RAM CRYSTAL Installation Manual Download

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RAM CRYSTAL ELEVATOR

INSTALLATION MANUAL

CRYSTAL ELEVATOR

INSTALLATION MANUAL

Revision B – June 2013

Summary of Contents for CRYSTAL

Page 2: ...RS SECTION 7 DOORS LOCK OPERATOR CAMS SECTION 8 OVER SPEED GOVERNOR APPENDIX A INSTRUCTIONAL DRAWINGS UG089 LIMIT SWITCH OPERATOR BRACKET LOCATIONS CONTROLLAYOUT 1 5 ON BOARD CONTROLLER LOCATION AND L...

Page 3: ...top floor is the most critical e Measure clearance from the finished top floor to the shaft ceiling a minimum of 96 is required If the shaft ceiling is less than 97 you will have to modify the motor p...

Page 4: ...ne which wall will support the guide rails and locate the center of the wall Place a mark on the floor at 14 on either side if the centerline This will be the position that you start setting up your g...

Page 5: ...on the outside of the guide rails Figure 2 Lower guide rail assembly looking from behind the guide rails MATERIAL LIST PART 1 Lower guide rails NOTE 2 Crossbrace support 4 hole FFBUG003 3 Wall mounti...

Page 6: ...e the guide rails run parallel to that wall for the entire travel distance Install ONE lag bolt into the top wall mounting bracket to stabilize the assembly FIG 3 leave all of the other bolts loose Fi...

Page 7: ...uide rail b Put the 6 hole cross brace in place at an angle Fig 4 and insert one bolt on each side as shown Remove the lower inside bolt swing the cross brace into position and install the remaining b...

Page 8: ...the bolt heads on the outside of the guide rails Figure 5 Installation of the upper guide rails cross brace upper counter weight guides and wall mounting brackets Looking from in front of the guide r...

Page 9: ...part of the guide rail and cross brace cut away for clarity NOTE Refer to shop drawings for each job for details of this item MATERIAL LIST PART 1 Gear Drive base frame FFCUG017 2 Upper counter weight...

Page 10: ...are in all directions FIG 9 do not tighten the wall mounting brackets or the counter weight guides at this time c Tighten the bolts on the upper cross brace and motor base frame d Tighten the counterw...

Page 11: ...oking from in front of the guide rails NOTE Refer to shop drawings for each job for details of this item MATERIAL LIST PART 1 Upper horizontal supports NOTE 2 Wall mounting bracket FFBUG008 3 7 16 N C...

Page 12: ...AR Page 3 1 Rev 1B May 2013 3 1 Hang the working platform on the bottom of the upper cross brace FIG 1 to install the gear reducers and motor s Figure 1 Hanging the working platform on the upper cross...

Page 13: ...ld have been installed at the shop and should be secured with a roll pin through the boss 3 3 Ensure that the sheaves are 9 1 2 centre to centre FIG 3 Figure 2 Installation of gear reducer assembly Lo...

Page 14: ...y 2013 3 4 Install motor FIG 4 3 5 Move the working platform to the top of the second cross brace to begin installation of the counter weights Figure 4 Motor installation Looking from in front of the...

Page 15: ...t only at this stage 3 8 Install the specified number of counterweight plates UG142 onto the lower cross plate ensuring that the weight stack is tight to the back of the side channel 3 9 Install the l...

Page 16: ...work FIG 2 Centre the carriage floor with the guide rails Figure 1 Removing the lower counter weight guide bolts Looking from behind the guide rails NOTE Refer to job specific shop drawings for detai...

Page 17: ...ame into place and insert the lower nuts bolts Insert the tilt plate bolts through the back of the guide frame tilt plate and the carriage floor vertical angles Tighten the tilt plate bolts until they...

Page 18: ...outside steel guide frame plate Note the upper roller should have approximately 1 4 movement along the bolt shaft when tight NOTE Refer to shop drawings for each job for details of this item Parts ar...

Page 19: ...king from behind the guide rails NOTE Parts may not be exactly as shown MATERIAL LIST PART 1 Side roller and bracket No longer required FMBUC014 2 1 4 N C x 2 Allen head bolt PGAGF002 3 1 N C lock nut...

Page 20: ...the sheave groove Note you will need to loosen the cable keeper angle bolts to get the cables into the sheave groove Tighten bolts once cables are in place 4 8 Connect the rope wedge socket to the co...

Page 21: ...nd you must back off the 5 16 square headed bolt to allow the spring to apply roller pressure on the guide rail not exactly as illustrated Figure 7 Upper side roller spacing Looking from behind the gu...

Page 22: ...bolts loose MATERIAL LIST PART 1 Carriage wall studs FFBUC060 2 Carriage ceiling 3 7 16 N C x 2 1 4 bolt PGAGF008 4 7 16 Nylon lock nut PGAGF030 5 Carriage Corner Cam Stud FFBUC100 Figure 9 Installing...

Page 23: ...ame amount of tension Do not adjust the bolts more than a turn at a time 4 12 Once the carriage floor is level proceed to tightening all of the carriage studs making sure that the factory set markings...

Page 24: ...ers FIG 11 make sure that the counter weight is not resting on the hangers before continuing with the next step Figure 11 Removing the counter weight hangers and bottom counter weight plate and instal...

Page 25: ...ckets to the counter weight guides FIG 1 These bolts were removed in step 4 1 4 17 Tighten the 5 16 x 1 Hex bolts on the counterweight side channels and the counterweight lower upper keeper plates see...

Page 26: ...eights and jack up the carriage 12 to cause the cables to go slack Without moving the brake shoes make a final adjustment to ensure that both sets of brakes are engaged equally Release the jack quickl...

Page 27: ...tating the spline switch head and or bending the copper tube so that the switch activates when the safeties are engaged and so the switch disengages just prior to coming to rest in the normal position...

Page 28: ...side of the shaft by 3 inches FIG 1 See Appendix A for more door details 6 2 Install the carriage door trim as shown FIG 1 NOTE See shop drawings for details of these items MATERIAL LIST PART 1 Comple...

Page 29: ...ATOR CAMS Page 7 1 Rev 1A Oct 2003 Bi fold Doors 7 1 Figures 1 to 3 show the cam configurations for various shaft widths when the cam is on the guide rail side Figure 2 Standard Shaft 58 to 65 Figure...

Page 30: ...LOCK OPERATOR CAMS Page 7 2 Rev 1A Oct 2003 Bi fold Doors 7 1 Continued 7 2 Figure 4 shows the cam configurations for an adjacent access Bi fold door Figure 3 Wide Shaft 66 to 67 Figure 4 Adjacent Ac...

Page 31: ...shows a typical GAL cam configuration for a shaft up to 59 wide The extension bracket may or may not be required 7 4 Figure 6 shows a typical GAL cam configuration for shaft 60 wide or larger Figure...

Page 32: ...ION 7 DOOR LOCK OPERATOR CAMS Page 7 4 Rev 1A Oct 2003 GAL Interlocks Swing Doors 7 5 Figure 7 shows a typical GAL cam configuration for an adjacent shaft Figure 7 GAL cam configuration adjacent carri...

Page 33: ...overnor is always on the left side of the guide rails NOTE Not all installations require an over speed governor MATERIAL LIST PART 1 Over speed governor bracket FMBUG050 2 Over speed governor 3 OSG co...

Page 34: ...ect the over speed governor cable to the brake system 8 3 Figure 3 shows the location of the over speed governor safety circuit switch Figure 2 Connecting the over speed governor cables to the slack c...

Page 35: ...NDIX A 1 Rev 2 May 2008 APPENDIX A INSTRUCTIONAL DRAWINGS UG089 LIMIT SWITCH OPERATOR BRACKET LOCATIONS LimSwLocation LIMIT SWITCH LOCATION CONTROLLAYOUT 1 5 ON BOARD CONTROLLER LOCATION AND LAYOUT CL...

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Page 46: ...S SHOP DRAWINGS APPENDIX B 1 Rev B June 2013 APPENDIX B MISCELLANEOUS SHOP DRAWINGS AMBUG101 MANUAL CRANK ASSEMBLY AMBUG135 COUNTER WEIGHT ASSEMBLY AFCUG035 GEAR BOX AND UPPER HORIZONTAL SUPPORT AFCUD...

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Page 51: ...nation Wrench 24 Combination Punch Pry Bar Concrete Chisel 48 Level Broom Dustpan 90 Ft 12Ga extension Cord w tri plug adapter Extension Ladder 72 Step Ladder Working Platform shipping with elevator 1...

Page 52: ...1 8 Tipped Flathead 12 Combination Square Combination Wire Stripper Crimper Drywall Saw 7 Wire Cutters Multi meter 8 Linesman Pliers Pop Rivet Gun Needle Nose Pliers 16 oz Ball Peen Hammer 10 Channel...

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RAM CRYSTAL, Installation Manual

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