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QT Technologies LLC

QT Technologies LLC (303) 444-3590 FAX (303) 444-8736 Page 1

Site Preparation

Guide

QT Technologies

M3000

Contents

Introduction......................................................................... 2
M3000 Components............................................................ 2
System Requirements.......................................................... 3
Space & Functional Considerations.................................... 5
Wiring Requirements—Option A ....................................... 6
Wiring Requirements—Option B ....................................... 7
Pedestal Installation ............................................................ 8
Sample Wiring Schematic................................................. 10
Manual Mode Operation ................................................... 11
Grounding Reel Sensor Installation .................................. 11
Site Preparation Checklist................................................. 11
Appendix A—Serial Protocol Dispensers ........................ 15

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Summary of Contents for M3000

Page 1: ...troduction 2 M3000 Components 2 System Requirements 3 Space Functional Considerations 5 Wiring Requirements Option A 6 Wiring Requirements Option B 7 Pedestal Installation 8 Sample Wiring Schematic 10 Manual Mode Operation 11 Grounding Reel Sensor Installation 11 Site Preparation Checklist 11 Appendix A Serial Protocol Dispensers 15 ...

Page 2: ...y and precision of each fuel transac tion In credit card transactions all pre approved sales are by definition pre set Accurate pre set sales are not possi ble without a two stage valve In addition a pulser which is the electric counting device that tells the fuel terminal how much fuel is flowing with incorrect or insufficient resolution will result in inaccu rate readings to your customers and t...

Page 3: ...ng list of items are required equipment to successfully interface a me chanical dispenser with the Model 3000 fuel terminal 1 A fuel flow pulser must be fitted to each dis penser It may be configured to generate either 100 pulses gallon or generate pulses from the penny wheel When using the penny wheel the pulser should provide one pulse per penny of fuel dispensed The pulsers may be either solid ...

Page 4: ...or Installation page 10 9 The terminal and dispenser components are powered by 115 VAC line power It is highly recommended that a large 10 AWG ground wire is used in this conduit for lightening dissi pation purposes Referring to the enclosed wiring guide and schematic ensure that all high voltage circuits are delivered through the appropri ate underground conduit to the terminal location Typically...

Page 5: ... people design their fuel dis pensing layout prior to carefully studying Article 514 Gasoline Dispensing and Ser vice Stations of the NEC Minimum dis tances between the pedestal and dispens ing equipment must be maintained and rigid conduit employing sealoffs must be installed However please wait until after startup to pour the sealoffs if possible Failure to research and comply with these codes c...

Page 6: ...ispenser Telephone Company Power Circuit Breaker Panel Pump Relay Fuel Line A B C D E NOTE This diagram is for a single dispenser setup For more than one dispenser add additional B C conduits for each addiitional dispenser and add another pump relay control wire in conduit E IMPORTANT NOTES Use stranded wire only Each pump motor must be actuated through 30 amp relays This applies to 120V and 240V ...

Page 7: ...ng up electric hose reels con sider routing the hose reel circuit through the NC side of the pump relay so that while the pump is running the hose reel is dead and thus presents no safety hazard Figure 6 Dispenser Field Wiring Option B Tank Terminal Dispenser Telephone Company Power Circuit Breaker Panel NOTE This diagram is for a single dispenser setup For more than one dispenser add additional B...

Page 8: ...ne circuit powers the terminal head the other 110 VAC circuit provides for dispenser power power for reset motors electrically ac tuated valves pulsers etc Pump motors are powered from separate circuit breakers and require their own Hot both L1 L2 for 220 VAC motors as well as neutral and ground wires 6 At this point in the installation process you should be able to anchor the terminal pedestal us...

Page 9: ...WIRING MUST BE DONE IN ACCORDANCE WITH FEDERAL STATE AND LOCAL CODES The information contained in this guide is provided solely for planning purposes and so that appropri ate professional personnel can gain familiarity with QT Technologies products QT Technologies makes no guarantee or warranty that any of the recommendations or guidelines contained herein are accurate or correct regarding Fire an...

Page 10: ...ght up to the grounding reel so that the sensor Shown in Figure 9 can detect the movement of several magnets cemented to the reel itself The tip of the sensor needs to be positioned so that it is approximately from the magnets as they rotate past Examine the reel itself and note if it spins fairly true if not the reel s wobbly movement may damage the sensor The two wires from the sensor connect ba...

Page 11: ...on ___ ___ ___ by _____________ 2 A high voltage conduit going from each dispenser J Box to the terminal pedestal with at least six 14 AWG wires See Figure 5 or 6 Dispenser Field Wiring Diagram conduit B Other wires such as 220v pump hose reels etc would need extra wires for their support needs The wire size may need to be increased on long distances or runs Completed on ___ ___ ___ by ___________...

Page 12: ...pre set sale amounts This item is NOT OPTIONAL You must have this for the fuel terminal to function correctly Call QT Tech if you need to order a 2 stage valve Completed on ___ ___ ___ by _____________ 8 Each dispenser has a 100 1 pulser for gallon only meters or a 1 pulse per penny pulser for a dollar dispenser This is the minimum pulser resolution 1000 1 for instance is acceptable 10 1 pulsers W...

Page 13: ...mpleted in compliance with the above checklist ____________________________________________________ Signature Date ____________________________________________________ Name Please Print ____________________________________________________ Company Phone Number Site Name __________________________________________ ...

Page 14: ...computer products and differing standards of performance applied not all modems are capable of communicating with the QT Technologies terminal An QT Technologies technician will work on your modem configuration for one hour if it does not readily communicate with the fuel terminal at the beginning of the PC setup If they are unsuccessful you have the following options listed below We have very goo...

Page 15: ...pensers use the Site Prep Checklist on the following pages instead of the standard site prep checklist However if the system combines serial protocol dispensers and direct wire dispensers use the general site prep checklist and item 1 from the site prep checklist for serial protocol dis pensers Refer to the Field Wiring Diagram for Tokheim Krause Serial Protocol Dispensers below as a guide for con...

Page 16: ...cable 20 24 AWG See Field Wiring Diagram on the previous page If LEVEL 2 grounding is desired a conduit going from the low voltage J Box to the ground reel with two 16 AWG wires is needed The wire size may have to be increased on long distances or runs Completed on ___ ___ ___ by _____________ 2 A low voltage conduit going from the terminal pedestal to the phone company connection with live dedica...

Page 17: ...pleted on ___ ___ ___ by _____________ 6 The system has been pressure tested for leaks all the way to the end of the hose Completed on ___ ___ ___ by _____________ 7 The site preparation has been completed in compliance with the above checklist Any deviations from these requirements have been discussed with and approved by a QT Technologies technician The site preparation has been completed in com...

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