Quadra-Fire CB1200-I Pellet Insert CB1200I-B Owner'S Manual Download

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www.quadraﬁre.com

7014-083E

September 1, 2008

CB1200-I PELLET INSERT

Owner’s Manual

Installation and Operation

CB1200I-B

Model:

DO NOT DISCARD THIS MANUAL

NOTICE

• Important operating and

maintenance instruc-
tions included.

•

Leave this manual with
party responsible for use
and operation.

•

Read, understand and
follow these instruc-
tions for safe installa-
tion and operation.

DO NOT

DISCARD

WARNING

Please read this entire manual
before installation and use of this
pellet fuel-burning room heater.
Failure to follow these instructions
could result in property damage,
bodily injury or even death.

•

Do not store or use gasoline or other ﬂam-
mable vapors and liquids in the vicinity of this
or any other appliance.

• Do not overﬁre - If any external part starts to

glow, you are overﬁring. Reduce feed rate.
Overﬁring will void your warranty.

• Comply with all minimum clearances to com-

bustibles as speciﬁed. Failure to comply may
cause house ﬁre.

Check building codes prior to installation.
• Installation MUST comply with local, regional, state and national

codes and regulations.

• Consult local building, ﬁre ofﬁcials or authorities having jurisdic-

tion about restrictions, installation inspection, and permits.

CAUTION

Tested and approved for wood pellets and shelled
ﬁeld corn fuel only. Burning of any other type of fuel
voids your warranty.

CAUTION

O-T L

Tested and

Listed by

Portland

Oregon USA

OMNI-Test Laboratories, Inc.

WARNING

Hot glass will cause burns.

•  Do not touch glass until it is cooled
•  NEVER allow children to touch glass
•  Keep children away
•  CAREFULLY SUPERVISE children in same room as

ﬁreplace.

• Alert children and adults to hazards of high

temperatures.

High temperatures may ignite clothing or other

flammable materials.

•

Keep clothing, furniture, draperies and other ﬂammable
materials away.

HOT SURFACES!

Glass and other surfaces are
hot during operation AND
cool down.

Summary of Contents for CB1200-I Pellet Insert CB1200I-B

Page 1: ...y Comply with all minimum clearances to com bustibles as speciﬁed Failure to comply may cause house ﬁre Check building codes prior to installation Installation MUST comply with local regional state and national codes and regulations Consult local building ﬁre ofﬁcials or authorities having jurisdic tion about restrictions installation inspection and permits CAUTION Tested and approved for wood pel...

Page 2: ...061 S 12 2 This model is exempt from EPA certification under 40 CFR 60 531 by definition Wood Heater A Air to Fuel Ratio 7014 080C 1200 I PELLET INSERT A Louvers to combustible wall B Insert top to mantel C Front Facing D Hearth Extension Front E Hearth Extension Side 6 152mm 12 305mm 3 76mm 6 152mm 8 203mm DO NOT REMOVE THIS LABEL NE PAS ENLEVER L ÉTIQUETTE SERIAL NO NUMÉRO DU Report Rapport 061 ...

Page 3: ...th Outside Air 14 B Direct Connect without Outside Air 14 C Full Reline with Outside Air 15 Section 6 Mobile Home 16 Section 7 Appliance Set Up A Rear Shroud Installation 17 18 B Outside Air Kit 19 C Adjustable Hopper Option 19 D Grille Installation 19 E Adjustable Hearth Support 20 F Panel Trim 21 22 G Brick Set Installation 23 H Brick Clip Installation 23 I Log Set Placement 24 J Thermostat Inst...

Page 4: ...s installation must conform with local codes In the absence of local codes you must comply with the ASTM E1509 95 ULC S628 93 ULC S610 M87 ULC ORD C 1482 M1990 UM 84 HUD D Electrical Rating 115 VAC 60 Hz Start 4 1 Amps Run 1 1 Amps BTU output will vary depending on the brand of fuel you use in your appliance Consult your Quadra Fire dealer for best results NOTE Hearth Home Technologies manufacture...

Page 5: ...ding operating instructions Failure to operate appliance properly may cause a house ﬁre 1 Appliance Location Consideration must be given to safety convenience trafﬁc ﬂow and the fact that the appliance will need a chimney and chimney connector It is a good idea to plan your installation on paper using exact measurements for clearances and ﬂoor protection before actually beginning the installation ...

Page 6: ...ur dealer if any irregu larities are noticed 3 All safety warnings have been read and fol lowed 4 This Owner s Manual has been read 5 Floor protection requirements have been met 6 Venting is properly installed 7 The proper clearances from the appliance and chimney to combustible materials have been met 8 The masonry chimney is inspected by a profes sional and is clean or the factory built metal ch...

Page 7: ...ure 7 1 Top View Figure 7 3 Side View Panel A B Standard 30 inches 762mm 40 inches 1016mm Large 33 inches 838mm 50 inches 1270mm B A 30 762mm 22 559mm 19 1 2 495mm 11 279mm 11 279mm 25 1 2 648mm 12 305mm 13 330mm 10 3 4 273mm Hopper Up Hopper Down 22 559mm 29 1 4 743mm 8 3 4 222mm 40 1016mm 13 330mm 12 305mm 28 1 2 724mm 10 3 4 273mm ...

Page 8: ... 6 in Shown with Hopper Extended Optional Outside Air Combustible Mantel INSTALLED AS A BUILT IN UNIT Shown with Rear Vent and Optional Outside Air Figure 8 1 Figure 8 2 AS A BUILT IN B D C E B C A 0 INCH 0mm CLEARANCE TO EXPOSED SECTION AND FACE TRIM Rear Shroud Kit Part 811 0680 is Required for Built In Installation see pages 17 18 for installation instructions A Top of Shroud Top Vent 3 0 76 Re...

Page 9: ...idth 22 558 B Depth 15 1 2 393 C Height Top Vent 25 1 2 647 Height Rear Vent 22 1 2 571 D Front Width 29 1 4 743 Figure 9 1 Figure 9 2 C Minimum Clearances To Combustibles for Masonry and Zero Clearance Fireplaces The size of your ﬂoor protector choice must be added to this dimension If using Quadra Fire ﬂoor protector Part 811 0730 allow 1 1 2 38mm NOTE A Quadra Fire ﬂoor protector Part 811 0730 ...

Page 10: ...al or larger then the re quired R value to be acceptable Converting k to R Divide 1 by k and multiply the results times the thickness in inch es of the material R 1 k x inches of thickness Converting R to k Divide the inches of thickness by R k inches of thickness R Calculations Example Floor protection requires k value of 0 84 and 3 4 inch thick Alternative material has a k value of 0 6 and is 3 ...

Page 11: ... ﬁrebox may be removed to facilitate the installation of the insert only when a 1 inch 25mm airspace is provided between the insert and the ﬂoor of outer wrap If the ﬂoor is made of thin metal we recommend using a Quarda Fire ﬂoor protector Part 811 0730 which is available through your dealer Figure 11 1 Measure and mark the metal ﬂoor for cutting With a drill make a starter hole in each corner Fi...

Page 12: ...ARNING B Venting Termination Requirements 1 Termination must exhaust above air inlet elevation It is recommended that at least 60 inches 1524mm of verti cal pipe be installed when appliance is vented directly through a wall This will create a natural draft which will help prevent the possibility of smoke or odor venting into the home during a power outage It will also keep exhaust from causing a n...

Page 13: ...strictive to the ﬂow of exhaust gases under positive pressure as 1 foot of horizontal pipe and a foot of horizontal pipe is twice as restrictive as a foot of vertical pipe D Pipe Selection Chart The table below can help you calculate the equivalent feet of pipe which is a method used to determine pellet vent size See Figure 13 1 C Equivalent Feet of Pipe 2 ft 2 ft 3 ft 2 ft Example of 3 Elbow Rear...

Page 14: ...chimney must be 6 inch 152mm UL103 HT WARNING CAUTION Never draw outside combustion air from Wall ﬂoor or ceiling cavity Enclosed space such as an attic or garage NOTE Illustrations reﬂect typical installations and are FOR DESIGN PURPOSES ONLY Illustrations diagrams are not drawn to scale Actual installation may vary due to individual design preference NOTE Use metal plate around exhaust vent pipe...

Page 15: ...ss mineral wool or ceramic Do not use high temperature caulk ing materials to seal any edge to prevent future serviceability NOTE Check clearances carefully for this type of installation to ensure adequate room for outside air venting Check building codes prior to installation Installation MUST comply with local regional state and national codes and regulations Consult local building ﬁre ofﬁcials ...

Page 16: ...g device 5 Refer to Clearances to Combustibles and ﬂoor pro tection requirements on pages 8 9 for listings to combustibles and appropriate chimney systems 6 Use silicone to create an effective vapor barrier at the location where the chimney or other component penetrates to the the exterior of the structure 7 Follow the chimney manufacturer s instructions when installing the vent system for use in ...

Page 17: ...ent Includes Vent pipe and two 1 4 20 x 3 4 inch bolts with nuts Part 811 0660 3 inch Top Vent Adapter Part 811 0670 4 inch Top Vent Adapter Vertical Exhaust Transition Pipe Top Vent Adapter Figure 17 5 1 Remove the top vent adapter from the vertical exhaust transition pipe Figures 17 2 and 17 5 2 Use 2 screws to attach left corner ﬁller piece of rear shroud to the insert hopper Figures 17 1 and 1...

Page 18: ... 3 2 If your installation does not include an outside air kit attach cover plate with 4 screws 3 Attach left shroud panel using seven screws 3 on top and bottom and 1 along the side Figure 18 3 Top Vent Applications Leave knock out plate in place Figure 18 3 Rear Vent Applications Clip corners of knock out plate remove and discard prior to assembling rear shroud kit 6 Beginning at the right shroud...

Page 19: ...age le ose ose Cla Collar Asse l ri Rin ose Cla er ination Ca Asse l Figure 19 1 Attach hose clamp to intake air collar Outside air flex pipe D Optional Grille Installation Figure 19 3 1 Remove grille from packaging 2 Lift top up 3 Align the 3 holes in the insert with the holes in the grille 4 Use a Phillips screw driver to secure in place It will be necessary to go through the hole in the bag sup...

Page 20: ... are extremely difﬁcult once trim has adhered to tape Do a dry run ﬁrst without removing paper from tape 6 Place cut edge of trim under top lip and into position on scissors Place side pieces on ﬁrst and then front piece The front piece overlaps side pieces 7 Once you are satisﬁed with the positioning remove trim and set aside 8 Remove the paper from double sided tape that is to accept trim side A...

Page 21: ...gure 21 4 Figure 21 5 Figure 21 6 NOTE Right and left side curtains are shipped with the insert 1 Unpack and lay out parts face down ﬂanges up on a non abrasive surface as shown in Figure 21 1 Install 1 8 32 x 3 8 inch screw into bottom tab of side panel 2 Set the large hole at bottom of side curtain over screw installed in Figure 21 2 3 Stand assembly on end and attach and install 1 8 32 x 3 8 in...

Page 22: ...p while installing 4 8 32 x 3 8 inch screws into holes in panel support If screws have been factory installed tighten to secure panel to panel support Return hopper lid to closed position 7 Install a corner bracket on each side trim piece Slide brackets into top trim from each side and secure with ﬂathead screwdriver Attach trim assembly to panel set as follows a Ensure that brackets face towards ...

Page 23: ...o be installed on the outer edge of bafﬂe to keep the brick set in place Remove the bafﬂes from the appliance before installing the brick clips 2 Using pliers bend the brick clip slightly past 90 in the direction shown in Figure 23 4 3 Position the brick clip as shown in Figure 23 4 and use pliers to crimp around the outside edge of the bafﬂe Figure 23 5 shows the ﬁnished shape of the brick clip a...

Page 24: ... equipped with an adjustable heat anticipator The current rating is 05 amps The anticipator needs to be adjusted to the lowest setting available 2 When mounting a thermostat on a wall be sure to follow your thermostat installation instructions carefully NOTE Thermostat must be mounted level for accu rate readings The thermostat should be mounted on an inside wall and not in direct line with the ap...

Page 25: ...e recommend using a 50 50 blend of corn and wood pellets The only change in operation 1 the feed rate may require a slight adjustment and 2 ﬁrepot will require more frequent cleanings The BTU output varies slightly compared to pellets depending on the quality of the corn used In cases where it is acceptable for the appliance to run full time 100 corn will work after the ﬁre has been started using ...

Page 26: ...tat is calling for heat See Figure 25 1 on page 25 4 The fuel feed system and the igniter should now be on 5 For your ﬁrst ﬁre it will be necessary to press the reset button approximately 2 minutes after start up and again at 4 minutes This will ﬁll the feed system and allow the appliance to begin dropping pellets Continue pushing the reset button until you detect that pellets are being delivered ...

Page 27: ...ty of your appliance 2 Ash buildup on glass 2 This is normal Clean the glass 3 Glass has turned dirty 3 Excessive build up of ash The lower burn settings will produce more ash the higher burn settings produce less The more it burns on low the more frequent clean ing of the glass is required 4 Fire has tall ﬂames with black tails and is lazy 4 The feed rate needs to be reduced or the ﬁrepot needs c...

Page 28: ...system is clean Make sure front door is closed Replace control box Call light on No ﬁre Partially burned fuel in ﬁrepot Firepot clean out plate not closed Firepot is dirty missed ignition Check that ﬁrepot clean out plate is fully closed Clean ﬁrepot Make sure there is no clinker in the ﬁrepot Clinkers may have to be broken up with ﬁrepot scraper tool or other means Call light on No ﬁre Unburned p...

Page 29: ...f vacuum Empty hopper of fuel Use a wet dry vacuum cleaner to remove remaining fuel from hopper including feed tube Check feed chute for obstructions Loosen 2 screws and jiggle feed assembly Check that set screw is tight on feed spring shaft at end of feed motor Check connections on feed motor replace if defective No call light Appliance does not begin start sequence Thermostat not set to a high e...

Page 30: ...Remove stainless steel bafﬂe from ﬁrebox to clean ash from on top of bafﬂe Clean behind rear brick panels Change fuel brand to pre mium Check that ﬁrepot clean out plate is fully closed Reduce feed rate using feed rate adjustment control rod located inside hopper Nuisance shutdowns Low ﬂame Sawdust buildup in hopper Feed motor is reversing Defective thermocouple Defective control box Firepot more ...

Page 31: ... occur if appliance is not cool before unplugging Risk of shock if appliance not unplugged before servicing appliance CAUTION A Proper Shutdown Procedure Cleaning or Inspection Frequency Daily Weekly Monthly Yearly Ash Pan Every 5 bags of fuel OR X Ash Removal from Firebox More frequently depending on the fuel type or ash build up OR X Beneath Heat Exchanger Every 1 ton of fuel OR X Blower Combust...

Page 32: ... there is no need to unplug the appliance b Pull ﬁrepot cleaning rod OUT and IN a couple of times to help shake debris loose If rod is hard to pull it may be necessary to use your ﬁrepot clean out tool to chip away material that has built up on the bottom plate of the ﬁrepot and to push out any clinkers Larger clinkers may have to be removed from the top of the ﬁrepot Corn clinkers can be especial...

Page 33: ...3 Cleaning Exhaust Blower Requires No Lubrication Frequency Yearly or as needed By Quality Service Technician Homeowner Task Contact your local dealer 14 Cleaning Convection Blower Requires No Lubrication Frequency Yearly or as needed By Qualiﬁed Service Technician Task Contact your local dealer 12 Cleaning the Hopper Frequency Monthly or after burning 1 ton of fuel By Homeowner After burning appr...

Page 34: ...t operation of the appliance it will lead to some soot formation This will collect in the exhaust vent ing system The venting system may need to be cleaned at least once a year or more often depending upon the quality of your fuel or if there is a lot of horizontal pipe sections Ash will build up more quickly in the horizontal sections 16 Preparing Firebox for Non Burn Season Frequency Yearly By H...

Page 35: ...alf way up the ﬁrepot By Homeowner Poor quality pellet fuel or lack of maintenance can create conditions that make the ﬁrepot ﬁll quickly with ashes and clinkers This condition makes the appliance susceptible to overﬁll ing the ﬁrepot with pellets which may result in smoking sooting and possible hopper ﬁres Figure 35 1 shows an example where the ﬁrepot overﬁlls pellets back up into the feed tube a...

Page 36: ...ts and slide the glass out the bottom d Slide new glass in reposition the 2 center posts and re install bottom glass frame e Re rope the door 2 Replacing Side Glass NOTE When removing the side glass with the door latch you must remove the door latch first before removing the side frame Use a pow ered Phillips head screw driver to remove the 4 screws a Be sure the appliance is allowed to cool has b...

Page 37: ... igniter are connected to the wire harness with 1 4 inch male female spade connectors These wires will pull forward approximately 4 to 5 inches 102mm to 127mm Disconnect the spade connections and remove the igniter from the chamber Loosen the thumb screw and slide igniter out c Install new igniter into the chamber and tighten the thumb screw Re connect the wires to the 2 leads with the spade conne...

Page 38: ...sent should be set on the lowest setting available When describing the location of a component part it is always AS YOU FACE THE FRONT OF THE APPLIANCE 2 Convection Blower The convection blower is mounted at the bottom rear of the appliance There are 2 impellers one on each side of the motor The convection blower pushes heated air through the heat exchange system into the room 3 Combustion Exhaust...

Page 39: ...to burn back into the feed system or push exhaust up the feed tube this snap disc will shut the entire system off This disc must be manually reset 19 Vacuum Switch The vacuum switch is located at the rear of the appliance This switch turns the feed system on when vacuum is present in the ﬁrebox The vacuum switch is a safety device to shut off the feed motor if the exhaust or the heat exchanger sys...

Page 40: ...nal Block Center 2 Screws for Thermostat Wires Power Outlet Heat Output Switch Reset Button Red Call Light Fuse Control Box Blue Blinking Light Red Green Light B Component Locations Figure 40 1 Exhaust Blower Convection Blower Exhaust Transition Assembly Figure 40 2 ...

Page 41: ...llable 2 Glass Frame Side not sellable 3 Glass Frame Spacer not sellable 4 Glass Frame Top Bottom not sellable 5 Hinge Female 450 2910 11 Door Frame not sellable 12 Glass Assembly Center 510 5400 13 Glass Assembly Sides 510 5410 14 Door Latch Bracket 410 4912 Nbr Description Part Number 7 Thumb Screw 7000 223 24 8 Thermocouple 812 0210 36 Thermocouple Cover 812 1322 39 Thermocouple Holder 812 3171...

Page 42: ...Page 42 7014 083E September 1 2008 R CB1200 I Pellet Insert 19 20 21 22 23 24 25 26 27 28 29 30 31 12 13 14 15 16 17 18 32 33 34 35 36 37 38 39 40 41 43 11 42 Figure 42 1 ...

Page 43: ...acket not sellable 43 Igniter Heating Element SCHEMATIC LIST IMPORTANT This is dated information The most current information is located on the quadra ﬁre web site at www Quadrafire Com When ordering supply serial and model numbers to ensure correct part SERVICE PARTS Item Part Descsription Alphabetical Order Part No 18 Ash Catcher Ash Lip 410 7830 17 Ash Pan 812 4130 16 Ash Pan Door Panel Access ...

Page 44: ...n H 510 5410 Grille Bar Bottom 410 8330 23 Heat Sheld Extension Top 410 7860 5 Hinge Female 450 2910 Hinge Hopper Lid 812 4220 27 Hopper Top 410 7730 Igniter Wire 5 ft 4 Ceramic Nuts 812 4520 43 Igniter Heating Element 18 inches SRV7000 462 24 Junction Box Wire Harness SRV7000 155 Knob Firepot Pull Rod 200 0831 22 Latch Draw 229 0640 Latch Magnet 229 0631 38 Mount Door Hinge 410 7290 Mount Feed Mo...

Page 45: ...x 40 w Gold SP CB12I3040 GD Panel Trim Set Small 30 h x 40 w Nickel SP CB12I3040 NL Panel Trim Set Large 33 h x 50 w Gold SP CB12I3350 GD Panel Trim Set Large 33 h x 50 w Nickel SP CB12I3350 NL Rear Shroud Kit 811 0680 Rear Vent Kit 811 0690 Top Vent Kit Rear Shroud 811 0650 Top Vent Adapter 3 inch 811 0660 Top Vent Adapter 4 inch 811 0670 Thermostat Mechanical 812 3760 Thermostat Programmable 960...

Page 46: ...Conditions Exclusions and limitations 9 01 08 CONDITIONS EXCLUSIONS LIMITATION OF LIABILITY This warranty applies to the original owner and is transferable up to two years from date of purchase to the new homeowner provided the purchase was made through an authorized dealer or distributor of HHT and the appliance remains in its original place of installation The maximum amount recoverable under th...

Page 47: ...hlorine ﬂuorine or other damaging chemicals the appliance is subject to prolonged periods of dampness or condensation or there is any damage to the appliance or other components due to water or weather damage which is the result of but not limited to improper chimney or venting installation HHT s liability under this warranty is limited to the replacement and repair of defective components or work...

Page 48: ... 6053165 6145502 6170481 6237588 6296474 6374822 6413079 6439226 6484712 6543698 6550687 6601579 6672860 6688302B2 6715724B2 6729551 6736133 6748940 6748942 6769426 6774802 6796302 6840261 6848441 6863064 6866205 6869278 6875012 6880275 6908039 6919884 D320652 D445174 D462436 Canada 1297749 2195264 2225408 2313972 Australia 780250 780403 1418504 or other U S and foreign patents pending Date purcha...

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