Rayco RG55R Operator, Service, Maintenance Manual Download

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RG55R Stump Cutter

OPERATOR • SERVICE • MAINTENANCE MANUAL

PRINTED IN USA

INDEX: OSMRG55R-19

Summary of Contents for RG55R

Page 2: ...readily available for reference at all times Additional copies of this manual may be purchased from Rayco This Rayco machine was designed and manufactured by RaycoManufacturing Inc Wooster Ohio Dueto...

Page 3: ...RG55R Operation Service Maintenance 800 392 2686 3 Table of Contents TABLE OF CONTENTS Foreword 4 Safety 8 Operation 22 Maintenance 42 Specifications 62 Troubleshoot 66 Warranty 69...

Page 4: ...or the experienced operator This section includesadiscussionofgauges switches machinecontrols attachment controls transportation and towing information Photographs and illustrations guide the operator...

Page 5: ...y all local regulations for the disposal of liquids Use all cleaning solutions with care Report all necessary repairs Do not allow unauthorized personnel on the equipment Unless you are instructed oth...

Page 6: ...git year 18 2018 19 2019 etc It is attached to the machine at the location shown For ready reference record it in the boxes provided on the inside front cover of this manual For reference on communica...

Page 7: ...on Identification Numbers Model Number Serial Number Machine Engine Implement Implement Dealer Information Name Address Dealer Contact Phone Number Hours Sales Parts Service Serial number is located a...

Page 8: ...t specifically recommended by Rayco you must use it only if you have accurately evaluated it and found that it threatens no one s safety You should also ensure that the product will not be damaged or...

Page 9: ...I Z89 1 and DO NOT wear under chin strapping while operating or within the operation area of the Horizontal Grinder Eyeprotection mustconformtoANSIZ87 1andbethewrap aroundstyle Alwaysweartheeyeprotect...

Page 10: ...fluid is injected into your skin you must get treatment immediately Seek treatment from a doctor that is familiar with this type of injury Dispose of Waste Properly Improperly disposing of waste can...

Page 11: ...eequipmentcontrollinkages theclearance in the linkage area will change with the movement of the equipment or the machine Stay clear of areas that may have a sudden change in clearance with machine mov...

Page 12: ...low hot components to contact the skin Remove the hydraulic tank filler cap only after the engine has been stopped The filler cap must be cool enough to touch with a bare hand Follow the standard proc...

Page 13: ...efer to the Operation Section of this manual for specific instructions Do not charge a frozen battery This may cause an explosion Fire Extinguisher Make sure that a fire extinguisher is available Be f...

Page 14: ...to www call811 com for more details Guards Operator Protection There are different types of guards that are used to protect the operator The machine and the machine application determines the type of...

Page 15: ...only from the operator station or remote if equipped Never short across the starter terminate or across the batteries Shorting could damage the electrical system by bypassing the engine neutral start...

Page 16: ...the operator area Never stand directly in front of machine as flying objects could be thrown during operation Nevermovethismachine ormakeadjustmentsorrepairs while the engine is running Slope Operati...

Page 17: ...on the equipment from being injured by its unexpected energy or releasing stored energy This section summarizes the applicable requirements for lockout tag out procedures and its intent to comply wit...

Page 18: ...er this machine in any manner Alterations such as attaching a rope to the control bar may result in personal injury or death NEVER remove the cap from the hydraulic tank or reservoir while the machine...

Page 19: ...similar road conditions The maximum speed is 45 mph when towing a trailer Do not exceed any posted speed limit DRIVE DEFENSIVELY anticipate stops brake early and never follow closely BEFOREgoingdownh...

Page 20: ...rearward on the trailer to ensure that the hitch ball is properly seated inside the coupler Recheck that it is tight Check all connections at each stop Make sure the hitch and hitch ball are securely...

Page 21: ...and insert it through the matching holes in the machine and the trailer 5 Raisethetrailerrampsandlocktheminthetravelposition with the lock bars and associated retaining pins Secure the Load Secure the...

Page 22: ...RG55R Operation Service Maintenance 22 Operation 1 Operator Panel 2 Blade 3 Safety Curtains unroll before cutting stump 4 Cutter Wheel 5 Battery Hydraulic Tank 6 Tires 4 5 1 6 2 3...

Page 23: ...RG55R Operation Service Maintenance 800 392 2686 23 Operation 7 10 8 9 11 7 Cutter Boom Belt 8 Engine 9 Swing Out Arm 10 Fuel Tank 11 Air FIlter...

Page 24: ...operator station Contact your dealer or Rayco Service Dept ASAP k OperatorControlSwitch Changestheoperatorscontrols between the Remote and SOA l DisplayPanel Showsremotestatusaswellasenginefaults Remo...

Page 25: ...anel located on the SOA on the right side of controls Beforestartingthemachinetheoperatorneedstakeamoment to familiarize themselves with the machine remote and dash to reduce the chance of an accident...

Page 26: ...mergency stop systems the remote may need to be re linkedtothemachinebyfollowingthestartupprocedure To reset the Machine Emergency Stop Switch e turn clockwise and release Cutter Wheel Engagement To e...

Page 27: ...RG55R Operation Service Maintenance 800 392 2686 27 Operation...

Page 28: ...nsporting through gates or to load and unload on and off a trailer the blade has wings 16 that can swing in to be only 34 1 2 wide To swing the blade wings inward pull the clevis pins 17 located on th...

Page 29: ...iler 8 During transport on a trailer the brakes should be re engaged to properly secure the machine see steps below to re engage the brakes Re engage The Wheel Motors 1 Reopen the valve on the gun 25...

Page 30: ...mit tent ly holding the cutting wheel raise lever in the RAISE position 3 Movetheenginethrottletothemax i mumenginespeed Run theengineforanaddition altwominuteswhilein ter mit tent ly hold ingthecutti...

Page 31: ...attery of the boost machine c Connect the black negative jumper cable to the negative terminal of the boost machine battery d Connecttheotherendoftheblacknegative jumper cable to the negative post of...

Page 32: ...eel DO NOT use the cutting wheel or boom to stop the swinging motion Inspect the machine for damage if the boom as been swung too hard into the stump or side of a hole BEFORE ENGAGING THE CUTTER WHEEL...

Page 33: ...75 deep bite After the first bite is taken lower the cutting wheel about 2 while is off to the side and swing the cutting wheel across for another bite Continuerepeatingthisprocedureuntilalloftheamou...

Page 34: ...tore the battery inside where temperatures do not drop below 32 F Place the battery on wood not on a concrete floor or steel table Always keep the battery fully charged DO NOT store where an open flam...

Page 35: ...he towing vehicle with the safety pin in place safety chains are in use and the jack is raised and pivoted away from the ground 2 The tail lights on the trailer are operating properly and the loading...

Page 36: ...ment care The Maintenance Interval Schedule lists the items to be maintained at a specific service interval The Maintenance Interval Schedule lists the page number for the step by step instructions re...

Page 37: ...ese numbers down inside all three manuals Operator Booklet Operator Service Maintenance Manual Parts Manual that are provided with your RG55 Maintenance 1 UNDERSTAND AND HEED TO THE INSTRUCTIONS LISTE...

Page 38: ...RG55R Operation Service Maintenance 38 Maintenance Maintenance Log Date of Service Machine Hours Description of Service Maintenance Notes...

Page 39: ...RG55R Operation Service Maintenance 800 392 2686 39 Maintenance Maintenance Log Date of Service Machine Hours Description of Service Maintenance Notes...

Page 40: ...IMS CLEAN BATTERY TERMINALS CHANGE CUTTER BOOM SPROCKET REPLACE FAN BELT CHECK RADIATOR HOSES CLAMPS CHECK PCV VALVE CHECK VALVE CLEARANCE REPLACE SPARK PLUGS REPLACE AIR CLEANER ELEMENT REPLACE GASOL...

Page 41: ...filter apply a slight coat of oil onto the gasket of the new filter Screw the new filter in by hand Do not overtighten the filter this could cause deformation of the rubber gasket After the new filte...

Page 42: ...y year to meet emissions requirements Draining the Fuel Tank Rayco recommends draining the fuel tank once a year especially if the RG55 will be in storage for longer than a month To drain the tank rem...

Page 43: ...t and cold markers on the reservoir 9 The coolant reservoir is located inside the engine enclosure to view this open the accesscover 8 bylooseningthewingnut Ifthecoolantlevel is too low before adding...

Page 44: ...steners This redundant fastening system is farsaferthanthosesystemsemployingonlyonefastener Rayco s cutting tools are also more visible than some of the other cutting tools that are available Some of...

Page 45: ...cutting wheel for cracks Re place the wheel if it is cracked Carefully select and insert new cutting teeth properly positioning each tooth as shown in the diagram on the next page Bolt the teeth to th...

Page 46: ...can visually see the old grease purge itself out all the way around the seal diameter and new grease beginning to purge out This will ensure that the dirt and debris that gets collected inside the sea...

Page 47: ...Before operating please consult the Safety section for vital information related to operating this powerful machine 5 Crank the engine using the starter for a short period of time This allows the syst...

Page 48: ...al shim kit if needed Procedure 1 There should be an equal gap between the coupling and drive dogs 0 020 If a large or uneven gap is observed proceed to step 3 If gap appears within spec proceed to st...

Page 49: ...14ga shims installed on the machine 8 After the correct shims are installed hand tighten the gearbox bolts M16 in a star pattern and recheck to make sure the couplers are still aligned Unit requires 7...

Page 50: ...Using a belt gauge check the Belt tension by depressing the Belt at the center of the span 1 Remove the Belt guard cover 2 The cutting wheel must be free to rotate eg not resting on ground The belt sh...

Page 51: ...Profile then choose G14M Tap on Belt Width then choose 37 Tap in the Span Length box The span length on your RG55 will be 21 635 or 549 529mm The start screen will appear to start the measurement Tap...

Page 52: ...d tighten down the three adjustment bolts De energize the clutch and remove the gauges Check for the proper gap 0 010 0 020 Re install covers and guards before operating machine Battery Change Every 2...

Page 53: ...ine still creeps then the spring activated brake has been damaged The drive motor must be replaced Failure to keep the ground drive brake in working condition can result in a machine moving unexpected...

Page 54: ...SW STEE SW STEERING LEFT SOL STEERING RIGHT SOL REV DRIVE SOL FWD DRIVE SOL BOOM UP SOL BOOM DWN SOL BLADE UP SWING SOL BLADE DWN SWING SOL CLUTCH COMM CUT SOL USB MIL LAMP THROTTLE SW 2 SP SOL CLUTC...

Page 55: ...BLADE SAFETY SW KEY SW ENGINE INTERFACE 2 ENGINE INTERFACE 1 MIL LAMP FUEL PUMP BLADE SOL BLADE SOL 2 SPD SOL 2 SPD SOL 2 SPD SOL 2 SPD RELAY CLUTCH RELAY 2 SPD SW POWER RELAY E STOP SAFETY INTERLOCK...

Page 56: ...efore attempting to start the engine make sure that the oil in the engine the transmission and the hydraulic system are fluid enough to flow Check the oil by removing the dipsticks If the oil will dri...

Page 57: ...following hydraulic oils for your Rayco machine Conoco Phillips MegaFlow AW HVI 32 Viscosity 6 0 cSt 100 C 32 cSt 40 C Pour 51 C 60 F Shell Tellus T 32 Viscosity 6 1 cSt 100 C 32 cSt 40 C Pour 39 C 3...

Page 58: ...RG55R Operation Service Maintenance 58 Hydraulic Schematic 805921...

Page 59: ...RG55R Operation Service Maintenance 800 392 2686 59 Hydraulic Schematic 805921...

Page 60: ...HOSE 4R2T 4FFX 4FFX90 69 16 1 HOSE 4R1T 4FFX 4FFX 51 17 1 HOSE 4R2T 4FFX 4FFX45 44 18 1 HOSE 4R2T 6FFX 4FFX 65 W FABRIC HOSE GUARD 19 1 HOSE 8R1T 8FFX 8FFX90 22 20 1 HOSE 4R2T 4FFX 4FFX45 46 21 1 HOSE...

Page 61: ...04 08 CONNECTOR 4MFFX 8MOR 11 1 9500 12MM WASHER 12MM 12 1 9605 06 12x1 25 CONNECTOR 6MJ 12MMX1 25MMT 13 8 FF6400 04 06 CONNECTOR 4MFFX 6MOR 14 2 FF6802 04 04 ELBOW 45 DEG 4MFFX 4MOR 15 9 FF6801 04 0...

Page 62: ...RG55R Operation Service Maintenance 62 SENSO PRE FUEL PUMP 803 803432 NOTE CUT 730 TO LENGTH AS 8 22 Fuel System Assembly 38605 Rev B...

Page 63: ...55R Operation Service Maintenance 800 392 2686 63 SENSOR TEMP PRESSURE GM FUEL FILTER 803433 802495 FUEL TANK CUT 730043 FUEL LINE NGTH AS NEEDED 9 10 71 8 ENGINE 805776 Fuel System Assembly 38605 Rev...

Page 64: ...efore attempting to start the engine make sure that the oil in the engine the transmission and the hydraulic system are fluid enough to flow Check the oil by removing the dipsticks If the oil will dri...

Page 65: ...Tellus T 46 new name Tellus S2 V46 Viscosity 7 95 cSt 100 C 45 9 cSt 40 C Pour Point 42 C 43 F Mobil DTE 15M Viscosity 7 8 cSt 100 C 46 cSt 40 C Pour Point 42 C 43 F Exxon Univis N 46 Viscosity 8 2 c...

Page 66: ...rant 34 F 50 mix 62 F 60 mix Coolant Maintenance Maintain freeze point between 15 F and 62 F A 50 mixture has a freeze point of 34 F refer to freeze point above Use commercially available test strips...

Page 67: ...RG55R Operation Service Maintenance 800 392 2686 67 Specifications...

Page 68: ...ngine Troubleshoot Engine Use the following information to determine the source and solutiontoproblemsyoumayencounterrelatedtotheengine This information can also be found in the Kubota Engine Operator...

Page 69: ...Minimum System Pressure Relief 3500 PSI Minimum Oil Filter 10 Micron Full Flow Hydraulic Reservoir 2 Gallons Oil Type ISO 32 Lift swing cylinders 2 bore x 7 3 8 stroke 1 1 8 rod Valving 1 Single Funct...

Page 70: ...eaded 2933T Engine Oil Filter 800275 Fuel Filter 802495 Hydraulic Return Filter Assembly 803604 Filter Element 761908 Dipstick 761910 Restriction Indicator 761909 Outer Air Filter Cartridge 800276 Inn...

Page 71: ...e product to and from the place at which warranty work is performed 3 Any product that has been altered or modified in ways not approved by Rayco 4 Depreciation or damage caused by normal wear lack of...

Page 72: ...ink Smart Think Safe We care about your safety When operating your RAYCO machinery always wear an ap proved helmet complete with ear muffs face shield and the proper eye wear Never operate under the i...

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