Pulley-man CSW-3060 User Manual Download

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www.pulleyman.co.kr

PULLEY-MAN CO.,Ltd

CSW-3060

Single Line Use

Double Line Use

Summary of Contents for CSW-3060

Page 1: ...www pulleyman co kr PULLEY MAN CO Ltd CSW 3060 Single Line Use Double Line Use...

Page 2: ...PULLEY MAN USER S MANUAL MULTIPURPOSE PORTABLE WINCH PULLEY MAN MODEL CSW 3060 w w w p u l l e y m a n c o k r...

Page 3: ...the functions of conventional hoist winch and chain block Unlike such conventional products which wind wire on a drum and thus can work load only within length of the wound wire rope CSW SERIES is de...

Page 4: ...ications 8 PULLEY MAN used as a Winch 9 Precautions for Non Professional Users 1 2 3 4 5 6 7 8 9 10 11 12 Appointment of Maintenance Personnel Safety Rules for Maintenance Trouble Shooting Warning Lab...

Page 5: ...ts of PULLEY MAN May lead to fatal or serious danger when handled improperly May lead to physical or property damage when handled improperly Caution against electric danger Physical contacts during op...

Page 6: ...nt preventive tips methods of operation and conditions of safe operation 6 Operator Person authorized by entrepreneur to operate or to move place of PULLEY MAN 7 Non Professional User Person not autho...

Page 7: ...lammation Make sure no uncovered flame excessive heat or sparks are near PULLEY MAN Install PULLEY MAN at least 3 3 4 9ft 1 1 5m from the wall or obstacle s Do not operate at humid or wet places on ra...

Page 8: ...ate PULLEY MAN Be sure to grip a hand drill with both hands when using it 5 Check Up Points before Operation Check PULLEY MAN if there is a loose connection Check wire rope for abrasion or damage Chec...

Page 9: ...ty Accidents from improper handling Accidents occurring from disregard of instructions in this manual Accidents in result of improper repair arbitrary modifications or revisions Accidents due to use o...

Page 10: ...power that multply the blocking frition from output speed 1 It is safe if there is no movement of an input axis in state of lifted up a object When you take down a heavy object the brake function can...

Page 11: ...10 Uses and Operations 1 Standard Offerings and Options AC Motor Double Line Options CSW 3060...

Page 12: ...less Drive Drill AC Motor single phase 220V min 550W 3000rpm reversible 3 8 10mm 18V DC max torque 230in lbs or above reversible single phase 220V min 1500W Hz60 50 5200rpm reversible Weight CSW 3060...

Page 13: ...12 Uses and Operations 3 Parts and Names CSW 3060 Single Line Use Main Frames Frame Cover In Put Axis Gear Box In let Lock Pin Latch Wire Rope Reel Wire Rope End Stopper Wire Hook...

Page 14: ...13 Uses and Operations Press Roller Casing Hook Hook Cover Double Line Hook Cover Wire Rope Socket Wire Rope Hook Block Out let Roller Hand Drill Press Roller Casing Lock Pin Double Line Use...

Page 15: ...and pull loops of press roller casing lock pins Remove Hook of main body Single Line Use Remove nut holding pin and nut and pull off hexagon bolt Remove Double Line Hook Cover Double Line Use Remove...

Page 16: ...Before re assembling hook check if wire rope is properly laid in the middle of sheave groove Screw in bolt and nut and insert nut holding pin Assemble wire rope socket to double line hook cover Screw...

Page 17: ...nufacturer and fix wire tip by either method shown above and connect wire rope socket wire rope provided by manufacturer is fixed by press fixation method When fixing wire tip its safety factor must b...

Page 18: ...ifications 3 8 10mm 18V DC max torque 230in lbs or above reversible Precautions Use when it is fully charged When using as in put power source check if its chuck is properly connected to hexagonal tip...

Page 19: ...rk load quickly and easily regardless of working length direction and condition whether it is vertical horizontal or slant as long as there is an anchor to hook Before using PULLEY MAN for whatever ap...

Page 20: ...ad vertically Fixed Wire Hook Fix wire hook at an I beam round beam or other stable overhead structure and hook load with main body hook to move load vertically Fix main body at a stable anchor on the...

Page 21: ...load Chain A chain with welded connection must be connected in short connection mode It must have 4 times safety factor of the load Fibrous Rope or Sling Except for one without open ends connection m...

Page 22: ...w during operation To prevent top of binding material from colliding with bottom of PULLEY MAN main body maintain at least 12in 30cm between bottom of main body and wire hook Do not ride on moving loa...

Page 23: ...on Keep loose wire rope untangled with in put power cable Keep loose wire rope that just passed pulley away from load being lifted When road surface on which load is being pulled is uneven or has depr...

Page 24: ...Entrepreneur person in charge should appoint maintenance personnel for consistent maintenance of the equipment 2 Safety Rules for Maintenance Trouble shooting Observe following rules when performing m...

Page 25: ...ogram Grease used Mos2 6 Assembly and disassembly Assembly or disassembly must be done by maintenance personnel PULLEY MAN is composed mainly of speed reducer frame and pulley and is disassembled in f...

Page 26: ...e nut holding pin and screw off hexagon bolt Remove Press Roller Casing Take off hexagon socket head bolt M8 and nut and then remove press roller casing from between frames Remove hexagon socket head...

Page 27: ...me from out put axis Take off out put axis from internal gear casing Take off in put axis assembly of planetary and sun gears from internal gear casing Do not disassemble in put axis assembly Once it...

Page 28: ...ance 2 Application of Grease Apply grease on gears bushings and shaft Apply grease or oil on connection of hook and hook cover Apply grease on rollers in Press Roller Casing Disassemble hook block and...

Page 29: ...uipment is continuously used the scratch line moves toward bottom of groove The reason that the scratch line nears toward bottom may be either wire rope s diameter is reduced or pulley groove is worn...

Page 30: ...if hook has a latch and if it works Check if labels and warning signs are at their positions 2 Periodical Check up Maintenance personnel should make a yearly plan and record damage abrasion deformatio...

Page 31: ...ce Gear Case Naked eyes No deformation or corrosion Gear Measurement No abrasion or corrosion Bushing Measurement No excessive abrasion or damage Press Roller Casing Naked eyes No abrasion deformation...

Page 32: ...ise and heat Press switch firmly Connect power line properly Check power cable Check power voltage Check condition of in put power source Work load within capacity 11 Trouble Shooting When operation i...

Page 33: ...hall not be liable for loss damage or accident resulting from 2 Warranty service with charge 1 Defects caused after the warranty period 2 Defects due to improper use by the user 3 Damages due to acts...

Page 34: ...Mechanical defect due to user s abuse or misapplication Manufacturer lost goods for repair Damage during delivery Repairable Irrepairable Defect or malfunction due to natural disaster such sa fire ea...

Page 35: ...ON AND TEST This is to certify that the following pulley man product has been thoroughly inspected and tested PULLEY MAN CO LTD Description Ton Ft Lift Model Serial CS Load Applied 125 of Rated Capaci...

Page 36: ...35 MEMO...

Page 37: ...36 MEMO...

Page 38: ...13 15 Industry material Sangyeok 2dong Buk gu Daegu 702 010 Republic of Korea TEL 82 53 381 4989 FAX 82 53 604 1317 www pulleyman co kr PULLEY MAN CO Ltd...

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