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Rechargeable Li-ion Battery

US3000C Operation Manual

Information Version: 1.1

20CQSV0902

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Summary of Contents for US2000C

Page 1: ...Rechargeable Li ion Battery US3000C Operation Manual Information Version 1 1 20CQSV0902 ...

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Page 3: ...oduction 3 2 1 Features 3 2 2 Specification 4 2 3 Equipment interface instruction 6 Definition of RJ45 Port Pin 8 3 Safe handling of lithium batteries guide 10 3 1 Schematic diagram of solution 10 3 2 Danger label 10 3 3 Tools 11 3 4 Safety gear 11 4 Installation and operation 12 4 1 Package items 12 4 2 Installation location 13 4 3 Grounding 15 4 4 put into cabinet or racks 16 4 5 Put into bracke...

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Page 5: ...not install the product in outdoor environment or an environment out of the operation temperature or humidity range listed in manual 5 Do not expose cable outside 6 Do not connect power terminal reversely 7 All the battery terminals must be disconnected for maintenance 8 Please contact the supplier within 24 hours if there is something abnormal 9 Do not use cleaning solvents to clean battery 10 Do...

Page 6: ...electrical parameters of battery system are compatible to related equipment 8 Keep the battery away from water and fire 1 2 In Using 1 If the battery system needs to be moved or repaired the power must be cut off and the battery is completely shutdown 2 It is prohibited to connect the battery with different type of battery 3 It is prohibited to connect batteries with faulty or incompatible inverte...

Page 7: ...m upper controller via CAN or RS485 communication 6 NEW Enable 95 depth of discharge available for the inverter which completely follow Pylontech latest protocol to operate 7 The module is non toxic non polluting and environmentally friendly 8 Cathode material is made from LiFePO4 with safety performance and long cycle life 9 Battery management system BMS has protection functions including over di...

Page 8: ...4 discharge 14 Small size and light weight standard of 19 inch embedded designed module is comfortable for installation and maintenance 15 Compatible with the US2000C US3000 and US2000 2 2 Specification ...

Page 9: ...Charge Discharge Current A 90A 15sec Communication RS485 CAN Depth of discharge 95 Configuration max in 1 battery group 16pcs Working Temperature 0 50 Charge 10 50 Discharge Shelf Temperature 20 60 Protective class I IP rating of enclosure IP20 Humidity 5 95 RH Altitude m 2000 Certification TÜV CE UN38 3 UL Design life 10 Years 25 77 Cycle Life 4 500 25 Reference to standards IEC62619 IEC63056 IEC...

Page 10: ...more than 0 5s to turn off the battery RUN Green LED lighting to show the battery running status Alarm Red LED flashing to show the battery has alarm lighting to show the battery is under protection SOC 6 green LEDs to show the battery s current capacity ADD Switch Dip1 RS485 baud rate 1 9600 0 115200 Dip2 4 reversed Console For manufacturer or professional engineer to debug or service ...

Page 11: ...ntact Pin1 Input passive signal On turn off battery Off normal Pin2 Pin3 Output1 On stop charge Pin4 Pin5 Output2 On stop discharge Pin6 Pin7 Output3 On BMS error Pin8 Output request signal voltage 25V CAN 500 Kbps 120Ω For connection to LV HUB inverter or upper battery RS485 9600 or 115200 bps 120Ω For connection to inverter or slave battery Link Port 0 1 for communication between multiple parall...

Page 12: ...are two pair of terminals with same function one connects to equipment the other one paralleling to other battery module for capacity expanding For power cables uses water proofed connectors must keep pressing this Lock Button while pulling out the power plug LED Status Indicators Condition RU N ALR 1 2 3 4 5 6 Power off Power on Idle Normal Charge Show soc highest LED flash on 0 5s off 0 5s Disch...

Page 13: ...rge Discharge End Cells Balance Charge Over Voltage Intelligent Charge Model Discharge Under Voltage Charge Discharge Current Limit Charge Discharge Over Current Capacity Retention Calculate High Low Temperature cell BMS Administrator Monitor Short Circuit Operation Record Power Cable Reverse Soft start of inverter ...

Page 14: ...10 3 Safe handling of lithium batteries guide 3 1 Schematic diagram of solution 3 2 Danger label ...

Page 15: ...lectric shock or short circuits If insulated tools are not available cover the entire exposed metal surfaces of the available tools except their tips with electrical tape 3 4 Safety gear It is recommended to wear the following safety gear when dealing with the battery pack Insulated gloves Safety goggles Safety shoes ...

Page 16: ...tery package Grounding cable 2 For battery system connects to inverters Two long power cables current capacity 120A constant 100A and one communication cable for each energy storage system NOTE These three cables are belonging to External Cable Kit NOT in battery package They are in another extra small cable box If there is anything missed please contact dealer 180 180 180 ...

Page 17: ...C 5 The temperature and humidity is maintained at a constant level 6 There is minimal dust and dirt in the area 7 The distance from heat source is more than 2 meters 8 The distance from air outlet of inverter is more than 0 5 meters 9 The installation areas shall avoid of direct sunlight 10 There is no mandatory ventilation requirements for battery module but please avoid of installation in confin...

Page 18: ...t of the operating range the battery stops operating to protect itself The optimal temperature range for the battery pack to operate is 10 C to 40 C Frequent exposure to harsh temperatures may deteriorate the performance and life of the battery ...

Page 19: ...attery grounding point to Ground connection point of room or installed place shall smaller than 0 1Ω 1 based on metal directly touch between the module s surface and rack s surface If using painted rack the corresponding place shall remove the painting 2 install a grounding cable to the grounding point of the modules ...

Page 20: ...16 4 4 put into cabinet or racks Put battery modules into cabinet and connect the cables 1 Put the battery into the cabinet 2 Drive the 4 pcs screws 3 Connect the cables between battery modules ...

Page 21: ...17 4 Connect the cables to inverter ...

Page 22: ...18 4 5 Put into bracket 1 Dismantle the 2 holders of battery ...

Page 23: ...19 2 Put the battery into 2 pcs of bracket 3 Use 4 location holes stack the batteries together And connect the 4 locker together ...

Page 24: ...ion do not forget to register online for full warranty http www pylontech com cn service support Caution 1 a suitable breaker between battery system and inverter is required 2 all the installation and operation must follow local electric standard ...

Page 25: ...l the battery modules 4 The one with empty Link Port 0 is the Master Battery Module others are slaves 1 master battery configure with maximum 15 slave batteries 5 Press the red SW button of master battery to power on all the battery LED light will be on one by one from the Master battery ...

Page 26: ... capacity expansion or replacement when parallel different SOC voltage of module together please maintain the system in idle for 15mins or till the SOC LEDs becomes similar 1dot difference before normal operation 4 7 Power off 1 Turn external power source off 2 Press red SW switch of master battery Then all batteries will off 3 Switch Power switch OFF ...

Page 27: ... 2 Suitable protection breaker between battery system and inverter is required 3 Make sure all dip switch of master batteries are R0XX then turn ON batteries R is the baud rate of RS485 needed all master batteries shall be the same 4 After all batteries running and buzzer of master battery in group1 rings 3 times Means all groups are online The interruption of each RS485 command shall at least 1s ...

Page 28: ...is required 3 connect power cable of LV HUB 4 Make sure all dipswitch is X0XX then turn ON batteries 5 After all batteries running and buzzer of master battery in group1 rings 3 times Means all groups are online 6 Change the dip switch of master battery in group1 to X1XX Then connect communication cable between LV HUB and master battery in group 1 7 Then turn ON LV HUB Detailed information please ...

Page 29: ...onitor tools to check the battery log If battery terminal voltage is 45Vdc please use 0 05C to slowly charge the module to avoid affect to SOH If battery terminal voltage is 45Vdc it can use 0 5C to charge If battery cannot start turn off battery and repair 2 The battery can turn on but red light is lighting and cannot charge or discharge If the red light is lighting that means system is abnormal ...

Page 30: ... with red LED on The temperature is 0 50 degree Use charger to charge not possible Use load to discharge not possible g Under permanent protection The single cell voltage has been higher than 4 2 or lower than 1 5 or temperature higher than 80 degree Solution Switch off the module and contact your local distributor for repair 4 Unable to charge and discharge without red LED on The temperature is 0...

Page 31: ...e connection and disconnect all power cables Check the power port damaged or not then try turn on the single module without any cable connected If still buzzer rings Then it is mosfail Switch off the module and contact your local distributor 6 After switch On the module turns on directly k BMS failure Solution Switch off the module and contact your local distributor Excluding the points above if t...

Page 32: ...ention 2 Fire NO WATER Only dry powder fire or carbon dioxide extinguisher can be used if possible move the battery pack to a safe area before it catches fire 3 Wet Batteries If the battery pack is wet or submerged in water do not let people access it and then contact Pylontech or an authorized dealer for technical support Cut off all power switch on inverter side 4 Damaged Batteries Damaged batte...

Page 33: ...attery at least once every 6 months for this charge maintenance make sure the SOC is charged to higher than 90 2 Every year after installation The connection of power connector grounding point power cable and screw are suggested to be checked Make sure there is no loose no broken no corrosion at connection point Check the installation environment such as dust water insect etc make sure it is suita...

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Page 36: ...Pylon Technologies Co Ltd No 73 Lane 887 ZuChongzhi Road Zhangjiang Hi Tech Park Pudong Shanghai 201203 China T 86 21 51317699 F 86 21 51317698 E service pylontech com cn W www pylontech com cn ...

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