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INSTALLATION GUIDE

1525-NS Combination Ladder Rack

NV200 / City Express ( Aluminum )

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Summary of Contents for 1525-NS

Page 1: ...INSTALLATION GUIDE 1525 NS Combination Ladder Rack NV200 City Express Aluminum...

Page 2: ...ack Installation q 2 3 Note 15 16 20 21 Phase 1 Assembly Phase 2 Installation NOTE Use Sawhorses if possible or use the box as a flat protective surface on the ground or table q Cordless Impact q Ratc...

Page 3: ...Plug 4 10 548 Hook Protector 4 3 8 L 2 10 722 Mounting Track 2 15 2580 Front Crossbow 2 15 2590 Rear Crossbow 1 15 3003 Ladder Clamp Hasp 2 15 3004 Ladder Clamp Rear Hook 2 15 3005 Ladder Clamp Bar Dr...

Page 4: ...arriage Bolt 5 16 1 98 123 Lock Washer 94 105 Hex Nut 98 117 Flat Washer 4 98 123 Lock Washer 94 105 Hex Nut 98 117 Flat Washer 2 90 491 Carriage Bolt 5 16 1 98 123 Lock Washer 94 105 Hex Nut 98 117 F...

Page 5: ...ok protector to the upper rear hook TOOLS q Knife REMOVE 2 Fastener Assembly 96 1016 Fastener Kit 90 667 6 8 8 Hex Bolt M8 1 25 20mm SS304 90 209 Hex Bolt 5 16 18 5 8 SS304 98 117 14 Flat Washer 5 16...

Page 6: ...Page 6 1 2 2 Attach the rear hooks to the ladder clamps with the pre assembled hardware on the pivot bars TOOLS q Cordless Impact q 1 2 Socket q 1 2 Wrench 90 225 Hex Bolt 5 16 18 2 SS304 98 117 Flat...

Page 7: ...1 carriage bolts Rear crossbow Slide 2 pcs of 3 4 carriage bolts Slide 4 pcs of 1 carriage bolts First Front crossbow Slide 4 pcs of 1 carriage bolts First Front crossbow Slide 4 pcs of 1 carriage bol...

Page 8: ...e 8 HARDWARE USED 16 hand tighten the nuts Carriage bolts are already on the crossbows 98 123 Lock Washer 98 117 Flat Washer 94 105 Hex Nut 1 2 4 Install the feet on the first Front and Rear Crossbows...

Page 9: ...de REV D2 Page 9 1 2 5 Fasten the left and right ladder clamp assemblies to the Rear Crossbow HARDWARE USED 4 Carriage bolts are already on the crossbows 98 123 Lock Washer 98 117 Flat Washer 94 105 H...

Page 10: ...asher 98 117 Flat Washer 90 491 Carriage Bolt 5 16 1 94 105 Hex Nut TOOLS q Marker q Cutter 1 2 6 Pull out the 14 5 track plug on the passenger side of the first front crossbow and the driver side of...

Page 11: ...Installation Guide REV D2 Page 11 1 2 7 Install the left and right Skis to the end brackets of the front crossbow HARDWARE USED 4 Carriage bolts are already on the ski 98 123 Lock Washer 98 117 Flat...

Page 12: ...de REV D2 Page 12 Tighten the nuts just to hold the 2nd front crossbow for adjustment HARDWARE USED 4 hand tighten the nuts 98 123 Lock Washer 98 117 Flat Washer 90 491 Carriage Bolt 5 16 1 94 105 Hex...

Page 13: ...tighten the nuts 1 2 10 Slide 3pcs of carriage bolts on the rear end of the each ski then attach end plugs on both ends of the skis HARDWARE USED 4 hardware is pre assembled 98 123 Lock Washer 98 117...

Page 14: ...p handle supports aligning the rear surface of the crossbow brackets to the rear surface of the skis TOOLS q Cordless Impact q 1 2 Socket HARDWARE USED 4 98 123 Lock Washer 98 117 Flat Washer 94 105 H...

Page 15: ...ION 2 1 1 Pull the plugs off and apply a bead of silicone around each hole then install the mounting tracks on the roof 90 667 Hex Bolt M8 20mm 98 123 Lock Washer 98 117 Flat Washer TOOLS q Cordless I...

Page 16: ...ation Guide REV D2 Page 16 PHASE 2 INSTALLATION 2 2 LADDER RACK INSTALLATION 2 2 1 Position the Ladder Rack minimum two persons on the vehicle so that the feet are on the tracks NOTE If you do not hav...

Page 17: ...re parallel to each other slide the rack to the appropriate position then attach all the V feet to the mounting tracks distance A distance A distance B distance B distance foot to end of track TOOLS q...

Page 18: ...technical support contact us at 1 800 565 5321 1525 NS Installation Guide REV D2 Page 18 2 2 3 Center the crossbows on the vehicle then tighten all the V feet to the crossbows TOOLS q Ratchet q 1 2 So...

Page 19: ...ion ladder 1 TOOLS q Cordless Impact q 1 2 Socket front hook rear hook NOTE The ladder cannot extend beyond the rear bumper of the vehicle When the rear hook touches the ladder the handle should be 1...

Page 20: ...h of the stepladder The ladder cannot extend beyond the rear bumper of the vehicle NOTE Make sure all the bolts are tightened after adjusting The inner ladder side support must be adjusted according t...

Page 21: ...E 2 INSTALLATION 2 3 NOTE 2 3 1 If the handle is interfering with the door or roof of the vehicle the handle can be installed in an alternate position If the handle is interfering with the door or roo...

Page 22: ...at 1 800 565 5321 1525 NS Installation Guide REV D2 Page 22 You have successfully installed your 1525 NS Ladder Rack Thank you for doing business with us For any feedback or suggestions you may have p...

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