RGC C120 HYDRACUTTER Instructions Manual Download

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C120 HYDRACUTTER

INSTRUCTIONS

REIMANN & GEORGER CORPORATION

CONSTRUCTION PRODUCTS

BUFFALO, NY

P/N 6129006

04/10/2019

Summary of Contents for C120 HYDRACUTTER

Page 1: ...C120 HYDRACUTTER INSTRUCTIONS REIMANN GEORGER CORPORATION CONSTRUCTION PRODUCTS BUFFALO NY P N 6129006 04 10 2019...

Page 2: ...cs 5 3 2 2 Checking Water Supply 6 3 2 3 Checking Chain and Bar 6 3 3 Planning the Cut 7 3 4 Breaking in a New Chain 8 3 5 Cutting Procedure 8 3 6 Shutting Down and Storing the Saw 8 4 INSPECTION AND...

Page 3: ...roduct Nameplate 4 3 1 Proper Chain Mounting 7 4 1 Dressed Bar Rail 10 4 2 Nose Sprocket Clearance 11 4 3 Sprocket Assembly 12 4 4 Sprocket Wear Measurement 12 7 1 C120 HydraCutter Handle Valve Assemb...

Page 4: ...cause injury Read them carefully If a label comes off or becomes illegible contact Reimann Georger Corporation for a replacement 1 4 C120 SAW SAFETY RULES 1 Only trained personnel shall operate the sa...

Page 5: ...on the handles 17 Never exceed the flow and pressure rating of the saw which is 12gpm at 2500 psi 18 Do NOT attempt to adjust the saw during operation 19 Keep clothing and all parts of the body away f...

Page 6: ...2 in 114 3 x 26 04 x 30 5 cm Dimensions with 15 in bar 48 x 10 25 x 12 in 121 9 x 26 04 x 30 5 cm Dimensions with 20 in bar 52 5 x 10 25 x 12 in 133 4 x 26 04 x 30 5 cm Dimensions with 25 in bar 58 x...

Page 7: ...ual If you have any question concerning the type of oil suitable for C120 operation please consult your local supplier or Reimann Georger Corporation for details 2 4 NAMEPLATE AND SERIAL NUMBER TAG It...

Page 8: ...ter smaller rebar 1 2 farther than 4 o c It is not advisable to use this chain on heavy steel reinforcing 5 8 16 mm diameter larger hard natural stone flint chert granite etc or very hard aggregate co...

Page 9: ...er pressure at the saw must be between 50 160 psi 3 9 6 bar with a flow rate of 2 5 gpm 9 lpm For best performance use an RGC in line water pump Permanent chain bar and drive and nose sprocket damage...

Page 10: ...is not change the position of the forward reverse lever on the power unit if equipped or reverse hydraulic connections at power unit CAUTION EXCESSIVE CHAIN OPERATING SPEED OR INSUFFICIENT WATER SUPP...

Page 11: ...ss hold the trigger lockout Then depress squeeze the trigger to start the saw 6 When putting the chain into an existing cut the cut must be the same width as the chain Putting the chain into an existi...

Page 12: ...make cleanup easier next time Make sure the chain bar and bar nose sprocket have a coating of oil to prevent rusting 7 Secure the saw and hydraulic power source to prevent unauthorized use 8 Store the...

Page 13: ...ance area Authorized personnel are the trained people as defined below and their supervision 4 Repairs must be made only by trained personnel A trained person is one who has read and thoroughly unders...

Page 14: ...stall chain and replace sprocket cover Securely attach with two hex nuts 30 8 Check the water ports for proper water distribution by triggering the saw with the water connected and hydraulics disconne...

Page 15: ...Do NOT turn around and continue using a worn drive sprocket A worn drive sprocket will increase wear on the chain chassis 28 27 26 Figure 4 3 Drive Sprocket Assembly 2 Before installing the drive spr...

Page 16: ...INJURY 1 Ensure the hydraulic hoses to the saw are disconnected before starting 2 With the drive sprocket cover removed back out the bar adjustment screw 36 all the way by turning it counter clockwis...

Page 17: ...Use an attached guide on wall i e 2 x 4 wood rails Use a precut slot in the wall the full length of desired cut to be made Replace bar Premature chain stretch Chain is mounted backwards with bumper s...

Page 18: ...m Hydraulic pressure relief is set below 2500 psi Chain tension too tight or too loose Chain slipping through worn teeth on drive sprocket Hydraulic hoses too long or too small in diameter Hydraulic o...

Page 19: ...m cut Saw is binding in the cut Bar is bent or twisted Frame is bent Saw not cutting a straight line Side clearance of chain worn Wire edged bar rails Replace bar Repair or replace frame Refer to Saw...

Page 20: ...diamond segmented chain Six major factors are summarized as follows 1 Aggregate Hardness There are many different types of rocks used as concrete aggregate Some aggregates are very hard like flint an...

Page 21: ...the compressive strength the harder the concrete Generally higher strength concretes decrease expected chain life COMPRESSIVE STRENGTH CONCRETE CONCRETE TYPICAL HARDNESS STRENGTH PSI APPLICATIONS Ver...

Page 22: ...a hydraulic input in excess of 12GPM will decrease the life of both the segment and chain as well as cause equipment damage 6 Excessive Feed Force Excessive feed force dulls the diamond segments decre...

Page 23: ...1 OUTER SPOOL SPRING 11 5804654 1 INNER SPOOL SPRING 12 5804653 1 SCREW SHCS 8 32 X 1 2 13 7404608 2 OUTER QUAD RING 14 7404628 2 INNER QUAD RING 15 5804651 2 ROLL PIN 5 32 X 5 8 16 6014935 1 TRIGGER...

Page 24: ...BAR ADJUSTMENT PIN 38 5806141 1 BAR ADJUSTMENT NUT 39 1950401 1 AUX HANDLE MOUNTING BAR 40 5806206 1 HHCS 1 4 20 X 3 4 41 5806394 3 WASHER FLAT EXT TOOTH 1 4 42 1911928 1 HAND GUARD 43 6205646 1 HAND...

Page 25: ...WYPO 7 018 019 61 5119938 1 BEARING SLEEVE 62 5841075 2 RIVET 63 1919910 1 C120 HYDRACUTTER BAR CLAMP 64 5896955 3 WASHER FLAT SAE 1 4 SS 65 5901820 1 HOSE 1 4 PUSHLOK BLACK 66 7419101 1 92 FT GASKET...

Page 26: ...23 3 17 1 16 2 15 13 15 8 13 11 14 6 5 12 10 7 9 4 Figure 7 1 C120 HydraCutter Handle Valve Assembly...

Page 27: ...24 19 18 20 20 29 26 27 28 31 32 30 66 63 33 37 38 57 56 55 54 34 35 36 53 52 41 64 45 46 29 29 44 Figure 7 2 C120 HydraCutter Assembly Right Side View Bar Side...

Page 28: ...25 47 62 43 42 40 39 41 52 44 48 51 50 48 49 21 24 23 64 22 65 50 50 58 59 Figure 7 3 C120 HydrCcutter Assembly Left Side View Motor Side...

Page 29: ...26...

Page 30: ...SPECIAL INCIDENTAL OR CONSEQUENTIAL DAMAGES IN NO EVENT SHALL THE MANUFACTURER BE LIABLE TO THE BUYER OR ANY OTHER PERSON FOR ANY INDIRECT SPECIAL INCIDENTAL OR CONSEQUENTIAL LOSSES OR DAMAGES CONNEC...

Page 31: ...by normal wear and tear by improper adjustment or alteration by alterations not completed by authorized service personnel or by failure of product parts from such alterations 4 Costs of repairing dam...

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