or toner cartridge 8 Appendix SP Mode Tables 364 8 ...

Page 623: ...veloper 070 Rotation M Developer 071 Rotation C Developer 072 Rotation Y Developer 073 Rotation ITB Unit 074 Rotation Cleaning Unit 075 Rotation Fusing Unit 076 Rotation PTR Unit 077 Measurement Toner Collection bottle Displays the value given by the following formula Current count Yield count x 100 where Current count is the current values in the counter for the part and Yield count is the recomm...

Page 624: ...it 096 Page M Dev Unit 097 Page C Dev Unit 098 Page Y Dev Unit 099 Page K Developer 100 Page M Developer 101 Page C Developer 102 Page Y Developer 103 Page ITB Unit 104 Page Cleaning Unit 105 Page Fusing Unit 106 Page PTR Unit 7931 Toner Bottle Bk Displays the toner bottle information for Bk 8 Appendix SP Mode Tables 366 8 ...

Page 625: ...on 009 Recycle Counter 010 Date 011 Serial No 012 Toner Remaining 013 EDP Code 014 End History 015 Refill Information 016 Attachment Total Counter 017 Attachment Color Counter 018 End Total Counter 019 End Color Counter 020 Attachment Date 021 End Date 7932 Toner Bottle M Displays the toner bottle information for M Engine Service Mode 367 8 ...

Page 626: ...009 Recycle Counter 010 Date 011 Serial No 012 Toner Remaining 013 EDP Code 014 End History 015 Refill Information 016 Attachment Total Counter 017 Attachment Color Counter 018 End Total Counter 019 End Color Counter 020 Attachment Date 021 End Date 7933 Toner Bottle C Displays the toner bottle information for C 8 Appendix SP Mode Tables 368 8 ...

Page 627: ...on 009 Recycle Counter 010 Date 011 Serial No 012 Toner Remaining 013 EDP Code 014 End History 015 Refill Information 016 Attachment Total Counter 017 Attachment Color Counter 018 End Total Counter 019 End Color Counter 020 Attachment Date 021 End Date 7934 Toner Bottle Y Displays the toner bottle information for Y Engine Service Mode 369 8 ...

Page 628: ...roduct Information 009 Recycle Counter 010 Date 011 Serial No 012 Toner Remaining 013 EDP Code 014 End History 015 Refill Information 016 Attachment Total Counter 017 Attachment Color Counter 018 End Total Counter 019 End Color Counter 020 Attachment Date 021 End Date 7935 Toner Bottle Log 1 Bk 8 Appendix SP Mode Tables 370 8 ...

Page 629: ... Bk 022 Attachment Date 023 Attachment Total Counter 024 Refill Information 031 Serial No ENG Displays the toner bottle information log 4 for Bk 032 Attachment Date 033 Attachment Total Counter 034 Refill Information 041 Serial No ENG Displays the toner bottle information log 5 for Bk 042 Attachment Date 043 Attachment Total Counter 044 Refill Information 7936 Toner Bottle Log 1 M 001 Serial No EN...

Page 630: ...032 Attachment Date 033 Attachment Total Counter 034 Refill Information 041 Serial No ENG Displays the toner bottle information log 5 for M 042 Attachment Date 043 Attachment Total Counter 044 Refill Information 7937 Toner Bottle Log 1 C 001 Serial No ENG Displays the toner bottle information log 1 for C 002 Attachment Date 003 Attachment Total Counter 004 Refill Information 011 Serial No ENG Disp...

Page 631: ... C 042 Attachment Date 043 Attachment Total Counter 044 Refill Information 7938 Toner Bottle Log 1 Y 001 Serial No ENG Displays the toner bottle information log 1 for Y 002 Attachment Date 003 Attachment Total Counter 004 Refill Information 011 Serial No ENG Displays the toner bottle information log 2 for Y 012 Attachment Date 013 Attachment Total Counter 014 Refill Information 021 Serial No ENG D...

Page 632: ...e 043 Attachment Total Counter 044 Refill Information 7950 Unit Replacement Date Displays the replacement date of each PM unit 001 Image Transfer Belt ENG 002 Cleaning Unit 003 Paper Transfer Unit 004 Fusing Unit 005 Toner Collection Bottle 006 K PCU Drum Unit 007 M PCU Drum Unit 008 C PCU Drum Unit 009 Y PCU Drum Unit 7951 Remaining Day Counter Displays the remaining unit life of each PM unit 8 A...

Page 633: ... 004 Page Y Drum Unit 005 Page K Dev Unit 006 Page M Dev Unit 007 Page C Dev Unit 008 Page Y Dev Unit 009 Page K Developer 010 Page M Developer 011 Page C Developer 012 Page Y Developer 013 Page ITB Unit 014 Page Cleaning Unit 015 Page Fusing Unit 016 Page PTR Unit Engine Service Mode 375 8 ...

Page 634: ...tation ITB Unit 044 Rotation Cleaning Unit 045 Rotation Fusing Unit 046 Rotation PTR Unit 047 Measurement Toner Collection bottle 7952 PM Yield Setting Adjusts the unit yield of each PM unit 001 Rotation ITB Unit CTL 0 to 999999999 256597000 1 mm step 003 Rotation Fusing Unit CTL 0 to 999999999 155595000 1 mm step 004 Rotation Paper Transfer Unit CTL 0 to 999999999 192448000 1 mm step 011 Page ITB...

Page 635: ...039 Rotation PCU Drum Unit M 040 Rotation PCU Drum Unit C 041 Rotation PCU Drum Unit Y 050 Page PCU Drum Unit Bk 0 to 999999 0 1 sheet step 051 Page PCU Drum Unit M 052 Page PCU Drum Unit C 053 Page PCU Drum Unit Y 7953 Operation Env Log PCU Bk Displays the PCU rotation distance in each specified operation environment T Temperature C H Relative Humidity Engine Service Mode 377 8 ...

Page 636: ...08 5 T 15 80 H 100 009 15 T 25 0 H 30 010 15 T 25 30 H 55 011 15 T 25 55 H 80 012 15 T 25 80 H 100 013 25 T 30 0 H 30 014 25 T 30 55 H 55 015 25 T 30 55 H 80 016 25 T 30 80 H 100 017 30 T 0 H 30 018 30 T 30 H 55 019 30 T 55 H 80 020 30 T 80 H 100 7954 Operation Env Log Clear Clears the operation environment log 001 8 Appendix SP Mode Tables 378 8 ...

Page 637: ...peration the mode of operation is referred to as an application Before reading the Group 8 Service Table make sure that you understand what these prefixes mean Prefixes What it means T Total Grand Total Grand total of the items counted for all applications C F P etc C Copy application Totals pages jobs etc executedforeachapplicationwhen the job was not stored on the document server F Fax applicati...

Page 638: ...ee the name of an SP that you do not understand Key for Abbreviations Abbreviation What it means By e g T Jobs Apl Total Jobs by Application More 2 2 or more 4 4 or more AddBook Address Book Apl Application B W Black White Bk Black C Cyan ColCr Color Create ColMode Color Mode Comb Combine Comp Compression Deliv Delivery DesApl Designated Application The application Copy Fax Scan Print used to stor...

Page 639: ...ize Mag Magnification MC One color monochrome NRS New Remote Service Remote which allows a service center to monitor machines remotely Remote is used overseas CSS is used in Japan Org Original for scanning OrgJam Original Jam Palm 2 Print Job Manager Desk Top Editor A pair of utilities that allows print jobs to be distributed evenly among the printers on the network and allows files to moved aroun...

Page 640: ...MC report Svr Server TonEnd Toner End TonSave Toner Save TXJob Send Transmission YMC Yellow Magenta Cyan YMCK Yellow Magenta Cyan Black All of the Group 8 SPs are reset with SP5 801 1 Memory All Clear 8 001 T Total Jobs CTL These SPs count the number of times each application is used to do a job 0 to 9999999 0 1 8 004 P Total Jobs CTL These SPs reveal the number of times an application is used not...

Page 641: ...opy job on the document server is printed SP8022 also increments and when a print job stored on the document server is printed SP8024 also increments When an original is both copied and stored on the document server the C and L counters both increment When a print job is stored on the document server only the L counter increments When the user presses the Document Server button to store the job on...

Page 642: ... Z fold 8 06x 6 Punch Number of jobs started in Punch mode When Punch is set for a print job the P counter increments See SP8 064 6 8 06x 7 Other Reserved Not used 8 071 T Jobs PGS CTL 0 to 9999999 0 1 These SPs count the number of jobs broken down by the number of pages in the job regardless of which application was used 8 074 P Jobs PGS CTL 0 to 9999999 0 1 These SPs count and calculate the numb...

Page 643: ... When printing the first page of a job from within the document server screen the page is counted 8 381 T Total PrtPGS CTL These SPs count the number of pages printed by the customer The counter for the application used for storing the pages increments 0 to 9999999 0 1 8 384 P Total PrtPGS CTL 8 387 O Total PrtPGS CTL When the A3 DLT double count function is switched on with SP5104 1 A3 DLT page i...

Page 644: ...number of pages processed for printing This is the total for all applications 8 424 P PrtPGS Dup Comb CTL 0 to 9999999 0 1 These SPs count by binding and combine and n Up settings the number of pages processed for printing by the printer application 8 427 O PrtPGS Dup Comb CTL 0 to 9999999 0 1 These SPs count by binding and combine and n Up settings the number of pages processed for printing by Ot...

Page 645: ...t Magazine Original Pages Count Original Pages Count 1 1 1 1 2 2 2 2 3 2 3 2 4 2 4 2 5 3 5 4 6 4 6 4 7 4 7 4 8 4 8 4 8 431 T PrtPGS ImgEdt CTL 0 to 9999999 0 1 These SPs count the total number of pages output with the three features below regardless of which application was used 8 434 P PrtPGS ImgEdt CTL 0 to 9999999 0 1 These SPs count the total number of pages output with the three features belo...

Page 646: ... 1 These SPs count by print paper size the number of pages printed by all applications 8 444 P PrtPGS Ppr Size CTL 0 to 9999999 0 1 These SPs count by print paper size the number of pages printed by the printer application 8 447 O PrtPGS Ppr Size CTL 0 to 9999999 0 1 These SPs count by print paper size the number of pages printed by Other applications 8 44x 1 A3 8 44x 2 A4 8 44x 3 A5 8 44x 4 B4 8 ...

Page 647: ... 9999999 0 1 These SPs count by paper type the number pages printed by all applications These counters are not the same as the PM counter The PM counter is based on feed timing to accurately measure the service life of the feed rollers However these counts are based on output timing Blank sheets covers chapter covers slip sheets are also counted Duringduplexprinting pagesprintedonbothsidescountas1...

Page 648: ...h printer drivers with PC applications such as Excel are also counted Magnification adjustments done for adjustments after they have been stored on the document server are not counted Magnification adjustments performed automatically during Auto Reduce Enlarge copying are counted The magnification rates of blank cover sheets slip sheets etc are automatically assigned a rate of 100 8 481 T PrtPGS T...

Page 649: ...lor 8 511 T PrtPGS Emul CTL 0 to 9999999 0 1 These SPs count by printer emulation mode the total number of pages printed 8 514 P PrtPGS Emul CTL 0 to 9999999 0 1 These SPs count by printer emulation mode the total number of pages printed 8 514 1 RPCS 8 514 2 RPDL 8 514 3 PS3 8 514 4 R98 8 514 5 R16 8 514 6 GL GL2 8 514 7 R55 8 514 8 RTIFF 8 514 9 PDF 8 514 10 PCL5e 5c 8 514 11 PCL XL 8 514 12 IPDL...

Page 650: ...52x 4 Booklet 8 52x 5 Z Fold 8 52x 6 Punch 8 52x 7 Other If stapling is selected for finishing and the stack is too large for stapling the unstapled pages are still counted The counts for staple finishing are based on output to the staple tray so jam recoveries are counted 8 531 Staples CTL This SP counts the amount of staples used by the machine 0 to 9999999 0 1 8 581 T Counter CTL 0 to 9999999 0...

Page 651: ... Print 8 581 15 Mono Color Print 8 581 17 Twin Colour Mode Print 8 581 18 Full Colour Print Twin 8 581 19 Mono Colour Print Twin 8 581 20 Full Colour Total CV 8 581 21 Mono Colour Total CV 8 581 22 Full Colour Print CV 8 584 P Counter CTL 0 to 9999999 0 1 These SPs count the total output of the print application broken down by color output 8 584 1 B W 8 584 2 Mono Color 8 584 3 Full Color 8 584 4 ...

Page 652: ...unt the total coverage for each color and the total printout pages for each printing mode 8 601 1 B W 8 601 2 Color 8 601 11 B W Printing Pages 8 601 12 Color Printing Pages 8 601 21 Coverage Counter 1 8 601 22 Coverage Counter 2 8 601 23 Coverage Counter 3 8 617 SDK Apli Counter CTL 0 to 9999999 0 1 These SPs count the total printout pages for each SDK applicaion 8 617 1 SDK 1 8 617 2 SDK 2 8 617...

Page 653: ... the same 8 781 1 Toner BK The number of black toner bottles 8 781 2 Toner Y The number of yellow toner bottles 8 781 3 Toner M The number of magenta toner bottles 8 781 4 Toner C The number of cyan toner bottles 8 801 Toner Remain CTL 0 to 100 0 1 These SPs display the percent of toner remaining for each color This SP allows the user to check the toner supply at any time Note This precise method ...

Page 654: ... to 10 BK 8 851 22 3 to 4 Y 8 851 42 8 to 10 Y 8 851 23 3 to 4 M 8 851 43 8 to 10 M 8 851 24 3 to 4 C 8 851 44 8 to 10 C 8 861 CVr Cnt 11 20 ENG 0 to 9999999 0 1 These SPs display the number of scanned sheets on which the coverage of each color is from 11 to 20 8 861 1 BK 8 861 2 Y 8 861 3 M 8 861 4 C 8 871 CVr Cnt 21 30 ENG 0 to 9999999 0 1 These SPs display the number of scanned sheets on which ...

Page 655: ...y the amount of the remaining current toner for each color 8 891 1 BK 8 891 2 Y 8 891 3 M 8 891 4 C 8 901 Page Toner_prev1 ENG 0 to 9999999 0 1 These SPs display the amount of the remaining previous toner for each color 8 901 1 BK 8 901 2 Y 8 901 3 M 8 901 4 C 8 911 Page Toner_prev2 ENG 0 to 9999999 0 1 These SPs display the amount of the remaining 2nd previous toner for each color 8 911 1 BK 8 91...

Page 656: ...ation Time Engine operation time Does not include time while controller is saving data to HDD while engine is not operating 8 941 2 Standby Time Engine not operating Includes time while controller saves data to HDD Does not include time spent in Energy Save Low Power or Off modes 8 941 3 Energy Save Time Includes time while the machine is performing background printing 8 941 4 Low Power Time Inclu...

Page 657: ...coverage and total printout number for each color 8 999 1 Total 8 999 6 Printer Full Color 8 999 7 Printer BW 8 999 8 Printer Single Color 8 999 9 Printer Two Color 8 999 12 A3 DLT 8 999 13 Duplex 8 999 14 Coverage Color 8 999 15 Coverage BW 8 999 16 Coverage Color Print Page 8 999 17 Coverage BW Print Page SP9 XXX Others 9511 Skew Origin Set CTL 001 M Skew Motor These SPs reset the skew correctio...

Page 658: ...1 See table 1 following this table 5803 6 2nd Tray Paper Height Sensor2 See table 1 following this table 5803 7 1st Tray Paper End Detection No paper Paper remaining 5803 8 2nd Tray Paper End Detection No paper Paper remaining 5803 9 1st Tray Upper Limit Sensor Not upper limit Upper limit 5803 10 2nd Tray Upper Limit Sensor Not upper limit Upper limit 5803 11 Bypass Paper Width Detection See table...

Page 659: ...et Not set 5803 30 Toner End Sensor Bk Toner end Toner remaining 5803 31 Toner End Sensor M Toner end Toner remaining 5803 32 Toner End Sensor C Toner end Toner remaining 5803 33 Toner End Sensor Y Toner end Toner remaining 5803 34 Drum Phase Sensor Bk Actuator not detected Actuator detected 5803 35 Drum Phase Sensor M Actuator not detected Actuator detected 5803 36 Drum Phase Sensor C Actuator no...

Page 660: ...Contact 5803 62 Toner Relay Motor Lock Normal Lock 5803 63 ITB Drive Motor Lock Normal Lock 5803 64 K Drum Development Drive Motor Lock Normal Lock 5803 65 M Drum Development Drive Motor Lock Normal Lock 5803 66 C Drum Development Drive Motor Lock Normal Lock 5803 67 Y Drum Development Drive Motor Lock Normal Lock 5803 68 Fusing Exit Motor Lock Normal Lock 5803 80 HVPS TTS SC Detection SC detected...

Page 661: ...l Counter Bk Set Set Not set 5803 102 Mechanical Counter FC Set Set Not set 5803 103 Key Counter Set Set Not set 5803 110 IOB Version Table 1 Paper Height Sensor 0 Deactivated 1 Activated actuator inside sensor Remaining paper Paper height sensor 1 Paper height sensor 2 Full 0 0 Nearly full 1 0 Near end 1 1 Almost empty 0 1 Table 2 Paper Size Switch Tray 2 Switch 1 is used for tray set detection 0...

Page 662: ...3 2 The machine detects either 8 5 x 14 SEF or B4 SEF depending on the setting of SP 5 181 004 3 The machine detects either 11 x 81 2 LEF or A4 LEF depending on the setting of SP 5 181 002 4 The machine detects either B5 LEF or 10 5 x 7 25 LEF depending on the setting of SP 5 181 005 Table 3 Paper Size By pass Table 0 ON 1 OFF By pass Paper Size Sensor Length Sensor NA EU ASIA bit3 Bit2 Bit1 Bit0 ...

Page 663: ...ety Sensor Not interfered Interfered 6138 2 Staple Moving HP Sensor Staple Unit HP Sensor Not home position Home position 6138 3 Stuck Relay1 Release HP Sensor Stopper S HP Sensor Not home position Home position 6138 4 Exit Junction Gate HP Sensor Stack Feed Out HP Sensor Home position Not home position 6138 5 Jogger HP Sensor Jogger Fence HP Sensor Not home position Home position 6138 6 Staple Tr...

Page 664: ... Folder Cam HP Sensor Fold Plate Cam HP Sensor Not home position Home position 6138 15 Staple Exit Sensor Stapler Tray Exit Sensor Paper detected Paper not detected 6138 16 Shift Tray Paper Sensor Shift Tray Paper Position Sensor Shift tray not detected Shift tray detected 6138 17 Shift Tray Full Full Nor full 6138 18 Shift Roller HP Sensor Not home position Home position 6138 20 Entrance Sensor F...

Page 665: ...Staple detected Staple not detected 6138 32 Driver HP Sensor Home position Not home position 6138 33 Punch Registration Detection HP Sensor Not home position Home position 6138 34 Punch Moving HP Sensor Punch Movement HP Sensor Not home position Home position 6138 35 Punch HP Sensor Punch HP Sensor Home position Not home position 6138 36 Punch Pulse Count Sensor Punch Encoder Sensor Encoder 6138 3...

Page 666: ...ion Sensor Staple Paper not detected Paper detected 6140 10 Paper Detection Sensor Shift Paper not detected Paper detected 6140 11 Paper Full Sensor 2000 Sheet Not Full Full 6140 12 Oscillating Back Roller HP Sensor Not HP HP 6140 13 Jogger HP Sensor Not HP HP 6140 14 Exit Junction Gate HP Sensor HP Not HP 6140 15 Staple Tray Paper Sensor Paper not detected Paper detected 6140 16 Staple Moving HP ...

Page 667: ...HP 6140 35 Folder Cam HP Sensor Not HP HP 6140 36 Folder Plate HP Sensor Not HP HP 6140 37 Folder Pass Sensor Paper not detected Paper detected 6140 38 Saddle Full Sensor Front Paper not detected 2 Paper detected 2 6140 39 Saddle Full Sensor Rear Paper not detected 2 Paper detected 2 6140 40 Saddle Stitch Stapler 1 Rotation Front Not HP HP 6140 41 Saddle Stitch Detection Front Staple not detected ...

Page 668: ... Manual for the 2000 3000 Booklet Finisher Mail Bin G835 6142 Description Reading 0 1 6142 1 Relay Sn 1 Paper detected Paper not detected 6142 2 Relay Sn 2 Paper detected Paper not detected 6142 3 Full Sn 4 Not Full Full 6142 4 Paper Sn 4 Paper detected Paper not detected 6142 5 Full Sn 3 Not Full Full 6142 6 Paper Sn 3 Paper detected Paper not detected 6142 7 Full Sn 2 Not Full Full 6142 8 Paper ...

Page 669: ... Description Reading 0 1 6160 1 Bank Tray3 Feed Sensor Paper not detected Paper detected 6160 2 Bank Tray4 Feed Sensor Paper not detected Paper detected 6160 3 Bank Tray5 Feed Sensor Paper not detected Paper detected 6160 4 Bank Tray3 Relay Sensor Paper not detected Paper detected 6160 5 Bank Tray4 Relay Sensor Paper not detected Paper detected 6160 6 Bank Tray5 Relay Sensor Paper not detected Pap...

Page 670: ... 77 mm s 5804 17 Drum Dev Motor C 230mm s Drum Development Drive Motor C 230 mm s 5804 18 Drum Dev Motor C 205mm s Drum Development Drive Motor Y 205 mm s 5804 19 Drum Dev Motor C 154mm s Drum Development Drive Motor Y 154 mm s 5804 21 Drum Dev Motor C 77mm s Drum Development Drive Motor Y 77 mm s 5804 24 Drum Dev Motor Y 230mm s Drum Development Drive Motor C 230 mm s 5804 25 Drum Dev Motor Y 205...

Page 671: ...d Motor 205 mm s 5804 55 Feed Motor 154mm s Paper Feed Motor 154 mm s 5804 56 Regist Motor 115mm s Paper Feed Motor 115mm s 5804 57 Feed Motor 77mm s Paper Feed Motor 115mm s 5804 58 Regist Motor 215mm s Registration Motor 215 mm s 5804 60 Regist Motor 230mm s Registration Motor 230 mm s 5804 61 Regist Motor 205mm s Registration Motor 205 mm s 5804 62 Regist Motor 154mm s Registration Motor 154 mm...

Page 672: ... 5804 89 Duplex Reverse M CCW 205mm s Duplex Inverter Motor CCW 205 mm s 5804 90 Duplex Reverse Motor CCW 154mm s Duplex Inverter Motor CCW 154 mm s 5804 92 Duplex Reverse Motor CCW 77mm s Duplex Inverter Motor CCW 77 mm s 5804 95 ITB Contact Motor Image Transfer Belt Contact Motor 5804 96 Paper Transfer Contact Motor Paper Transfer Contact Motor 5804 97 1st Tray Lift Motor Up Tray Lift Motor 1 Li...

Page 673: ...utch K 5804 127 Development Clutch M Development Clutch M 5804 128 Development Clutch C Development Clutch C 5804 129 Development Clutch Y Development Clutch Y 5804 130 Toner Bottle Clutch Bk Toner Bottle Clutch K 5804 131 Toner Bottle Clutch M Toner Bottle Clutch M 5804 132 Toner Bottle Clutch C Toner Bottle Clutch C 5804 133 Toner Bottle Clutch Y Toner Bottle Clutch Y 5804 134 Toner Supply Pump ...

Page 674: ...2 PCL M 5804 163 PCL C 5804 164 PCL Y 5804 166 HST Sensor Bk TD Sensor Bk 5804 167 HST Sensor M TD Sensor M 5804 168 HST Sensor C TD Sensor C 5804 169 HST Sensor Y TD Sensor Y 5804 170 Toner End Sensor Bk Toner End Sensor Bk 5804 171 Toner End Sensor M Toner End Sensor M 5804 172 Toner End Sensor C Toner End Sensor C 5804 173 Toner End Sensor Y Toner End Sensor Y 5804 174 TM Sensor Front ID Sensor...

Page 675: ...er Feed Motor 2 215 mm s Optional Paper Feed Unit 5804 186 PP Development K 5804 187 PP Development M 5804 188 PP Development C 5804 189 PP Development Y 5804 190 PP Separation 5804 192 RFID ON OFF K 5804 193 RFID ON OFF Y 5804 194 RFID ON OFF C 5804 195 RFID ON OFF M 5804 196 RFID COM ON K 5804 197 RFID COM ON Y 5804 198 RFID COM ON C 5804 199 RFID COM ON M 5804 202 Scanner Lamp 5804 216 LD1 K 58...

Page 676: ...231 HVPS ChargeDC K 5804 232 HVPS ChargeDC M 5804 233 HVPS ChargeDC C 5804 234 HVPS ChargeDC Y 5804 237 PP Charge AC K 230mm s 5804 238 PP Charge AC K 205mm s 5804 239 HVPS ChargeAC K 154mm s 5804 241 HVPS ChargeAC K 77mm s 5804 244 PP Charge AC M 230mm s 5804 245 PP Charge AC M 205mm s 5804 246 HVPS ChargeAC M 154mm s 5804 248 HVPS ChargeAC M 77mm s 5804 251 PP Charge AC C 230mm s 5804 252 PP Cha...

Page 677: ...otor Upper Transport Motor 6143 12 Tray Motor Shift Tray Motor 6143 13 Stack Feed out Motor Positioning Roller Solenoid 6143 14 Stuck Relay1 Motor Upper Clamp Roller Motor 6143 15 Stuck Relay1 Release Motor Upper Retraction Motor 6143 16 Rear Edge Fence Drive Motor Bottom Fence Lift Motor 6143 17 Folder Plate Motor 6143 18 Drive Roller Oscillating Motor Lower Retraction Motor 6143 19 Staple Moving...

Page 678: ...Staple Moving Motor Corner Stapler Movement Motor 6145 13 Staple Skew Motor Corner Stapler Rotation Motor 6145 14 Staple Motor Corner Stapler EH530 6145 15 Upper Junction Gate Solenoid Proof Junction Gate Solenoid 6145 16 Lower Junction Gate Solenoid Stapling Tray Junction Gate Solenoid 6145 17 Knock Solenoid Stapling Edge Pressure Plate Solenoid 6145 18 Trailing Edge Hold Solenoid Positioning Rol...

Page 679: ...otor Mail Bin G835 6147 Display Description 6147 1 Feed Motor 6147 2 Solenoid 1 Junction Gate Solenoid 1 Tray 1 6147 3 Solenoid 2 Junction Gate Solenoid 2 Tray 2 6147 6 Solenoid 3 Junction Gate Solenoid 3 Tray 3 6157 Display Description 6157 1 4bin Junction SOL Not used in this machine Bridge Unit D386 6151 Display Description 6151 1 Bridge Feed Motor Current Selection Bridge Feed Motor Current sw...

Page 680: ... Feed Motor 230mm s Feed Motor 230mm s D351 D352 D387 6161 9 Bank1 Feed Motor 215mm s Feed Motor 215mm s D351 D352 D387 6161 10 Bank1 Feed Motor 205mm s Feed Motor 205mm s D351 D352 D387 6161 11 Bank1 Feed Motor 154mm s Feed Motor 154mm s D351 D352 D387 6161 12 Bank1 Feed Motor 115mm s Feed Motor 115mm s D351 D352 D387 6161 13 Bank1 Feed Motor 77mm s Feed Motor 77mm s D351 D352 D387 6161 15 Bank2 ...

Page 681: ...inting Printing Test pattern SP2 109 Some of these test patterns are used for print image adjustments but most are used primarily for design testing Do not operate the machine until the test pattern is printed out completely Otherwise an SC occurs 1 Enter the SP mode and select SP2 109 003 2 Enter the number for the test pattern that you want to print and press OK key 3 When you want to select the...

Page 682: ... None 11 Independent Pattern 1 dot 1 Vertial Line 1dot 12 Independent Pattern 2 dot 2 Vertial Line 2dot 13 Independent Pattern 4 dot 3 Horizontal Line 1dot 14 Triming Area 4 Horizontal Line 2dot 16 Tooth Check Horizontal 5 Grid Vertical Line 17 Band Horizontal 6 Grid Horizontal Line 18 Band Vertical 7 Grid Pattern Small 19 Checker Flag Pattern 8 Grid Pattern Large 20 Grayscale Vertical Margin 9 Ar...

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