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Rexnord
378-206
3001 W. Canal St., Milwaukee, WI 53208-4200 USA
January 2019
Telephone:
414-342-3131
Fax:
414-937-4359
www.rexnord.com
Supersedes 07-15
(PN-212395)
Falk
®
Quadrive
®
Shaft-Mounted Drives Model A
•
Owners Manual
Sizes 5407-5608
(Page 1 of 53)
TABLE OF CONTENTS
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Drive Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Section I — Drive Installation
Outfitting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Lubrication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Start Up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Section II — Drive Service & Repair
Preventive Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Stored & Inactive Drives . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Removal of Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Drive Disassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Identifying & Ordering Parts . . . . . . . . . . . . . . . . . . . . . . . 13
Recommended Spare Parts . . . . . . . . . . . . . . . . . . . . . . . 13
Parts List of Falk Part Numbers . . . . . . . . . . . . . . . . . . . . 15
Bearing Cross Reference Numbers . . . . . . . . . . . . . . . . . 16
Seal Cross Reference Numbers . . . . . . . . . . . . . . . . . . . . 16
Section III — Drive Reassembly
Drive Reassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17-20
Appendix
Appendix A: Lubrication Recommendations . . . . . . 22-29
Appendix B: Backstop Installation . . . . . . . . . . . . . 30-33
Appendix C: TA Removal Tool . . . . . . . . . . . . . . . . . 34-35
Appendix D: Motor Mount Installation . . . . . . . . . . . 36-37
Appendix E: Vertical Standpipe Installation . . . . . . 38-39
Appendix F: Modifications for Non-Standard
Mounting Positions . . . . . . . . . . . . . . . 40-41
Appendix G: Retaining Rings for Bushing Nuts and
Thrust Plates & Tooth Combinations For . . .
Vibrations Analysis . . . . . . . . . . . . . . . . . . 42
Appendix H: Drive Shaft Recommendations for
Tapered Drive Shafts . . . . . . . . . . . . . . . . 43
Appendix J: Drive Shaft Recommendations
Using TA Taper
®
Bushing . . . . . . . . . . 44-45
Appendix K: Drive Shaft Recommendations
Using (TCB) Kit . . . . . . . . . . . . . . . . . . 46-47
Appendix L: V-Belt Guard Installation . . . . . . . . . . . 48-49
Appendix M: Electric Fan Installation . . . . . . . . . . . . 50-51
Appendix N: Reliability Package . . . . . . . . . . . . . . . 52-53