Rayco RG80 2019 Parts Manual Download

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RG80

PARTS MANUAL

PRINTED IN USA

INDEX: PMRG80-19

Summary of Contents for RG80 2019

Page 2: ...allinstructionsbefore attempting to operate this machine This manual should be readily available for reference at all times Additional copies of this manual may be purchased from Rayco This Rayco machine was designed and manufactured by RaycoManufacturing Inc Wooster Ohio Duetocontinuous improvements Rayco reserves the right to make changes in engineering design and specifications or discontinue m...

Page 3: ...landtechniquesdevelopastheoperatorgainsknowledge of the machine and its capabilities Maintenance The maintenance section is a guide to equipment care The Maintenance Interval Schedule lists the items to be maintained at a specific service interval The Maintenance Interval Schedule lists the page number for the step by step instructions required to accomplish the scheduled maintenance procedure Mai...

Page 4: ...edforyourmaximum benefit for every dol lar spent The machine is constructed for durability and easy maneuvering for those hard to reach tree stumps and roots Its 23 diameter cutting wheel with 24 Rayco Supertooth is pow er ful ly driven through a variable displacementaxialpistonpumpandasynchronousbeltwitha 85hpFord2 5L EPA CARBcompliant Vertical4 cycle liquid cooled gasoline engine at its source C...

Page 5: ...peration Also engine must not move left or right while in operation Hydraulic System Cutter Cutter Pump Variable displacement axial piston Cutter Motor Fixed displacement axial piston Cutter Pump Displacement 45cc Maximum Command Cut Swing speed control and horse power optimizer Filter Easy access suction filter and charge pres sure filter System Pressure Relief 5000 PSI Lift swing cylinders Lift ...

Page 6: ...uced 01 Two digit month 01 Jan 02 Feb etc 18 Two digit year 18 2018 19 2019 etc It is attached to the machine at the location shown For ready reference record it in the boxes provided on page 8 For reference on communication regarding the engine record its model and serial numbers also in the boxes provided on page 8 of this manual See the Engine Operator Manual for assistance in locating the numb...

Page 7: ...ification Numbers Model Number Serial Number Machine Engine Implement Implement Dealer Information Name Address Dealer Contact Phone Number Hours Sales Parts Service Serial number is located as shown Use the below table to record identification numbers and dealer information ...

Page 8: ...RG80 Parts Manual 8 38347 Frame Assembly Rev G 2 3 5 11 8 56 21 38 28 55 26 17 9 40 1 18 6 7 22 28 34 32 51 52 58 44 4 61 62 48 36 24 SECTION A A 722836 QTY 8 EACH SIDE 804590 QTY 8 EACH SIDE ...

Page 9: ...Frame Assembly Rev G 40 40 57 53 37 25 48 24 36 42 15 63 CUT TO 20 5 14 53 37 25 24 32 63 CUT TO 15 5 20 29 28 30 ITEMS NOT SHOWN 3 764712 TEE MINICHECK 6 ORFS 13 35 39 41 19 27 23 45 60 800857 TRIM SEAL AROUND PERIMETER OF RADIATOR OPENING ...

Page 10: ... GROMMET RUBBER 9 16 ID 32 2 730131 HOSE LUBRICATION 20 33 2 750050 NUT LOCK 5 16 18 NYLON 34 4 750061 NUT WHIZ 3 8 16 SERR FLANGE L N GR8 ZN 35 4 750463 RIVET 3 16 X 3 8 STLMAND 36 2 750955 BOLT HEX 1 4 20 X 2 GR8 37 2 760237 BOLT HHCS 1 4 20X3 25 GR8 38 3 760261 NUT HNNL 3 8 16 INS 39 1 761900 GROMMET RUBBER 11 16 ID 40 15 762499 BUMPER HOOD 41 2 763757 WASHER FLAT 5 16 HARDENED 42 1 800622 BATT...

Page 11: ...86 11 11543 Filter Assembly Rev A 1 NOTE 1 WIRE CONNECTOR AS FOLLOWS WHITE WIRE POSITION B RED WIRE POSITION A BLACK WIRE POSITION C OIL FILTER 762462 ITEM QTY PART DESCRIPTION 1 1 803264 FILTER ASM PRESS 3 PORT W METRIPAK SWITCH ...

Page 12: ...BOLT HEX 1 2 13 x 1 1 2 6 4 722539 BOLT CARR 1 2 13 X 1 1 2 7 4 724503 NUT HNML 1 2 13 PREV TORQ GR8 8 4 27048 PIN WELDMENT 9 1 24237 CYLINDER WELDMENT 10 10 3 728004 PIN COTTER 3 16 X 1 1 2 11 1 28306 ARM LIFT WELDMENT 12 3 28303 ARM BLADE 13 3 726906 WASHER FLAT 1 10 GA 14 2 800972 PIN CLEVIS 3 4 X 1 3 4 LG 15 8 765313 BUSHING COMP 1 25 X 1 X 1 25 16 1 34589 BRACKET BLADE WELDMENT 17 1 34590 BLA...

Page 13: ...M 2 2 38243 LEFT WHEEL ASM 3 2 38244 RIGHT WHEEL ASM 4 1 38245 DUAL WHEEL GROUP ASM 5 52 722836 BOLT MSHCS 10 X1 5 X 20 6 2 803811 DRIVE FINAL 38241 Propel Assembly 3 6 1 2 3 2 4 5 6 MOUNT DRIVE TO WHEEL AND FRAME USING 722836 BOLTS NOTE USE BLUE LOCTITE ON DRIVE BOLTS AND TORQUE TO 55 LB FT ...

Page 14: ...RG80 Parts Manual 14 Steering Axle 38424 Rev A 11 9 11 9 9 5 13 10 2 1 12 NOTE USE BLUE LOCTITE AND TORQUE DRIVE BOLTS 804590 TO 55LBS FT 3 3 14 15 4 4 6 1 4 8 7 USE RED LOCTITE 6X 3 4 4 4 3 3 11 11 1 ...

Page 15: ...E JOINT WELDMENT 5 1 722201 BOLT HEX 5 16 18 X 2 GR8 6 6 722506 BOLT HEX 1 2 13 X 2 GR8 7 6 724501 NUT HEX 1 2 13 GR8 8 6 726502 WASHER LOCK 1 2 9 4 730011 ZERK GREASE 1 4 28 STR 10 1 750050 NUT LOCK 5 16 18 NYLON 11 2 803811 DRIVE FINAL RG45T 12 16 804590 BOLT MSHCS 10 X1 5 X 25 13 1 20405 PIN PIVOT STEER AXLE 14 2 760872 BEARING GARMAX 1 25X1 00 15 1 12002 STEER CYINDER ASSY ...

Page 16: ... FULL TURN EPA 4 2 750057 NUT WHIZ 1 2 13 SERR FLANGE L N GR8 ZN 5 2 761617 BOLT WHIZ 1 2 13 X 1 1 4 GR8 2 ZP 6 5 764408 SCREW 10 32 X 3 4 SLOTTED PAN HEAD 7 5 760578 WASHER SEALING 10 8 1 38840 KIT FUEL TANK FOAM 9 2 38841 TANK BRACKET SPACER 10 1 724508 NUT LOCK 1 4 20 NYLOCK 11 1 804857 FIT PLUG 6MOR A 3 1 5 1 4 8 9 10 DETAIL A SCALE 2 5 2 6 7 2 11 ...

Page 17: ...RG80 Parts Manual 800 392 2686 17 38274 Hydraulic Assembly Rev B 8 9 1 2 6 12 10 7 CHECK VALVE PLACED ON INSIDE OF TANK 5 3 5 3 8 4 2 12 11 NOTE SOME ITEMS HIDDEN FOR CLARITY ...

Page 18: ...NCTIONS CUTTER PUMP SUCTION GEAR PUMP SUCTION 6CC FOR PROPEL ITEM QTY PART DESCRIPTION 1 1 27439 SENSOR HYD OIL LEVEL W PLUG 2 1 38275 HYD TANK WELDMENT 3 2 750057 NUT WHIZ 1 2 13 SERR FLANGE L N GR8 ZN 4 1 761051 MAGNET HYD RES 5 2 761617 BOLT WHIZ 1 2 13 X 1 1 4 GR8 2 ZP 6 1 800874 COVER CLEAN OUT TANK 10 7 1 801012 VALVE CHECK 25 PSI 8 1 802707 BREATHER FILLER RESERVIOR NYLON 9 1 805819 SWITCH ...

Page 19: ...0 392 2686 19 38286 Fuel System Assembly NOTE 803432 FUEL PUMP 802967 FUEL FILTER COME WITH THE 805820 ENGINE 2 2 6 6 6 2 2 10 5 1 8 9 3 1 3 8 12 11 12 11 5 FUEL PUMP PROVIDED WITH THE ENGINE NOTE ITEMS HIDDEN FOR CLARITY ...

Page 20: ...OLT HEX 1 4 20 X 2 1 4 5 3 724508 NUT LOCK 1 4 20 NYLOCK 6 78 730043 2HOSE FUEL LINE 5 16 30R7 7 2 750061 NUT WHIZ 3 8 16 SERR FLANGE L N GR8 ZN 8 8 802628 QUICK CONNECT FUEL 5 16 STR 9 2 802629 QUICK CONNECT FUEL 5 16 90 DEG 10 10 802849 CLAMP STEPLESS EAR 52 618 I D 11 2 803428 CLAMP 2 VINYL 12 1 803433 SENSOR TEMP AND PRESSURE 13 2 803434 FITTING 6 STOR 5 16 14 2 803435 FITTING 3 STOR 5 16 15 1...

Page 21: ...OOD 8 1 801183 BOLT BHCS 1 4 20 X 5 8 ZP 9 1 722302 BOLT HEX 3 8 16 X 3 4 GR8 10 1 804747 SWITCH EMER SHUTDOWN TWIST TO RELEASE EAO 84 5030 0040 11 1 805827 LCM CONTROLLER RECEIVER MHR 12 6 800812 BOLT BHCS 10 24 X 5 8 13 6 724105 NUT HEX LOCK 10 24 14 2 750762 BOLT WHIZ 5 16 18 X 3 4 15 2 750764 NUT WHIZ 5 16 18 SERR FLANGE L N GR8 ZN 16 1 806035 INDICATOR LIGHT LED YELLOW 17 1 805982 RELAY ONE S...

Page 22: ... 1 6 38389 PLATE OUTER RUBBER CLAMP 2 2 38805 CLAMP HOSE HOLDER OUTER 3 2 38806 CLAMP HOSE HOLDER MID RG80A 4 1 38925 PLATE CUTTER HOSE HOLDER 5 8 722305 BOLT HHCS 3 8 16X1 5 GR8 ZP 6 12 726300 WASHER FLAT 3 8 SAE 7 4 750917 BOLT HEX 3 8 16 X 2 1 2 8 12 760261 NUT HNNL 3 8 16 INS 9 4 801670 ISOLATOR RUBBER 25 X 410 X 75 ...

Page 23: ...ual 800 392 2686 23 38240 Cutter Boom Assembly Rev F 33 26 31 24 35 37 10 24 36 24 11 25 25 22 9 14 7 4 8 28 4 1 11 3 9 TORQUE TO 60 LBS FT 11 A A 30 2 22 8 1 23 43 40 28 41 26 42 34 18 45 37 SECTION A A 9 2 30 22 4 ...

Page 24: ...RG80 Parts Manual 24 38240 Cutter Boom Assembly Rev F 49 44 1 3 15 8 16 20 8 19 46 27 29 27 44 29 17 32 17 21 38 39 12 50 6 ...

Page 25: ...RG80 Parts Manual 800 392 2686 25 38240 Cutter Boom Assembly Rev F 24 12 12 4 5 49 13 28 49 51 24 ...

Page 26: ...RR FLANGE L N GR8 ZN 23 4 750061 NUT WHIZ 3 8 16 SERR FLANGE L N GR8 ZN 24 22 750399 BOLT WHIZ 3 8 16 X 1 GR8 2 ZP 25 4 750414 BOLT WHIZ 1 2 13 X 1 GR8 2 ZP 26 2 750763 NUT JAM 1 2 13 27 2 750940 WASHER FLAT 1 SAE 28 18 760261 NUT HNNL 3 8 16 INS 29 2 760872 BEARING GARMAX 1 25X1 00 30 2 761617 BOLT WHIZ 1 2 13 X 1 1 4 GR8 2 ZP 31 1 763437 WASHER FLAT 1 2 SAE ZINC 32 2 765313 BUSHING COMP 1 25 X 1...

Page 27: ...ECE TAPPED 8 2 32267 WASHER CUTTER WHEEL 9 1 35997 SHAFT CUTTER WHEEL 10 1 38239 RING CUTTER WHEEL SHAFT 11 2 714604 BEARING PB 2 3 16 12 1 716520 BUSHING E X 2 3 16 13 24 718014 BOLT POCKET 2 3 4 1960 S 14 2 722503 BOLT HEX 1 2 13 x 1 1 4 15 3 722506 BOLT HEX 1 2 13 X 2 GR8 16 4 760976 BOLT HEX 5 8 18X4 GR8 17 8 724702 NUT HEX 5 8 18 GR8 18 5 726502 WASHER LOCK 1 2 19 1 761438 RG66C POLYCHAIN 175...

Page 28: ...nual 28 3 4 7 17 16 6 5 ONLY FILL RADIATOR AND COOLANT RESERVOIR WITH CHEVRON 227045 RAYCO 764766 22 38390 Engine Assembly 19 20 19 19 20 19 SEAL THESE HOLES WITH BLACK SILICONE AND FINISH PARALLEL WITH HOUSING FACE ...

Page 29: ...UMP STACK ASM 7 1 38393 ENG MNT RH FAN SIDE WELD 8 1 38397 ENG MNT RH FAN SIDE WELD 9 2 722504 BOLT HEX 1 2 13 x 1 1 2 10 6 722837 BOLT MHHCS 8 X 1 25 X 16 11 7 722838 BOLT METRIC 10 X 1 5 X 30 12 2 724503 NUT HNML 1 2 13 PREV TORQ GR8 13 4 726501 WASHER FLAT 1 2 14 14 726954 WASHER METRIC LOCK M10 15 6 750389 WASHER METRIC LOCK M8 PL 16 1 805719 COUPLING PUMP FLYWHEEL RG80A 17 1 805820 ENGINE 2 5...

Page 30: ...RG80 Parts Manual 30 38288 Fan Tensioner Assembly 2 6 2 2 2 2 APPLY BLUE LOCTITE TO FAN BOLTS AND TORQUE TO 26 LBS FT 26 ...

Page 31: ...26201 WASHER FLAT 5 16 13 2 726202 WASHER LOCK 5 16 PLATED 14 5 726300 WASHER FLAT 3 8 SAE 15 4 726302 WASHER LOCK 3 8 16 3 726954 WASHER METRIC LOCK M10 17 1 750192 BOLT METRIC 10 X 1 5 X100 18 1 750389 WASHER METRIC LOCK M8 PL 19 1 750931 BOLT CAR 3 8 16 X 2 1 2 20 1 760261 NUT HNNL 3 8 16 INS 21 1 761617 BOLT WHIZ 1 2 13 X 1 1 4 GR8 2 ZP 22 1 763555 BOLT METRIC 8 X 1 25 X 90 23 1 800613 BOLT ME...

Page 32: ...2 5 EPDM 2 1 38300 TUBE INTAKE W PCV HOSE CONN 3 1 38301 PIPE INTAKE POST FILTER 4 2 722114 BOLT WHIZ 3 8 16 X 3 4 GR8 2 ZP 5 2 730024 CLAMP HOSE 4 6 1 750408 CLAMP HOSE 2 13 16 3 3 4 7 7 1200055 CLAMP HOSE 1 9 16 X 2 1 2 8 1 750679 ELBOW RUBBER 90D 2 9 18 763813 HOSE FUEL LINE 3 8 30R7 10 1 763817 HOSE SILICONE 2 ID X 4 LG 11 1 801397 AIR INTAKE 12 1 803067 INDICATOR SERVICE 62 5MB VISUAL 13 1 80...

Page 33: ...AULIC OIL COOLER 10 1 38825 SHROUD LOWER FAN WELD 11 1 38834 SHROUD FAN UPPER WELD 12 1 18473 FAN GUARD WIRE TYPE 13 1 38313 BRACKET HOC RH 14 1 38311 BRACKET HOC LH 19 18 730043 HOSE FUEL LINE 5 16 30R7 16 2 38322 HOSE ELBOW 45D 1 3 8 ID 17 2 722205 BOLT HEX 5 16 18 X 1 GR8 18 2 750050 NUT LOCK 5 16 18 NYLON 19 2 763757 WASHER FLAT 5 16 HARDENED 20 3 750140 CLAMP SPRING ACTION 1 2 21 4 726201 WAS...

Page 34: ...71 BRACE TAILPIPE 2 1 38402 CATALYST MOUNT ASM 3 2 722838 BOLT METRIC 10 X 1 5 X 30 4 2 726954 WASHER METRIC LOCK M10 5 1 760768 CLAMP MUFFLER 2 HD SADDLE 6 2 805487 WASHER FLAT M10 7 1 38767 PIPE EXHAUST CATALYST 8 2 736109 CLAMP MUFFLER 1 7 8 HD SADDLE 9 1 38306 EXHAUST PRE CATALYST 10 2 760768 NUT NUT MUFFLER CLAMP ...

Page 35: ...t Assembly 1 6 4 5 2 3 ITEM QTY PART DESCRIPTION 1 1 38401 CATALYST MOUNT WELD 2 2 38403 STRAP CATALYST OUTER 3 2 722114 BOLT WHIZ 3 8 16 X 3 4 GR8 2 ZP 4 2 722722 BOLT BHS 3 8 16 X 1 5 2 726300 WASHER FLAT 3 8 SAE 6 4 750399 BOLT WHIZ 3 8 16 X 1 GR8 2 ZP ...

Page 36: ... Parts Manual 36 38802 Exhaust Shroud Assembly 1 4 3 2 ITEM QTY PART DESCRIPTION 1 1 38795 SHROUD EXHAUST WELD RG80A 2 6 726101 WASHER FLAT 1 4 USS 3 6 726102 WASHER LOCK 1 4 4 6 765067 BOLT BHCS 1 4 20 X 1 ...

Page 37: ...RG80 Parts Manual 800 392 2686 37 38410 Enclosure Group Assembly 8 12 7 22 15 14 17 14 9 18 19 4 6 5 4 6 21 6 14 4 6 15 4 6 14 4 6 4 6 3 10 4 3 8 5 7 6 5 7 13 7 9 13 17 17 ...

Page 38: ... WHIZ 3 8 16 X 5 8 7 1 38411 LH HOOD WELDMENT 8 1 38420 PANEL INTAKE ACCESS COVER 9 1 38422 RAD GRILLE SCREEN WELDMENT 10 1 38430 PANEL BATT ACCESS COVER 11 1 38433 RH REAR ACCESS DOOR WELD 12 1 38434 LH REAR ACCESS DOOR WELD 13 5 760103 LEVER LATCH W LOCK T275 14 2 38438 PANEL BELLY ACCESS COVER 15 1 38439 PANEL FRONT WHEEL DRIVE CVR 16 1 805729 TRANSMITTER BELLYBOX 17 1 38448 HYD TANK GUARD WELD...

Page 39: ...352 WASHER TABBED 1 2 2 2 722505 BOLT HEX 1 2 13 x 1 3 4 3 2 762668 WASHER NORDLOCK 1 2 1 00OD 4 1 805686 PUMP CW 45CC RG80 5 1 805868 PUMP GEAR TRIPLE 6CC SAE A 6 2 726954 WASHER METRIC LOCK M10 7 2 760564 BOLT MSHCS 10 X1 5 X 30 8 2 805487 WASHER FLAT M10 38392 Pump Stack Assembly Rev B ...

Page 40: ... PIN ASSY RG100K 2 1 37967 PIN PIVOT HEAD ASSEMBLY 3 1 37969 CUTTER BOOM LIFT CYL ASM 4 2 37970 CYLINDER SWING ASSEMBLY 5 1 38442 PIVOT HEAD WELDMENT 6 1 726906 WASHER FLAT 1 10 GA 7 1 750325 RING RETAIN EXT HVY 1 A 2 1 DETAIL A SCALE 1 2 38441 Pivot Head Assembly ...

Page 41: ... 800 392 2686 41 21796 Hinge Pin Assembly ITEM QTY PART DESCRIPTION 1 1 21797 PIN HINGE 2 2 800155 RING RETAIN EXT 2 3 2 730080 GREASE ZERK 1 8 PTF STR 4 2 20703 SPACER HINGEPIN 5 2 25264 SPACER HINGEPIN WHEN NECESSARY ...

Page 42: ... 3 4 ITEM QTY PART DESCRIPTION 1 2 37968 PIN PIVOT HEAD 2 2 15862 WASHER THRUST KING PIN 3 2 722208 BOLT HEX 5 16 18 X 3 1 4 GR8 4 2 750050 NUT LOCK 5 16 18 NYLON 5 2 730080 GREASE ZERK 1 8 PTF STR 37967 Pivot Head Pin Assembly ...

Page 43: ...ev A 1 2 5 3 3 5 4 5 3 3 5 6 6 6 6 ITEM QTY PART DESCRIPTION 1 1 35967 CUTTER BOOM LIFT CYL WELDMENT 2 1 37963 PIN LIFT CYLINDER TOP 3 4 726909 WASHER FLAT 1 1 4 14GA 4 1 37966 PIN LIFT CYLINDER BOTTOM 5 4 760701 RING RETAIN EXT 1 1 4 6 4 730080 GREASE ZERK 1 8 PTF STR ...

Page 44: ...Assembly Rev A 3 4 1 5 6 2 2 ITEM QTY PART DESCRIPTION 1 1 12001 CYLINDER STEER WELD 2 2 7756 PIN STEER CYL 3 2 722107 BOLT HEX 1 4 20 X 1 3 4 4 2 724508 NUT LOCK 1 4 20 NYLOCK 5 1 730085 ZERK GREASE 1 4 28 90DEG 6 1 730011 ZERK GREASE 1 4 28 STR ...

Page 45: ...RG80 Parts Manual 800 392 2686 45 ...

Page 46: ...ssembly 1 2 6 4 3 5 6 4 3 ITEM QTY PART DESCRIPTION 1 1 15852 CYLINDER WELD SWING 2 1 760579 FIT EL90 2MP 2FPX 3 2 7669 PIN CYLINDER SWING 4 2 722201 BOLT HEX 5 16 18 X 2 GR8 5 1 729999 ZERK GREASE 1 8 NPT 90DEG 6 2 750050 NUT LOCK 5 16 18 NYLON ...

Page 47: ...RG80 Parts Manual 800 392 2686 47 ...

Page 48: ...RG80 Parts Manual 48 38445 Decal Kit Rev F 17 18 2 11 10 8 19 16 6 7 1 15 14 12 13 3 4 5 20 40 9 23 24 25 21 22 26 27 28 29 30 31 32 33 34 35 38 36 37 39 40 41 42 43 44 ...

Page 49: ...7 DECAL CAUTION SAFETY LOCK 20 1 751022 DECAL MANUAL BOX 21 1 38428 DECAL RH RG80A OUTLINE 22 1 38429 DECAL LH RG80A OUTLINE 23 1 8153 DECAL GASOLINE 24 1 38737 DECAL FRAME FUSE PANEL RG80A 25 1 38754 DECAL CONTROL PANEL RG80A 26 2 30175 DECAL RAYCO HORIZ LOCKUP 13 W 27 1 38884 DECAL CLEAN INLINE FILTERS 250HRS 28 1 38885 DECAL REMOTE TETHER CONNECT 29 3 804658 DECAL WARNING HOT SURFACE 30 4 80466...

Page 50: ... RELAY RE ENGINE EC WHT HYD LEVEL INPUT BLK COMM GRD H PUR FUEL SENDER SIG BLU CHARGE FILTER SENSOR INPUT 1N5408 3A DIODE YLW MIL LAMP PWR BLK COMM GRD RED YLW SWITCH PWR RED YLW SENSOR PWR RED YLW SENSOR PWR RED BLK ENGINE ECU PWR E STOP RED YLW SWITCH PWR RED WHT KEY RELAY SIG RED ONESHOT FUSE PWR 05 38332 Main Harness Rev C ...

Page 51: ...ITCH PWR RED RELAY PWR RED BLK ENGINE ECU PWR E STOP WHT D LEVEL INPUT TAN HYD TEMP INPUT R SIG NPUT GRN USB WHT USB BLK YLW USB GRD BLK RED RECEIVER GRD WHT RED RECEIVER SHUTDOWN RED YLW REC PWR PUR USB 5V PUR FUEL SENDER SIG RED RELAY PWR W WR RED YLW SWITCH PWR RED ONESHOT FUSE PWR RED YLW SWITCH PWR RED RELAY PWR ...

Page 52: ...U 13 B 02 F1 FUEL SEND SIG 18 PUR SP4 03 1 USB 5V POWER 18 PUR SP1 04 02 KEYSWITCH MAIN POWER 16 WHT RED 19 05 05 KEYSWITCH ON RELAY POWER 18 RED WHT SP7 05 06 MIL LIGHT POWER 18 YLW 06 05 07 START SIGNAL 18 BLU 09 A 08 COMMON GROUND 16 BLK SP5 12 A SWITCH SENSOR POWER 16 RED YLW SP6 12 C HYD OIL SENSOR GRD 16 BLK SP5 13 A CHARGE FILTER POWER 16 RED YLW SP6 17 FUEL SENDER SIGNAL RING TERM 18 PUR S...

Page 53: ...3 A REC SHUTDOWN ANODE 18 WHT RED SP2 43 B REC SHUTDOWN CATHODE 18 WHT RED SP9 44 B ONE SHOT RELAY CATHODE 18 WHT RED SP9 SPLICE CIRCUITS SPLICE WIRE DESCRIPTION GAUGE COLOR CONNECTED TO SP1 FUEL SENDER 5V RESISTOR 18 PUR 02 C3 03 1 26 B SP2 RECEIVER SHUTDOWN 18 WHT RED 02 D1 29 B 43 A SP3 RECEIVER GROUND 16 BLK RED 02 D2 27 29 A SP4 FUEL SENDER SIGNAL 18 PUR 02 F1 17 26 A SP5 COMMON GROUND 16 BLK...

Page 54: ...FSX 23 19 1 REF 4R17 04FSX90 04FSX 21 20 1 REF 6R16 06FSX90L 06FSX 93 21 1 REF 6R16 06FSX90L 06FSX 92 22 1 REF 4R17 04FSX45 04FSX 80 23 1 REF 6R16 06FSX45 06FSX 56 24 1 REF 6R16 8FSX 8FSX90 16 25 1 REF 4R17 04FSX 04FSX 46 26 1 REF 6R16 06FSX 06FSX 51 27 1 REF 6R16 06FSX90L 06FSX 107 28 1 REF 6R16 06FSX90L 6FSX 104 29 2 REF 4R17 04FSX90 04FSX 74 30 2 REF 4R17 04FSX 04FSX45 13 31 REF INTENTIONAL BLA...

Page 55: ...RG80 Parts Manual 800 392 2686 55 805939H Hose Kit Rev E 45 1 REF 6R16 6FSX 6FSX 14 46 1 REF 6R16 6FSX 6FSX 16 47 1 REF 6R16 6FSX 6FSX 19 48 1 REF 4R17 04FSX 06FSX90 9 49 1 REF 4R17 04FSX90 06FSX 39 ...

Page 56: ...3811 HOSE ADAPTER KIT RG80A B 1 805869 VALVE COMBO BLOCK RG80A C 1 805868 PUMP GEAR 6CC 6CC 4CC W SAE A D 1 805686 PUMP CW 45CC RG80 E 3 805787 FILTER HYD INLINE 10 MICRON SAE 6 F 1 24237 CYLINDER BLADE LIFT WELD 10 G 1 12002 STEER CYL ASSEMBLY RG66 H 1 11543 FILTER ASM REWORK J 1 804846 HOC HYDRAULICS RG74T R K 1 805841 VALVE FLOW CONTROL 4 0GPM L 1 802986 VALVE SHUTTLE 04 ORB M 2 805773 VALVE FL...

Page 57: ...WEIGHT SHEET UNLESS OTHERWISE SPECIFIED DIMENSIONS ARE IN INCHES TOLERANCES ARE FRACTIONAL 1 32 00 010 000 005 ANGULAR 1 MATERIAL MATL DO NOT SCALE DRAWINGS RG80A 805939 OF WOOSTER OHIO 8 13 2018 1 3 75 0 000 1 4 XXX CHKD DRWN EGR P 1 801166 VALVE COUNTERBALANCE 3 1 Q 1 37969 CUTTER BOOM LIFT CYL ASM R 1 805720 MOTOR PISTON 125CC S 1 805851 MANIFOLD CW MOTOR RG80A T 1 38274 HYD TANK GROUP ASM U 1 ...

Page 58: ...S X 12 MORB STRAIGHT 17 7 FF6801 04 06 04 MORFS X 06 MORB ELBOW 90 18 INTENTIONAL BLANK 19 6 FF6500 04 04 04 MORFS X 04 FORFS SWIVEL ELBOW 90 20 4 FF6801 06 06 06 MORFS X 06 MORB ELBOW 90 21 2 FF6400 10 10 10 MORFS X 10 MORB STRAIGHT 22 2 SFK62 12 CODE 62 12 SPLIT FLANGE KIT 23 3 FF6400 04 04 04 MORFS X 04 MORB STRAIGHT 24 1 FF2603 04 04 04 04 MORFS X 04 MORFS X 04 MORFS BRANCH TEE 25 INTENTIONAL ...

Page 59: ...RG80 Parts Manual 800 392 2686 59 805939A Adapter Kit Rev E 45 1 FF6502 12 12 12 MORFS X 12 FORFS SWIVEL ELBOW 45 46 1 FF6400 12 10 12 MORFS X 10MORB STRAIGHT ...

Page 60: ...er 3 used 805787 Air Filter Cartridge inner 801389 outer 801390 Service Indicator 803067 Fuel Cap 801682 Engine Key 764136 Parts Manual PMRG80 Operation Manual OBRG80 Operation Service Manual OSMRG80 Service Parts CUTTER WHEEL TEETH STRAIGHT COUNTER BORE 3144C STRAIGHT THREADED 3144T ANGLE OUT COUNTER BORE 2933C ANGLE OUT THREADED 2933T ...

Page 61: ...he product to and from the place at which warranty work is performed 3 Any product that has been altered or modified in ways not approved by Rayco 4 Depreciation or damage caused by normal wear lack of reasonable and proper maintenance failure to follow operating instructions misuse lack of proper protection during storage or accident D Unapproved Service Modification Rayco is relieved of its obli...

Page 62: ...hink Safe We care about your safety When operating your RAYCO machinery always wear an ap proved helmet complete with ear muffs face shield and the proper eye wear Never operate under the influence of alcohol or drugs Know your RAYCO read and understand your owner s manual cover to cover RAYCO Manufacturing Inc retains the right to make changes in design and specifications engineering add or remov...

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