PTR 1800HD Manual Download

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2207 EAST ONTARIO STREET, PHILADELPHIA, PA. 19134

VERTICAL BALERS

FOR DEPENDABLE, COST-SAVING RECYCLING

ENGINEERED FOR SUPERIOR DURABILITY & MAXIMUM SAFETY

Model #_______________

Serial #_______________

Summary of Contents for 1800HD

Page 1: ...2207 EAST ONTARIO STREET PHILADELPHIA PA 19134 VERTICAL BALERS FOR DEPENDABLE COST SAVING RECYCLING ENGINEERED FOR SUPERIOR DURABILITY MAXIMUM SAFETY Model _______________ Serial _______________...

Page 2: ...26 30 LOCKOUT PROCEDURES 31 32 BALER MINIMUM CLEARANCE CHART 33 INSTALLATION INFORMATION 34 36 MAINTENANCE INSTRUCTIONS 37 40 ELECTRICAL INFORMATION 41 48 ELECTRICAL CIRCUITS 49 54 HYDRAULIC SCHEMATI...

Page 3: ...he provided safety operational video All baler operators must be at least 18 years old UL Approved and CUL Approved IMPORTANT A The operating keys are located inside of the control panel A tool is req...

Page 4: ...des especially all applicable Occupational Safety and Health Administration O S H A standards and American National Standard Institute A N S I Regulations PTR strongly recommends that current complete...

Page 5: ...COMPANY at the expense of the buyer lessee or consignee The PTR BALER AND COMPACTOR COMPANY will return at its expense replacement parts components or accessories found to be defective Shipment of par...

Page 6: ...nd maintenance of balers and other information appropriate to the identified hazards 1 Your company safety official should ensure compliance with applicable OSHA Code of Federal Regulations under 29 C...

Page 7: ...main chamber area to be sure no one is inside 5 The following operational check should be conducted prior to each shift With the gate raised press all buttons in any order or combination No motion sho...

Page 8: ...o conduct a visual inspection of the ejector chains t hooks and shackles Operator should know that maintenance should be called if there is any evidence of damage or if anything looks different as opp...

Page 9: ...baler chamber 7 Never enter the main chamber area unless the power is disconnected and locked out 8 If work on or in the baler is required disconnect the power to the baler and lockout Never assume th...

Page 10: ...ture Store name and location ______________________ Training Video Present at Store ____________________ Manual present at Store __________________ Store _______ Name or Trainer ____________________ S...

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Page 12: ...amber door help hold the compressed material down while the ram travels up to the loading position opening the baler safety charging gate as it travels up EJECTION When full bale indicator arrows on t...

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Page 17: ...0 1 2 3 4 2 5 6 7 8 6 9 7 8...

Page 18: ...6 1 11 1 1 13 A 14 15 A 19 1 16 6 1 3 4...

Page 19: ...tensile strength of approximately 75 000 to 80 952 psi or more and a break strength of approximately 300 to 340 pounds or more MODELS 5000HD 7200HD Minimum of 12 Ga galvanized steel wire approximately...

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Page 25: ...5HYLVHG W d d d d d...

Page 26: ...witch needs adjustment C Motor Overload Tripped 1 Reset overload on motor starter 2 Check current Load Amps D Blown Fuses 1 Replace fuses Turn power off at wall disconnect switch E Electrical Malfunct...

Page 27: ...ity check C Material Jamming Ram 1 Remove all jamming material from ram D Ram Switch 1 Ram Switch not in proper position 2 Limit Switch malfunction 3 Adjust Limit Switch 4 Pedal Switch jammed in down...

Page 28: ...ntinuity check E Material Jamming Ram 1 Remove all jamming material from ram F Incorrect Pump Rotation 1 Check fan rotation on motor fan should turn clockwise G Relief Valve 1 Check setting 2 Replace...

Page 29: ...be reversed Verify A to extend and B to retract D Hydraulic Leak 1 Check all connections for leaks MOTOR DOES NOT STOP WHEN RAM RETURNS TO THE UP POSITION POSSIBLE CAUSE POSSIBLE REMEDY A Limit Switc...

Page 30: ...onal Valve 1 Directional valve worn 2 Check for broken springs inside valve PUMP NOISE POSSIBLE CAUSE POSSIBLE REMEDY A Oil Reservoir Level Low 1 Check oil level gauge on reservoir add oil if necessar...

Page 31: ...ck out procedure is listed on the following page ONLY AUTHORIZED PERSONNEL SHOULD BE ALLOWED TO OPEN THE PANEL BOX Baler operates with high voltage and should not be serviced by people who are not cer...

Page 32: ...to the lock clearly identifying the individual who locked out the machine warn against hazardous conditions and actions required to avoid hazardous conditions such as Do not operate d Placing operati...

Page 33: ...4 10 D 5 3 5 4 7 4 5 8 8 8 7 6 2 8 7 8 7 E 6 8 7 2 9 7 5 10 9 5 10 8 7 12 10 11 10 11 F 3 11 4 6 5 1 5 8 5 5 10 5 11 5 11 6 9 G 1 10 1 2 2 2 2 16 5 3 5 3 5 3 5 3 5 3 5 H 2 8 2 8 3 7 4 8 5 4 6 2 9 1 5...

Page 34: ...button and observe the direction of the rotation of the motor Look at the motor fan proper rotation is clockwise As indicated by the arrow on the motor If the fan rotation is not clockwise follow the...

Page 35: ...ng ELECTRICAL HYDRAULIC 1 All connections made 1 Oil Level 2 All terminals tight 2 All 4 hose fittings re tightened 3 Fuse clips tight after unit was set in place 4 Limit switches tight door and gate...

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Page 37: ...0 1 2 3 4 67 4 1 6 8 4 7 9 7 1 1...

Page 38: ...1 0 0 8 7 1 A B A A B B A BB B BAA B B BA BA 1C...

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Page 41: ...while always within clear view of its operator MINIMUM SIZING REQUIRED Wire size denotes wire to be used from power supply to disconnect switch use heavier wire if distance is more than 25 feet CONVER...

Page 42: ...e Delay 14 20 amp 550V 575V 4 amp Time Delay 14 20 amp 5 HP MOTOR 3 PHASE 60 CYCLE 200V 208V 16 amp Time Delay 12 30 amp 220V 230V 14 amp Time Delay 12 30 amp 440V 460V 7 amp Time Delay 14 30 amp 550V...

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Page 47: ...415V 5 2 amp Time Delay 14 30 amp 440V 5 0 amp Time Delay 14 30 amp 5 HP MOTOR 3 PHASE 50 CYCLE 380V 8 7 amp Time Delay 12 30 amp 415V 8 0 amp Time Delay 12 30 amp 440V 7 8 amp Time Delay 14 30 amp 1...

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Page 57: ...turn the relief valve adjustment clockwise until desired working pressure setting is displayed on gauge 8 Adjust pressure switch counter clockwise until ram stops and reverses 9 Run ram again to veri...

Page 58: ...labeled working pressure 4 Disconnect wire 7 on the terminal strip 5 Start baler run ram down 6 Watch the pressure gauge as the cylinder reaches maximum pressure ram fully extended 7 The pressure on...

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Page 61: ...nstroke baler Main components are identified in Parts Description Section See Table of Contents for page numbers When ordering please include the Model and serial Number of the unit This is located on...

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Page 65: ...3 1 2 X 48 X X 330534 CYLINDER 6 X 3 1 2 X 38 X X X X X 500162 CYLINDER 6 X 3 1 2 X 27 X 330533 CYLINDER 7 X 4 X 48 X X 500870 CYLINDER 4 X 2 1 2 X 32 X X X 330174 HYDRAULIC HOSE BALER 52 1 2 X X X X...

Page 66: ...X X X X X 603201 OVERLOAD 80A 603199 OVERLOAD 20A X X X X X X 500088 73 LEAF EJECTON CHAIN BL534 BEFORE 7 96 X 500645 LEAF EJECTON CHAIN HD BL634 X 330387 LINK EJECTOR CHAIN 40 X 320086 ANCHOR CHAIN...

Page 67: ...X X 500977 POWER UNIT INCLUDES X 5 H P SUBMERSIBLE MOTOR X 6 GPM SUBMERSIBLE PUMP X DIRECTIONAL VAVLE X RELIEF VALVE X PRESSURE GAUGE X SUMP SCREEN X TANK GUAGE X PRESSURE SWITCH X 500979 CYLINDER 4 1...

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