Renz AB500HS Manual Download

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Manual

Autobind 500 HS

(semi-automatic binding machine)

Chr. RENZ GmbH

Rechbergstr. 44

73540 Heubach

Deutschland

Phone: + 49 (0) 7173/186-0

Fax: + 49 (0) 7173/3720

[email protected]

www.renz.com

www.renz-germany.de

Summary of Contents for AB500HS

Page 1: ...anual Autobind 500 HS semi automatic binding machine Chr RENZ GmbH Rechbergstr 44 73540 Heubach Deutschland Phone 49 0 7173 186 0 Fax 49 0 7173 3720 mail renz germany de www renz com www renz germany de ...

Page 2: ...onnection 11 6 7 Installation 12 6 8 Installation of the de spooling device 12 7 RENZ Autobind 500 Technical data 13 7 1 Binding format 13 7 2 Electrical connection 13 7 3 Dimensions 13 7 4 Environmental conditions 13 7 5 Pneumatic requirement 13 7 6 Weights 13 8 RENZ RING WIRE Chart 14 9 Touch screen display and switches 15 10 Adjustable machine elements 16 10 1 Paper side stops 16 10 2 Clamping ...

Page 3: ...stops 34 13 2 2 2 Installation and adjustment of the loop side stop 34 13 2 3 Table height 35 13 2 4 Front stop position of the table 35 13 2 5 Adjustments in the automatic mode display 36 13 2 6 Ajust the output section 37 13 2 6 1 Adjust the conveyor shingle belt CB120HS 37 13 2 6 2 Adjustment of the simple output tray optional 38 14 Trouble shooting AB500HS 38 15 Calendar hanger tool KAS option...

Page 4: ... EG guidelines 89 392 EWG and with the sole responsibility of Company Chr Renz GmbH Rechbergstraße 44 D 73540 Heubach The following harmonized specifications were applied EN ISO 12100 security of machines units and systems EN 60 204 1 electrical equipment for industrial machines The following national norms guidelines and specifications were applied A complete technical documentation as well as th...

Page 5: ...B_HS_V61_FX3U Closing tools delivered together with the Autobind No yes no No yes no No yes no 3 16 R 1 4 3980 R 5 16 3984 R 3 8 R 7 16 R 1 2 3977 R 9 16 R 5 8 3943 R 3 4 3942 R 7 8 R 1 3684 R 1 1 8 R Calendar hanger unit KAS300 s n 43300000561 4318 without KAS Conveyor belt CB120HS s n 4350022135 without CB120HS output tray yes no Special equipment additional closing bar 1 4 s n 3981R Heubach Wed...

Page 6: ... automatic binding machine to close double loop wire from 100mm 500mm working width and a diameter range from 3 16 1 1 8 Additional equipment KAS unit enables you to bind calendar with hangers Skip binding up to 10 elements are possible in standard configuration 4 3 Sequence of operation The product has to be placed at the front and side stops at the table By pressing the foot pedal the clamping d...

Page 7: ...he machine is used only qualified and authorised personnel operate maintain and repair the machine this personnel is regularly trained in all relevant matters of Health and Safety and Environmental Protection as well as knowing the operating manual and in particular the safety instructions contained in it all safety instructions and warnings applied to the machine itself are not removed and are le...

Page 8: ...chine starts Every time you start production inspect the machine for visible damage and ensure that it is operated only in perfect working order The supervisor must be informed of any faults that have been noticed Every time you start production clear any material and objects that are not required for production from the working area of the machine Every time you start production check and ensure ...

Page 9: ...ace pipelines through preventive maintenance even when no damage is visible Before starting the machine after maintenance or repair work check that loosened screw connections are securely fitted ensure that container covers screening equipment or filters that have been removed are re installed remove all materials tools and other equipment necessary for maintenance or repair work from the working ...

Page 10: ...h forks long enough to extend through the whole machine frame to ensure safe conditions during transport Take note of the support points for lifting the machine shown in the sketch below Use only lifting apparatus to transport the machine over ramps Danger Movement is only allowed with fork lifts or pallet trucks with an adequate load bearing capacity The AB500HS can tilt if you move on uneven or ...

Page 11: ...move the machine on declinations 6 4 Space requirement with simple output tray 2 0 5 mt r 1 9 6 m t r Please ensure that for the safe operation of the machine the working area of the operating personnel is of an adequate size Set the machine up on a level surface Caution The full weight of the AB500HS approx 240kg without closing tools or KAS unit will be put on the four adjusting feet Please make...

Page 12: ...f the operating personnel is of an adequate size Set the machine up on a level surface 6 6 Electrical connection The standard voltage is 230V 1 ph 50Hz 115V 1ph 60Hz on request The socket must have a protective wire PE The socket must be secured with 16 Amps If you are not sure that your socket is fulfilling the specifications please consult an electrician before you install the AB500HS ...

Page 13: ...rect Are all safety devices operational Information Before starting the AB500HS for the first time without fail carry out the following procedures Clean all painted and metal surfaces in the working area with a mild cleaning agent to remove residues of rust proofing materials applied for transport 6 8 Installation of the de spooling device Remove the two screwse of the de spooling devicec Put the ...

Page 14: ...system of protection IP42 7 3 Dimensions length approx 1 65m depth approx 1 56m height approx 1 70m 7 4 Environmental conditions Environmental temperature operation min 15 C max 35 C Environmental temperature storage min 5 C max 50 C Max humidity max 85 rel humidity not condensing 7 5 Pneumatic requirement air pressure requirement 300 340 Lit minc at 7 7 5 bar 101 108psi max source pressure 10 bar...

Page 15: ...6 0 x 6 0 Ø 6 0 3 4 19 0 2 1 15 0 100 420 6 0 x 6 0 Ø 6 5 7 8 22 0 2 1 18 0 100 420 6 5 x 6 5 Ø 6 5 1 c 25 4 2 1 20 0 100 420 6 5 x 6 5 Ø 7 0 11 8d 28 5 2 1 23 0 100 420 6 5 x 6 5 Ø7 0 Information Calendars can only be bound in the sizes 1 4 to 7 16 When you bind 7 16 the calendar hanger can slide out of the binding Please adhere to the numbers in the above chart Increasing of the book thickness o...

Page 16: ...ower on switch e Rheostat for spool motor This switch controls the speed of the spool de winding 0 OFF 10 ON max de winding speed f Emergency off switch This switch interrupts the entire power supply and the machine stops immediately g Main switch The main switch is at the switch box on the back of the machine DANGER Even if the main switch is off there is still voltage in the control box Repair a...

Page 17: ...port into the closing bar The opening height of the clamping rail can be adjusted according to the diameter of the RENZ RING WIRE element selected 10 3 Table height adjustment According to the used diameter you have to adjust the front stop position of the table The screwc enables you to adjust the front stop position The screw is located at the lower front side of the binding table 10 4 Table fro...

Page 18: ...eelc enables you to adjust the distance 10 7 Simple output tray optional The output tray could be placed beside the AB500HS instead of the conveyor belt You can adjust the height by releasing the clamping lever and lifting the upper section up or down The slope is adjustable as well Release the according clamping lever and adjust the slope of the upper part For different sizes there is a guiding s...

Page 19: ...ce unit prepares the compressed air for the machine The air is dried and kept at a constant pressure The water trap functions automatically when the water in the water container reaches a certain height a float valve opens and the water is drained off The standard operation pressure is set at about 7 7 5 bar 101 109psi when the machine is delivered This pressure can be changed by turning the press...

Page 20: ...isplay By touching the area of the word Next the screen changes to the menu set up 11 1 2 Set up screen The set up menu directly appears after the starting screen You also can open it in the operation mode menu The set up menu is for setting the data like pitch no of loops calendar hanger on off and the feeding speed By touching the Next button the initial run starts After finishing the reference ...

Page 21: ...g table forward or backward Move the lower closing bar up or down Move the rail of the upper closing bar up and down Move the cutting knife up or down Move the calendar hanger unit forming cylinder forward backward Move the delivery cylinder of the calendar hanger unit forward backward Feeding in of new loops according to the input of the set up Removes your product from the table via the belts Re...

Page 22: ...y one step clock wise If you touch the chain button the position of the transport chain will be corrected by one step anti clock wise If you touch the exit button the screen will change to the main menu 11 1 8 Display messages If you leave the Set up menu by pushing the exit button this screen appears It appears as long as the initial run is active This screen only appears in manual operation If w...

Page 23: ...sition query is defective or disadjusted By pushing the exit button you will come back to the previous screen This screen appears if the proximity switch for the pressure bar query is defective or disadjusted By pushing the exit button you will come back to the previous screen This screen appears if the proximity switch for the table rear home stop position query is defective or wrong adjusted By ...

Page 24: ... diameter of 5 16 Normally for A4 size you need 34 loops As for this we want to program 34 loops with 3 1 pitch The numeric fields are fulfilling the following functions c Distance from the knife to the first loop d No of loops for the first loop section e Distance between the 1st and the 2nd loop section for calendar hangers f No of loops for the second loop section g Distance between the and the...

Page 25: ...the Enterf button The input box closes and the value appears in the second fieldd Information In regular cases the distance from the knife to the first loop section is 3 for 3 1 pitch For 2 1 the value is 2 These values could be increased but not decreased Information With the button e you can delete wrong inputs If you type in 0 for the first value distance from the knife to the first loop sectio...

Page 26: ...during the binding Out of our experience in 99 of all the cases it does not affect the binding result positively Information If you set prohibited values the display shows an error message for example if you want to set the feeding speed to 180 or the pitch to 6 1 11 3 Example 2 for 3 1 pitch with calendar hanger Now we want to bind a calendar in A4 size with a thickness of about 3 0mm In this cas...

Page 27: ...e value by pushing the ENT button The input box closes and the value appears in the pitch field Information The change of the pitch is only necessary if it is not set to your desired value 9 Push one of the key buttonsj The valuei will be shown at the screen Changing from 1 short to 1 long and then to Off by each touch 10 Switch on the KAS unit by setting the value to 1 short or 1 long Please find...

Page 28: ... loop section Confirm the value by pushing the ENT button The input box closes and the value appears in the 1st fieldc 4 Push the 2nd numberd and type in 4 for the 1st number of loops Confirm the value by pushing the ENT button The input box closes and the value appears in the 2nd fieldd Information 3 1 elements with less than 4 loops do not work 2 1 elements with less than 3 loops do not work A v...

Page 29: ...ew one onto the shaft Slide the pressure spring onto the shaft Then slide the spool clamp onto the shaft until it applies pressure on the spring Tighten the spool clamp Danger The spring is under pressure If you open the clamping lever the spring and the clamping device possibly jumps off the shaft It could hurt you or your colleagues Please take care when you release clamping lever Information Th...

Page 30: ...ding Calendar hanger yes no Sample of you product for adjusting the AB500HS Select the required RING WIRE diameter according to the chart on chapter 8 13 1 Changing of inlet channel and feeding wheel 13 1 1 Changing of the inlet channel Fold the table back like shown on sketch 12 to get better access to the inlet area Information To be able to change the inlet channel or the feeding wheel you firs...

Page 31: ...t of the inlet channel should be in one line with the height of the lower closing bar to enables the wire an easy access to the closing bar without resistance 13 1 2 Changing of the feeding wheel and height adjustment of the knife To change the feeding wheel please proceed as follows Release the clamping screwd of the feeding wheelc Pull the feeding wheel off the shaft Put the new feeding wheel on...

Page 32: ...t lose one ore damage one of these bushes Put the left bush into the lower closing bar Put the closing bar with the bush onto the pressure bar of the AB500HS Lift the closing bar at the left and put the eccentric bush into the according hole Turn the eccentric bush into the highest position Screw in the two screwse for the bushes and the three fixing screwsd but do not tighten them Now turn the ec...

Page 33: ...clockwise less distance Turning counter clockwise more distance Set the distance to a measure that the Ring Wire does not clamp during the feeding in but as close as possible if it is set to far the Wire will tilt 13 1 5 Adjusting the closing limitation Information The closing limitation limits the way of the lower closing bar The upper position of the pressure bar decides on how far the wire will...

Page 34: ...s approx 1st groovef top view approx 14mm 2nd grooveg approx 20mm 3rd grooveh approx 26mm 4th groovei approx 32mm 13 2 1 2 Adjustment of the right side Release the two screwsc for the cylinder mounting angle Move the cylinderd up downwards as long as you has reached the correct height If the long holes are not long enough please remove the screws and use the other threads of the mounting angle to ...

Page 35: ...n the center of the perforation or not If not please correct the position by adjusting the side stops Open the clamping screwsd and move the side stopsc as long as your loops are in the center of the perforation 13 2 2 2 Installation and adjustment of the loop side stop Information If you have problems with a varying pitch if the pitch is sometimes too long please use the loop side stop Wire that ...

Page 36: ...t a rod in one of the holese around the circumference of the nut 13 2 4 Front stop position of the table Information Dependent to the wire diameter that is used you have to adjust the front stop position of the table This position enables the wire to slide through the perforation of the product without resistance Put your product onto the table and move it to the front stop and the side stop Activ...

Page 37: ... the speed of the wire feeding The settable range is from 10 130 The bigger the diameter the lower the speed clamping Usually the clamping is closed If the clamping is set to open it will release the product during the closing procedure You can try the open position if you have thick products and your binding quality is not ok counter If you press the counter button the value will be set automatic...

Page 38: ... 5 1cm Now set the height of the CB120HS Release the clamping leversj and move the belt down or lift it up as long as the guiding rail is about 0 5 1cm below the tablek surface Set the rear of the CB120HS by the same way Place your producti onto the CB120HS Move the rear stop angleh to the product with a distance of approx 1 2cm The position of the angle is fixed by a magnet and is simply adjustab...

Page 39: ...Compressed air not connected 3 Supplying hose too long or too thin which leads to a decrease of pressure 1 Increase pressure adjustment 2 Connect air supply 3 Check length and thickness of the supplying hose and change if necessary display shows empty shaft magazine 1 Shaft magazine is empty 2 Connector at the KAS 300 is not plugged in 3 KAS is activated at the touch screen but not in use 1 Fill u...

Page 40: ... front 3 Too many washers behind the upper closing bar 4 Not enough washers behind the lower closing bar 1 Adjust the table stop see chapter 13 2 4 2 Turn the manual wheel for the closing limits clockwise 3 Remove some of the shim washers 4 Put some washers behind the lower closing bar Different shape of the binding left and right 1 Side stops are not adjusted at a right angle to the angle stop 2 ...

Page 41: ... if necessary RING WIRE elements are cut with different numbers of loops RING WIRE elements are pressed or torn during the run in 1 Adjustment of the transport wheel is not correct 2 Adjustment of the transport chain is not correct 3 Height of knife is not correct 4 Height of inlet channel is not correct 1 Please check the setting of the transport wheel in the menu run in test 2 The basic setting ...

Page 42: ...o set the CH deeper into the closing bars CH is outside of the binding at one side 1 KAS unit is not fixed parallel 2 Support rails at the delivery section are clamping 1 Check the position of the KAS unit and adjust parallel if necessary 2 Check the two support rails of the delivery section They must movable easily Malfunction at the separation wheel The shafts are not falling down into the formi...

Page 43: ...calendar hangers from max 308 c mm down to 88mm out of straight shafts After the hangers are formed the KAS unit automatically feeds the hangers into the closing bars c max length depends on KAS unit that you have ordered see above mentioned table 15 3 Sequence of operation The straight shafts are put into a reservoir of the KAS up to 1000 pcs The separation wheel separates the shafts and delivers...

Page 44: ...pipes into the cylinder connectorsf g The connectors of the cylinders and the pipes are marked with a colored tape Plug in the plugh for the recount function for missing shafts Caution Plug in the plug for the recount function always directly after you put the KAS unit onto the tool holding rail The plug must be connected before you activate the KAS function in the display This avoids wrong recogn...

Page 45: ...afts longer than 158mm You can store the rails at the very left and right side on the shafts Therefore open the clamping screwsj and pull them backwards out of the shafts If you work with shafts longer than 158mm move the support rails to a centered position between the separation wheelf and the support wheelsc Now put a shaft into the reservoir The shaft must have a space to the side frame of abo...

Page 46: ...ation Depending on the diameter you use the inclination of the slider must be corrected The upper surface of the sliderc should have a distance of about 0 2 0 4mm to the slope of the upper raile If you lift up the upper rail with the slider it is set to high Open the two clamping screws No f at sketch 30 on each side and lift the complete slider mechanism down Tighten the clamping screws The strai...

Page 47: ...turn it Now the KAS unit is supplied with compressed air turning clockwise Valve is open turning counter clockwise Valve is closed Danger Never ever put your hands fingers or anything else into the forming area of the KAS unit If the cylinder moves forwards or backwards it will cause heavy injury Danger Make sure that your pneumatic pipes are fixed properly in the connector If you supply the pipes...

Page 48: ...f the KAS hits the paper clamping rail table height is too high correct the table height see chapter 13 2 3 closing result without KAS unit better than with 1 slider unit is not centered to the thumb cut 2 table is set to high 3 delivery slider is to high it hits the moveable rail of the upper closing bar 4 front stop position of the table is not correct too far to the front 1 adjust the KAS unit ...

Page 49: ...m dust Remove the wire waste every day for example calendar hangers underneath the table Disassemble the closing bars and clean them from paper dust and or small markings once a month Clean the transport belts at the table daily Remove paper and wire waste directly Clean the water separator of the pneumatic maintenance unit every 2 months Use warm clean water free of cleaning agents Caution Too mu...

Page 50: ...AB500HS For your notes page 17 For your notes ...

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