background image

 

 

1645 Lemonwood Dr. 

Santa Paula, CA  93060  USA 

Toll Free: (800) 253-2363 

Tel: (805) 933-9970 

rangerproducts.com

 

 

 

Spray-Wash Cabinets 

Installation and Operation Manual 

Manual P/N 5900245 — Manual Revision B7 — November 2019 

 

Models: 

 

RS-500-D-503 

 

RS-750-D-503 

 

RS-500-D-601 

 

RS-750-D-601 

 

RS-500-DS-601 

 

RS-750-DS-601 

 

Powder-Coat model shown

 

Designed and engineered by BendPak Inc. in Southern California, USA. Made in China.

 

 

DANGER

 

Read the 

entire contents

 of this manual 

before

 using this 

product. Failure to follow the instructions and safety precautions in 
this manual can result in serious injury or death. Make sure all other 
operators also read this manual. Keep the manual near the product 
for future reference. By proceeding with setup and operation, you 
agree that you fully understand the contents of this manual.

 

Summary of Contents for RS-500-D-503

Page 1: ...Powder Coat model shown Designed and engineered by BendPak Inc in Southern California USA Made in China DANGER Read the entire contents of this manual before using this product Failure to follow the instructions and safety precautions in this manual can result in serious injury or death Make sure all other operators also read this manual Keep the manual near the product for future reference By pro...

Page 2: ...nearest BendPak Ranger dealer or visit bendpak com support warranty Go to bendpak com support register your product and fill out the online form to register your product be sure to click Submit Safety Your new product was designed and manufactured with safety in mind Your safety also depends on proper training and thoughtful operation Do not set up operate maintain or repair the unit without readi...

Page 3: ...ducts is available at rangerproducts com WARNING Always use a certified licensed Electrician for electrical work Wiring the unit incorrectly could result in human injury or product damage CAUTION Only use Detergent formulated for mild steel parts washers Aluma Klean for example which is available from the Ranger website Do not use high alkaline high PH caustic detergents that are formulated for ha...

Page 4: ...aim with copies of the bill of lading freight bill invoice and photographs if available Our willingness to assist in helping you process your claim does not make us responsible for collection of claims or replacement of lost or damaged materials Safety Considerations Read this manual carefully before using your new product Do not set up or operate the product until you are familiar with all operat...

Page 5: ...l DANGER Calls attention to a hazard that will result in death or injury WARNING Calls attention to a hazard or unsafe practice that could result in death or injury CAUTION Calls attention to a hazard or unsafe practice that could result in personal injury product damage or property damage NOTICE Calls attention to a situation that if not avoided could result in product or property damage Liabilit...

Page 6: ...urntable diameter 30 762 mm 30 762 mm Water reservoir 50 gallon 189 25 liter capacity 53 gallon 200 5 liter capacity Load capacity 500 lbs 227 kg 1 000 lbs 454 kg Wash Cycle Timer 1 to 60 minutes 1 to 60 minutes Pump output 75 psi 70 gpm 70 psi 70 gpm Motor 1 Ph 208 240 VAC 60 Hz 208 240 VAC 60 Hz Motor 3 Ph 380 415 VAC 50 Hz 380 415 VAC 50 Hz Heater 6 kW 6 kW Water temp to start Wash Cycle 160 to...

Page 7: ...onto the car Parts during a Wash Cycle Safety Switch Prevents a Wash Cycle from being started if the Door is open When the Door is closed and latched shut the Safety Stop holds down the Safety Switch you can only start a Wash Cycle when the Safety Switch is being held down Do not use the Safety Switch as a way to stop a Wash Cycle before it is finished Safety Stop The part of the Door that holds d...

Page 8: ...9 DANGER Do not open the Electrical Panel unless directed to do so by Ranger Technical Support there are no user serviceable parts inside Only your Electrician should go into the Electrical Panel The following drawing shows the right side of the Spray Wash Cabinet ...

Page 9: ...Rev B7 November 2019 The following drawing shows the inside of the Spray Wash Cabinet The following drawing shows the Breakers on the outside of the Electrical Panel Drawing not to scale Not all components shown Consider locking Electrical Panel ...

Page 10: ...is voids your warranty and may cause significant damage to your unit Q How much Water do I need A The RS 500 D models need about 50 gallons 189 liters to be full The RS 750 D models need about 53 gallons 200 liters Always make sure the Spray Wash Cabinet has enough Water the top of the Water line should be just above the bottom of the Grate You can damage your unit if you run it without enough Wat...

Page 11: ...or near a walkway as this increases the chances of someone slipping Allow room around the Spray Wash Cabinet for service and other activities Make sure the site is level you do not want the unit rolling You will be adding Water to the Water Reservoir on a regular basis so make sure the location you choose has access to a Water supply Power Source The Spray Wash Cabinet does not come with a connect...

Page 12: ...the Detergent to the Water Reservoir run a 15 minute Wash Cycle to mix the Detergent into the Water and then run a 60 minute Wash Cycle to coat the steel on the inside of the unit with rust inhibitor Read the entire Installation and Operation Manual before using the unit The Door and the rest of the Cabinet get hot during a Wash Cycle WARNING Do not touch the Door or any part of the Cabinet during...

Page 13: ...nt for your Spray Wash Cabinet it is extremely important that you get the right kind Any Detergent you use must be formulated for mild steel parts washers it must have rust inhibiting agents to prevent rust and be low foaming to prevent foaming CAUTION Do not use high alkaline high PH caustic Detergents that are formulated for harsher cleaning environments hot dip tanks for example If you use high...

Page 14: ...ting section If the Spray Nozzles do not start working then continue to the next step 6 Determine how much Detergent you will need for your unit NOTICE Your unit is shipped with 20 lbs of Aluma Klean which is enough to run the Spray Wash Cabinet If you use any other kind of Detergent follow the Detergent manufacturer s recommendations for how much Detergent to use 7 When the Water temperature reac...

Page 15: ...the Door opens too widely some Water Detergent solution can miss the Spillway and fall onto the floor To fix this shorten the Chain so the Door does not open so wide 8 If you are not going to run additional Wash Cycles you can set the Breakers to Off Note that the Water temperature will start moving down towards room temperature if you do so you will need to warm it back up before you can perform ...

Page 16: ... Cycle to see if a bubble forms in the hose lining Monthly Check all components to make sure they are in good operating condition If you find a component that is not working correctly take the unit out of service and refer to Troubleshooting for more information Monthly Remove Sludge from the Water Reservoir as described in Removing Sludge Clean out the Water Reservoir every week for the first mon...

Page 17: ...ER Set the Breakers to Off and disconnect the Power Cord from power before beginning this procedure To remove Sludge from the Water Reservoir 1 Remove the Parts Tree Parts Basket Parts Turntable and the Grate covering the Water Reservoir 2 Open the Drain remove the Water above the Sludge then close the Drain You can reuse this Water if it is clean If it is dirty dispose of it properly 3 Scrape out...

Page 18: ...his waste Your Spray Wash Cabinet produces three types of liquid waste that must be disposed of properly Oil Sits on top of the Water Detergent mixture when washed off of car Parts After you remove it using the Oil Skimmer you must dispose of it properly Water Detergent mixture Used to clean your car Parts The resulting liquid is not safe to dispose of using normal methods you must dispose of it p...

Page 19: ...quently Use the Oil Skimmer and remove Sludge more often Clean or replace the Water Detergent solution more often Remove the Spray Nozzles and or pump impeller and clean them Solution is foaming You are using the wrong Detergent switch Detergents The Wash Cycle was started when the Water Detergent solution was cold you must warm the solution to at least 160 F 71 C before starting a Wash Cycle Dete...

Page 20: ...e with the Parts Washer If the concentration is too little or too much it could be the source of the foaming Detergent type Make sure the detergent is formulated for high velocity and high impact washing of parts Detergents not specifically developed for washing parts under these conditions can foam much more than normal when used in a Parts Washer Additional Aluma Klean Safety Information Your Pa...

Page 21: ...RS Series Spray Wash Cabinets 21 P N 5900245 Rev B7 November 2019 Wiring Diagrams 1 Phase Wiring Schematic ...

Page 22: ...RS Series Spray Wash Cabinets 22 P N 5900245 Rev B7 November 2019 1 Phase Terminal Block Diagram ...

Page 23: ...RS Series Spray Wash Cabinets 23 P N 5900245 Rev B7 November 2019 3 Phase Wiring Schematic ...

Page 24: ...RS Series Spray Wash Cabinets 24 P N 5900245 Rev B7 November 2019 3 Phase Terminal Block Diagram ...

Page 25: ...RS Series Spray Wash Cabinets 25 P N 5900245 Rev B7 November 2019 Labels ...

Page 26: ...RS Series Spray Wash Cabinets 26 P N 5900245 Rev B7 November 2019 ...

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Page 29: ...RS Series Spray Wash Cabinets 29 P N 5900245 Rev B7 November 2019 Parts Diagrams ...

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Page 32: ...RS Series Spray Wash Cabinets 32 P N 5900245 Rev B7 November 2019 ...

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Page 36: ...RS Series Spray Wash Cabinets 36 P N 5900245 Rev B7 November 2019 ...

Page 37: ...RS Series Spray Wash Cabinets 37 P N 5900245 Rev B7 November 2019 Maintenance Log ...

Page 38: ...RS Series Spray Wash Cabinets 38 P N 5900245 Rev B7 November 2019 Maintenance Log ...

Page 39: ...RS Series Spray Wash Cabinets 39 P N 5900245 Rev B7 November 2019 Maintenance Log ...

Page 40: ...1645 Lemonwood Drive Santa Paula CA 93060 USA Copyright 2019 by BendPak Inc All rights reserved bendpak com ...

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