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Series PLS Paddle Level Switch

Bulletin L-25

Specifications – Installation and Operating Instructions

3/4˝ CONDUIT

CONNECTION

4-11/32

[110.31]

4-1/2

[113.69]

CLEARANCE FOR

COVER REMOVAL

4-31/32

[126.19]

6-3/8

[162.05]

8-33/64

[216.26]

10-5/16

[261.92]

Incorporated in the design of the PLS

is a magnetic drive that is time proven by

decades of use in our Mark Series valve position indicator product line. A synchro-
nous motor rotates the  paddle utilizing a magnetic drive. As product builds up the
paddle is impeded from moving and the resulting motor torque activates the output
switches and stops the motor. A spring mechanism reactivates the motor and returns
the switches to normal state when the product no longer impedes the paddle rota-
tion. Weatherproof models include a bright red LED switch status indication light.

Standard construction is weatherproof with explosion-proof optional, and the unit can
be side or top mounted. A high temperature option is available for use with media up
to 500°F (260°C). The PLS is designed with the industry standard 1-1/4˝ male NPT
connection and mounting flanges.

FEATURES

Magnetic  drive

that  isolates  and  completely  seals  the  control  head  from  the

process  and  environment  preventing  material  or  dust  from  entering  the  control
head.   

Motor  shuts-off

when  paddle  stalls  increasing  motor  life,  preventing  motor

burnout, and decreasing power usage. 

Slip clutch

design enabled by the magnetic drive that prevents damage to motor

and drive mechanism from sudden or excessive loading on the paddle.

Status indication light

on weatherproof models.  Light is on the side of the enclo-

sure making it easy to view.

Screw cover

on the enclosure for easy access with no worries about losing bolts

or screws.  

Modular design

to allow field installation of any paddle, flanges, shaft extensions,

or shaft guards.

Flexible coupling

available for protection of the paddle and drive from side loads,

surges or impacts.  Recommended for top mount applications with shaft extension
and applications with large or heavy materials.

SPECIFICATIONS
Service:

Dry powder or bulk materials compatible with wetted materials.  

Sensitivity:

Minimum material density of 5 lb/ft

3

(80 kg/m

3

), maximum of 200 lb/ft

3

(3200 kg/m

3

). 

Wetted Materials:

Paddles:

316 SS.

Exposed Shaft:

316 SS.

Shaft Seal:

PTFE.

Mounting Boss:

Aluminum.

Flexible Coupling:

316 SS.

Mounting Flanges:

Carbon Steel or 316 SS.

Shaft Extension and Shaft Guards:

Galvanized Steel or 316 SS.

Temperature Limits:

Standard Construction:

Process: -40 to 300ºF (-40 to 148.9ºC), 

Control Head: -40 to 185ºF (-40 to 85ºC).

High Temperature:

Process: -40 to 500ºF (-40 to 260ºC), 

Control Head: -40 to 185ºF (-40 to 85ºC).

Time Delay Relay: 

Control Head: -25 to 140ºF (-31.7 to 60.0ºC).

CE Compliant Construction:

Process: -40 to 185°F (-40 to 85°C),

Control Head: -40 to 185°F (-40 to 85°C).

Pressure Limit:

30 psig (2.07 bar) maximum for .5 micron or larger material.

Power Requirement:

Select by part number: 110-120 VAC (~); 60 Hz, 230 VAC (~);

50/60 Hz, 24 VAC (~); 60 Hz, 48 VAC (~); 100 Hz, 12 VDC (  ), or 24 VDC (  ).

Power Consumption:

Weatherproof models: 5 watts, Explosion-proof models: 3 watts.

Time Delay option is an additional 3 watt consumption.

Enclosure:

Aluminum, powder coated.

Enclosure Rating:

Weatherproof (W, WH construction): NEMA 4X, Explosion- proof

(E, EH construction): NEMA 4X and rated for Class I, Div. 1 & 2, Groups C & D, Div.
1 & 2, Groups E, F, & G.

Switch Type:

SPDT or DPDT snap switch.

Electrical Rating:

15A @ 120/230 VAC, 5A @ 24 VDC.  

Time Delay Relay Option:

10A @ 120/240 VAC and 30 VDC.

Electric Connections:

Screw terminals.

Conduit Connection:

3/4˝ female NPT.

Process Connection:

1-1/4˝ male NPT. Optional flange.

Installation Category:

II (Transient over-voltage).

Pollution Degree:

2.

Altitude Limit:

6560 ft (2000 m) max.

Environment:

Intended for indoor and outdoor use.

Humidity: 

80% RH (non-condensing).

Mounting Orientation:

Side or top mounting.

Weight:

Control head only: 4 lb (1.81 kg).

Indication Light:

Red LED that activates when switch is made or when switch is not

made with RL option.  (Not available on Explosion-proof models).

Time Delay Relay Option:

Five field adjustable ranges from 0-1 to 0-31 minutes.

(RL option not available, DPDT option not available with 230 VAC time delay).

Agency Approvals:

UL approved as an auxiliary device or as an auxiliary device for

hazardous locations.

SIDE MOUNT

PROXIMITY CONTROLS

Phone: 219/879-8000

www.dwyer-inst.com

A DIVISION OF DWYER INSTRUMENTS, INC. 

Fax: 219/872-9057

e-mail: [email protected]

P.O. BOX 373 • MICHIGAN CITY, INDIANA 46361, U.S.A.

www.

.com

[email protected]

1.800.561.8187

Summary of Contents for PLS Series

Page 1: ...vity Minimum material density of 5 lb ft3 80 kg m3 maximum of 200 lb ft3 3200 kg m3 Wetted Materials Paddles 316 SS Exposed Shaft 316 SS Shaft Seal PTFE Mounting Boss Aluminum Flexible Coupling 316 SS Mounting Flanges Carbon Steel or 316 SS Shaft Extension and Shaft Guards Galvanized Steel or 316 SS Temperature Limits Standard Construction Process 40 to 300ºF 40 to 148 9ºC Control Head 40 to 185ºF...

Page 2: ...ium Density Paddle PDL 2 Bayonet Paddle PDL 3 High Density Paddle PDL 4 No Mounting Flange Carbon Steel with Half Coupling FLG CSH Carbon Steel with Full Coupling FLG CSF 316 SS with Half Coupling FLG SSH 316 SS with Full Coupling FLG SSF None 1 4 NPS Galvanized Steel 1 4 NPS 316 SS None 1 1 4 NPS Galvanized Steel 1 1 4 NPS 316 SS Specify length in inches Minimum 6 Maximum 48 May go longer on cust...

Page 3: ...d for use with shaft lengths over 12 to protect the shaft from side loading Shaft shields are available from Proximity Controls in carbon steel and stainless steel Shields may also be constructed from 1 1 4 pipe which is threaded with a 1 1 4 male NPT connection on one end Shield pipe should be cut to cover the shaft length while allowing sufficient clearance between the paddle and bot tom of shie...

Page 4: ...on 1 set to off the delay is upon energizing of the relay and with it set to on the delay is upon de energizing of the relay Select delay range wanted from the chart and set the dip switches to the appropriate positions Then adjust the one turn 360 potentiometer for the exact time interval required within the selected delay range Example If a 5 minute delay is required set DIP switches to 0 7 minu...

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