Rice Lake IQ plus 710 Installation Manual Download

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45391

IQ plus

710

Digital Weight Indicator

Version 1.4

Installation Manual

Summary of Contents for IQ plus 710

Page 1: ...45391 IQ plus 710 Digital Weight Indicator Version 1 4 Installation Manual...

Page 2: ...3 1 Load Cells 5 2 3 2 Serial Communications 6 2 3 3 Digital I O 6 2 3 4 Analog Output 6 2 4 Analog Output Module Installation 6 2 5 Enclosure Reassembly 7 2 6 Board Removal 7 2 7 Battery Replacement...

Page 3: ...action Tare Weights and IDs 50 8 0 Setpoints 51 8 1 Batch and Continuous Setpoints 51 8 2 Batching Examples 53 8 2 1 Example 1 53 8 2 2 Example 2 54 9 0 Macro Programming 55 9 1 Using the Macro Submen...

Page 4: ...ght digital outputs Electronic data processing EDP port for full duplex RS 232 or RS 485 communications at up to 19200 bps Printer port for output only RS 232 and 20 mA current loop communications at...

Page 5: ...The units can also be set to NONE no units information displayed The two digit annunciator also displays whether the indicator is in numeric entry NE or alpha entry AE mode for some operations The 16...

Page 6: ...once press TIME DATE a second time to display the time To set the date press the TIME DATE key once Use the numeric keypad to enter the date then press the ENTER key The date must be entered in the d...

Page 7: ...identification labels Two 8 32NC x 7 16 fillister head screws PN 30623 These screws occupy the holes above and on either side of the setup screw on the indicator backplate see Figure 2 2 on page 7 Te...

Page 8: ...4 U3 Q1 RN13 RN2 RN14 U19 RN4 C27 R11 R2 R1 R5 R4 C110 C39 C88 C79 C83 C49 C43 C44 C50 C40 R3 R34 R6 D6 D5 D4 D9 D7 Q2 U11 J15 R52 R40 3 6 7 8 9 10 11 12 14 15 C95 C92 C94 C103 C33 C32 C31 C30 C34 L2...

Page 9: ...SETPNTS menu to configure digital outputs Table 2 3 shows the pin assignments for connectors J7 and J8 2 3 4 Analog Output If the optional analog output module is installed attach the output cable to...

Page 10: ...res at connector P2 Use a small screwdriver to loosen the setscrews and disconnect power to the board 6 Remove the CPU board from the enclosure To replace the CPU board reverse the above procedure Be...

Page 11: ...12 41399 Bezel flat front 1 17 41386 Switch panel membrane 1 Figure 2 6 on page 12 18 41400 Backplate gasket 1 Figure 2 3 on page 9 19 45043 Ground wire 4 in w No 8 eye connector 1 Figure 2 4 on page...

Page 12: ...20 45312 Interface board assembly 1 24 45414 Serial cable interface board to CPU board 1 32 45388 Interface board mounting bracket top 1 33 45387 Interface board mounting bracket side 1 46444 315 mA T...

Page 13: ...10 IQ plus 710 Installation Manual Figure 2 4 Enclosure and Line Filter Assembly 28 D D 8 6X D 19 B 37 4X 15 C TO BACKPLATE GROUND STUD TO CPU BOARD P2 POWER CORD BLUE BROWN CABLE TIE...

Page 14: ...Installation 11 Figure 2 5 Enclosure and CPU Board Assembly 40 3X C 5 6X A 42 41 38 4X 21 24 A A 36 TO JUMPER JP4 SLOPED FRONT MODELS ONLY...

Page 15: ...12 IQ plus 710 Installation Manual Figure 2 6 Bezel Assembly Figure 2 7 Tilt Stand Assembly 3 13X B 44 3X 1 17 31 16 29 4X 39 4X 30 27 2X 25 2X 26...

Page 16: ...loading and downloading of indicator configuration data This capability allows configuration data to be retrieved from one indicator edited then downloaded to another To use Revolution do the followin...

Page 17: ...RIAL Serial Configure EDP and printer serial ports PROGRM Program Set date and time formats truck mode passwords keyboard locks regulatory mode and initial consecutive number value enable accumulator...

Page 18: ...desired value appears on the display press to select the value and move back up one level To edit numerical values use the numeric keypad on the indicator front panel 3 2 Menu Structures and Paramete...

Page 19: ...E 1 9 100 OFF 2D 1D 3D MOTBAND 10D 5D 20D FS 2 FS 9D FS 1D FS OVRLOAD 4RT 8 4 16 DIGFLTR 64 32 128 number DELAY GO PWRUPMD BOTH PBTARE NOTARE KEYED TAREFN ALGOUT DIG IN SETPNTS PROGRM PFORMT SERIAL CA...

Page 20: ...tandstill symbol lights Some operations including print tare and zero require the scale to be at standstill Maximum legal value varies depending on local regulations If this parameter is set to OFF th...

Page 21: ...power up display test In DELAY mode the indicator performs a power up display test then enters a 30 second warm up period If no motion is detected during the warm up period the indicator becomes oper...

Page 22: ...e decimal symbol DSPRATE 250MS 500MS 750MS 1SEC 1500MS 2SEC 2500MS 3SEC 4SEC 6SEC 8SEC Display rate Sets the update rate for displayed values Values are in milliseconds MS or seconds SEC Level 3 subme...

Page 23: ...Parameter DECPNT 888888 8 8888888 8888880 8888800 8 888888 88 88888 888 8888 8888 888 88888 88 Decimal point location Determines the location of the decimal point or dummy zeros in the display DSPDIV...

Page 24: ...five linearization points REZERO Press Enter to remove an offset value from the zero and span calibrations Table 3 4 Calibration Menu Parameters XXXXXXX XXXXXXX XXXXXXX XXXXXXX WZERO CALIB Display an...

Page 25: ...2400 1200 600 300 19200 VERS SETPNTS ON OFF STREAM ADDRESS 0 number ON OFF AUX MAIN PORT HANDSHK ON OFF STREAM ON OFF 20MA RS232 PORT HANDSHK ON OFF AB RIO SERIAL Menu Parameter Choices Description Le...

Page 26: ...F ON Specifies whether the EDP uses the Allen Bradley Remote I O data stream Specify ON only if the Remote I O option is installed STREAM OFF ON Specifies whether data is streamed from the EDP port PO...

Page 27: ...TBAT Edit macro MACRO2 MACRO3 MACRO4 same as MACRO1 PROMPTS PROMPT1 PROMPT60 PROGRM Menu Parameter Choices Description Level 2 submenus DATE DATEFMT DATESEP Allows selection of date format and date se...

Page 28: ...ONLY OFF ON Zero key only Specify ON to disable all front panel keys except ZERO in normal mode ALPHAKB OFF ON Alpha keyboard Specify ON to enable alpha entry for the indicator keypad If OFF is specif...

Page 29: ...NTS PROGRM PFORMT SERIAL CALIBR CONFIG FORMAT Display and edit active character and ASCII value Enter numeric ASCII character value Scroll right in format string Scroll left in format string Increment...

Page 30: ...P RELSP VERS PAUSE DELAY WAITSS TIMER CONCUR SETPT2 SETPT3 SETPT4 SETPT5 SETPT6 SETPT7 SETPT8 Same as SETPT1 SPNAMES OFF AUTO MANUAL BATCHNG NAME1 NAME16 setpoint name Go to A Go to B Go to C A VALUE...

Page 31: ...R CONCUR Specifies the setpoint kind GROSSSP NETSP and RELSP setpoint kinds can be used as either batch or continuous setpoints PAUSE DELAY and WAITSS setpoint kinds can only be used in batch sequence...

Page 32: ...point types Specify ON to perform an acquire tare operation when the setpoint is satisfied PSHPRNT OFF ON WAITSS GROSSSP NETSP RELSP PAUSE DELAY and WAITSS setpoint types Specify ON to perform a print...

Page 33: ...or down by the preact value BATCH OFF ON GROSSSP NETSP and RELSP setpoint types Specifies whether the setpoint is used as a batch ON or continuous OFF setpoint ACCESS OFF ON HIDE All setpoint types S...

Page 34: ...e numeric keypad ENTER simulates pressing the front panel ENTER key BATRUN allows a batch routine to be started and run With BATRUN on low the BATSTRT input starts the batch if BATRUN is off high BATS...

Page 35: ...ies the source tracked by the analog output OFFSET 0 20 Zero offset Selects whether the analog output supplies voltage 0 10 V or current 4 20 mA output Select 0 for 0 10 V output select 20 for 4 20 mA...

Page 36: ...ration is displayed Press again to save the zero calibration value and go to the next prompt WVAL 4 With WVAL displayed place test weights on the scale and press to show the test weight value Use the...

Page 37: ...eturn to the CALIBR menu 8 Press until the display reads CONFIG then press to exit setup mode 4 2 EDP Command Calibration To calibrate the indicator using EDP commands the indicator EDP port must be c...

Page 38: ...ibration then click OK 5 The Zero Calibration dialog box prompts you to remove all weight from the scale Clear the scale and click OK to begin zero calibration NOTE If your test weights require hooks...

Page 39: ...of the load cell capacities For example to determine the full scale signal input value for a scale platform with the following Four 10 000 lb load cells with full scale signal outputs rated at 3 0116...

Page 40: ...ront panel For example to enter a 15 pound tare weight using EDP commands 1 Type K1 and press ENTER or RETURN 2 Type K5 and press ENTER 3 Type KTARE and press ENTER Command Function KZERO Press the ZE...

Page 41: ...ing parameter values command value ENTER where value is either a number or a parameter value Use no spaces before or after the equal sign If you type an incorrect command the display reads For example...

Page 42: ...librate linearization points 1 5 REZERO Rezero LC CD Set deadload coefficient value LC CW Set span coefficient value Table 5 5 CALIBR EDP Commands Command Description Values EDP BAUD EDP port baud rat...

Page 43: ...0 1 9999999 KYBDLK Keyboard lock disable keypad OFF ON LOCKON Lock indicator front panel in operating mode Same function as KYBDLK command LOCKOFF Unlock indicator front panel in operating mode AUXLK...

Page 44: ...setpoint numer 1 8 START Starting setpoint 1 8 END Ending setpoint 1 8 BATCHNG Batching mode OFF AUTO MANUAL SPNAME 1 SPNAME 16 Setpoint names name Table 5 8 SETPNTS EDP Commands Command Description V...

Page 45: ...libration 0 16 383 SPAN1 Span calibration 0 16 383 Table 5 12 ALGOUT EDP Commands Command Description Response Format CONSNUM Set consecutive number 0 999 999 SD Set date MMDDYY or DDMMYY enter using...

Page 46: ...the low order bits of these characters are significant Table 5 14 shows the low order bit assignments for bytes 3 12 Use Table 5 15 on page 44 to interpret the status of the low order bits for a give...

Page 47: ...ata connect the PC to the EDP port as described in Section 5 2 1 Place the indicator in setup mode and use the PC communications software to send the saved configuration data to the indicator When tra...

Page 48: ...s commands you can use to format the IQ plus 710 print formats Commands included in the format strings must be enclosed between and delimiters Any characters outside of the delimiters are printed as t...

Page 49: ...ber CN fields are 1 7 characters in length as required Ticket header AE inserts information specified for the HDRFMT header format If nn is not specified 1 is assumed Value must be in the range 1 99 A...

Page 50: ...et format then substituting the AE command for the address in the GFMT ticket format HDRFMT MOE S DUMP NL 2356 EAST HIGHWAY ROAD NL SMALLTOWN NL2 GFMT AE G GROSS NL 6 3 2 Using the Front Panel If you...

Page 51: ...IBR CONFIG FORMAT Display and edit active character and ASCII value Enter numeric ASCII character value Scroll right in format string Scroll left in format string Increment ASCII value of active chara...

Page 52: ...ple if a truck crosses the scale fully loaded at weigh in then unloads and crosses the scale empty at weigh out the indicator automatically assigns the lesser empty truck weight as the tare Value swap...

Page 53: ...til you manually erase them 1 The truck moves onto the scale for weigh in 2 If keyed tares are enabled Modes 3 5 key in the desired tare weight then press TARE 3 Key in an ID number up to 7 digits and...

Page 54: ...ne at a time in an ordered sequence The IQ plus 710 can use batch setpoints to control up to eight separate batch processing steps A digital output associated with a batch setpoint is on until the set...

Page 55: ...d on the VALUE parameter determines the length of time allowed between start and end setpoints The indicator START and END parameters are used to specify the start and end setpoints If the END setpoin...

Page 56: ...an its weight at the relative setpoint setpoint 3 digital output 1 is set off SETPOINT 4 KIND RELSP VALUE 100 TRIP LOW BATCH ON ACCESS ON DIGOUT 1 RELNUM 3 Setpoint 5 is a short 2 second delay used to...

Page 57: ...ARE ON Setpoint 4 starts the fast fill operation When the net weight reaches 175 LB the setpoint trips and digital output 1 is set off SETPOINT 4 KIND NETSP VALUE 175 TRIP HIGHER BATCH ON DIGOUT 1 Set...

Page 58: ...ture of the MACRO submenu under the PROGRM menu Table 9 1 on page 56 describes each of the MACRO submenu parameters Figure 9 1 Macro Submenu under PROGRM Menu MACRO1 EDIT STRTBAT MACRO2 MACRO3 MACRO4...

Page 59: ...S parameter TIMEOUT number If TIMER is specified for the PAUSREL parameter specify a timer value in the range 0 65535 in 0 1 second intervals For example specify TIMER 150 to insert a 15 second pause...

Page 60: ...st macro step displays the prompt ADD BOX on the secondary display and waits for scale motion caused by the operator placing the box on the scale When scale motion stops the pause is released and the...

Page 61: ...3 5 and 6 When the setpoints associated with the digital outputs are tripped the output activates the digital input to start the next macro DIGIN1 BATRUN DIGIN2 KF2 DIGIN3 KF3 DIGIN4 KF1 The macros sh...

Page 62: ...s ticket using the SPFMT ticket format 10 Setpoint 6 is a pause setpoint used to activate digital output 5 Digital output 5 is wired to DIGIN3 as a KF3 press MACRO key F3 input and starts MACRO 3 MACR...

Page 63: ...ss SETPOINT again to call up setpoint 2 Each time the SETPOINT key is pressed the value of the next setpoint is shown The three macros listed below reset the setpoint values for PRODUCT A PRODUCT B an...

Page 64: ...SREL TIMER MACRO2 K15 NAME 3 MACRO2 K15 TIMEOUT 35 MACRO2 K16 K2 MACRO2 K17 K8 MACRO2 K18 K0 MACRO2 K19 KENTER MACRO 3 MACRO3 K01 PAUSREL TIMER MACRO3 K01 NAME 6 MACRO3 K01 TIMEOUT 100 MACRO3 K02 KSET...

Page 65: ...error condition was run For example the value yyyyy 50687 represents the decimal equivalent of the binary value 1100 0101 1111 1111 Using the bit assignments in Table 10 2 this indicates all tests wer...

Page 66: ...nge or overload condition the weight value is replaced with overload or underrange Error Code Description Binary Value 0 No error 0000 0000 0000 0000 1 A D physical error 0000 0000 0000 0001 2 EEPROM...

Page 67: ...wn in Figure 10 2 The keyboard equivalent for the start of text STX character is CONTROL B see Table 10 3 on page 65 The indicator address 65 is represented by an upper case A The carriage return CR c...

Page 68: ...f 102 66 Ctrl G BEL 07 07 39 27 G 71 47 g 103 67 Ctrl H BS 08 08 40 28 H 72 48 h 104 68 Ctrl I HT 09 09 41 29 I 73 49 i 105 69 Ctrl J LF 10 0A 42 2A J 74 4A j 106 6A Ctrl K VT 11 0B 43 2B K 75 4B k 10...

Page 69: ...0 AA 202 CA 234 EA 139 8B 1 2 171 AB 203 CB 235 EB 140 8C 1 4 172 AC 204 CC 236 EC 141 8D 173 AD 205 CD 237 ED 142 8E 174 AE 206 CE 238 EE 143 8F 175 AF 207 CF 239 EF 144 90 176 B0 208 D0 240 F0 145 9...

Page 70: ...ts on the scale and optimize the digital filtering configuration 1 In setup mode set the digital filter DIGFLTR parameter to 1 Set DFTHRH to NONE Return indicator to normal mode 2 Remove all weight fr...

Page 71: ...0 911458 troy ounces 0 075955 troy pounds pounds 7000 00 grains 453 592 grams 16 0000 ounces 0 453592 kilograms 14 58333 troy ounces 1 215278 troy pounds 0 000500 short tons 0 000446 long tons 0 00045...

Page 72: ...and verify that the zero calibration has not drifted Press and hold or to re adjust the zero value as required 10 8 Test Mode In addition to normal and setup modes test mode provides a number of diagn...

Page 73: ...itch then press the ENTER key to clear values stored in battery backed SRAM including truck mode data time and date DEFAULT Default parameters Press and hold the setup switch then press the 0 key to r...

Page 74: ...before using the new EPROM Clear non volatile RAM CLR NV Restore defaults DEFLT 13 Press the ENTER key and the setup switch at the same time to clear non volatile RAM See Figure 10 6 on page 70 for t...

Page 75: ...14 bit resolution Voltage output 0 10 VDC Load resistance 1k minimum Current output 4 20 mA External loop resistance 500 maximum Digital Specifications Microcomputer Hitachi H8 3002 main processor 9 8...

Page 76: ...y accident misuse neglect alteration improper installation improper repair or improper testing RLWS shall be the sole judge of all alleged non conformities Such equipment has not been modified altered...

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