Protec FI-75 MAMMO Operation Manual Download

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PROTEC GmbH & Co. KG

In den Dorfwiesen 14, D-71720 Oberstenfeld, Germany
Telephone: +49-7062-9255-0 e-mail: [email protected]

Machine No.:

Type:

Installationsdatum:

Stand:

-201

Subject to change

English

Film Processor

Operation Manual

ID: 5870-0-00

Summary of Contents for FI-75 MAMMO

Page 1: ...n Dorfwiesen 14 D 71720 Oberstenfeld Germany Telephone 49 7062 9255 0 e mail service protec med com Machine No Type Installationsdatum Stand 03 2017 1 0 Subject to change English Film Processor Operation Manual ID 5870 0 0022 ...

Page 2: ...1 CP OPTI EU Declaration of Conformity EU Declaration of Conformity ...

Page 3: ...y This manual has been checked for correctness The instructions and specifications were correct at the time it was published Future models may have modifications without prior notice PROTEC does not take responsibility for damage caused directly or indirectly by error omission or non conformity of the manual Introduction The FI 75 processor is a compact automatic table top processor Due to the pre...

Page 4: ...n crosswise Process time Standard 105 s Mammography 135 s Option 90 s 167 s Linear speed Standard 48 cm min 19 in min Mammography 37 cm min 14 5 in min Option 56 cm min 22 in min 30 cm min 11 8 in min Developer time Standard 29 s Mammography 37 s Special 25 s 46 s Tank capacities Developer fixer and washing 5 litres each 1 3 gal Circulation system Developer and fixer are continiuously circulated b...

Page 5: ...cals used in the processor should be handled according to the manufacturers instructions In general Non diluted chemicals are caustic For this reason chemicals should be handled very carefully Avoid contact with skin always wear protective clothing gloves and glasses when han dling the chemicals for example when mixing and refilling Also when taking the racks out for cleaning or servicing In case ...

Page 6: ...k In 220 240 V version the FI 75 is delivered as a tabletop processor with a two part floorplate If the machine is upgraded with the optional stand or cabinet the narrow plastic part has to be removed In 110 120 V version the FI 75 is delivered as a tabletop processor with a three part floorplate If the machine is upgraded with the optional stand or cabinet both small PVC parts have to be removed ...

Page 7: ...n Finally push clip over hose and connection Cut hoses to required length Then integrate the stop cocks into the three drainage hoses in such a position that they are easy to reach Connect the suction pipes to the hose ends for the replenishment tanks using hose clips Put suction pipes through cover opening into respective replenishment tanks and snap them in The overflow and drainage hoses from t...

Page 8: ...differ from information in this manual but they should be complied with If the machine is installed table top ensure that the table is stable enough and does not wobble Danger of Overflow Use the included cable binders accessory bag to secure the hoses Fix all hose ends which guide into syphon or collecting container so that they do not drop into the liquid DEV FIX H O 2 Pay attention to the corre...

Page 9: ... chemicals into the respective tanks First the fix er and then the developer Caution when filling be sure that chemicals do no splash from one bath into another When fixer solution is mixed with developer so lution the developer chemical is destroyed Snap each suction pipe into the respective cover of it s replenishment container and close it carefully Place containers under processor Using replen...

Page 10: ...cated in the middle of the infeed LED displays Infeeding film Wait with the next film until light goes off Power When power is on the LED lights up Bath temperature Flashes when temperature is not reached Temperature dial Manual pumping Important Safety function stops film transportation when cover is re moved Therefore keep cover placed on the machine when processing films 28 32 33 34 35 36 37 29...

Page 11: ...ortant Put film first on left side of infeed tray and then feed in During processing films please watch the display Infeeding film If this is lit wait until it goes off again and an acoustic signal can be heard before inserting the next film After work 8 Switch processor off 9 Close water tap 10 Open water drainage stop cock and drain water out of the machine Attention Upon first operation and eac...

Page 12: ... goes off Additionally an acoustic signal indi cates that the next film can be fed in Manual pumping The function Manual pumping activates the replenishment pump and it pumps chemicals into the tanks in addition to automatic replenishment To do so turn the temperature dial to the position Manual pumping This function is available only in standby mode when there is no film in the unit If the dial i...

Page 13: ...nt volume in ml per m2 film surface dependent on the film width and the pump setting Setting at 50 Hz current resp settings at 60 Hz current are in brackets Standard setting Rollfilms and Paper Films Rollfilms can be transported into the machine when a leader film 10x10 cm is at tached that has been prepared with a chemical resistant adhesive tape Replenishment Rate Film width Setting of replenish...

Page 14: ...ht side 3 Remove the roller racks First of all remove the large dryer rack beige The racks are easier to remove and insert when they are slightly tilted Then remove the fixer blue and developer red racks in sequence 4 Rinse all racks thoroughly under warm running water and then leave to drain off Use a soft sponge do not use scouring pad as this would scratch the roll ers and remove the pollution ...

Page 15: ...t After completion of tank cleaning the tank should be rinsed thor oughly with clean water To do this fill the machine with fresh water twice and each time let the machine run for a 10 minute period Empty the tanks and re close the stop cocks 7 Take out the roller racks and rinse them thoroughly with running water Remove remaining dirt from the rollers by using a sponge and clean thor oughly Doing...

Page 16: ...tenance work performed Maintenance work performed Maintenance work performed Maintenance work performed Maintenance work performed Date Date Date Date Date Name Name Name Name Name next maintenance next maintenance next maintenance next maintenance next maintenance Maintenance work performed Maintenance work performed Maintenance work performed Maintenance work performed Maintenance work performed...

Page 17: ... reached approx 30 C observe information concerning temperature time cleaning procedure contained in the datasheet of the tank cleaning agent 2 15 Activate the transport activate film intake switch 2 16 After approx 15 minutes observe information concerning temperature time cleaning procedure contained in the datasheet of the tank cleaning agent switch film transport off 2 17 Remove cover neutrali...

Page 18: ... light protection flap 2 38 Align roller racks and re insert them in machine 2 39 Fill machine with chemicals 2 40 Switch machine on 2 41 Adjust bath temperature to previously adjusted value 2 42 Feed cleaning film approx 4 pieces 2 43 Check function as described under item 1 2 44 Approx 15 minutes after reaching of the bath temperature check it by measuring and recalibrate if required see operati...

Page 19: ...ong Replenishment rate of developer too high Developer chemicals are too high diluted Renew After renewing chemicals Starter is missing Circulation is broken down Films will not dry If warm air comes out of the air channel in the dryer chemicals and film type should be checked Fixer solution is exhausted or diluted Film has a yellow green surface Not fixed correctly Check the film type and fixer c...

Page 20: ...is positioned under the liquid level Check whether there is air in the replenishment pipes If this is the case then check the pipe connections Rinsing water does not flow Open water inflow tap Water pressure in the water system is too low Minimum pressure 2 bar 29 psi Water tank overflows Water drainage hose overflow is bent The hose end should be positioned above the drainage level in the syphon ...

Page 21: ...CP OPTI 20 English Service Manual Table of Contents Installation Data 21 Trouble Shooting 23 Spare Parts List 29 Electric Diagrams 35 ...

Page 22: ...or current In addition a power control switch can be installed 2 Fresh water connection 3 4 with stop cock permissible pressure 2 10 bar water tem perature 5 25 C 3 Wasserabfluß PVC Rohr 50 mm 2 mit Siphon 4 Drainage resp collecting con tainers for used developer 5 Drainage resp collecting con tainers for used fixer 6 Storing space for replenish ment tanks Below machine or externally 7 Ventilation...

Page 23: ...6 2 Regeneriermenge zu hoch oder zu niedrig 35 6 3 Adjust replenishment pump 35 7 Dryer 35 7 1 Dryer fan does not run or runs with too low speed 35 8 Water 35 8 1 Rinsing water does not flow 35 8 2 Water tank overflows 35 1 Algae 1 1 Excessive algae growth in water tank Algae growth inside the water tank is not only anoying it causes increased cleaning work and leaves residue on the films When alg...

Page 24: ...or fan dryer heating solenoid valve If the connections have no fault then electronic is possibly defective 3 3 Machine doesn t stop automatically Display Infeeding film is permanently illuminated Wire band of film switch is jammed Readjust wire Check following parts Film switch wiring of film switch and electronic 3 4 Drive motor does not run Check cover switch Check drive motor If voltage can be ...

Page 25: ...ime in seconds Gm Chain gear on motor shaft Gs Chain gear on drive shaft Processing time Dry to Dry Developer temperature 105 s 32 C 34 C 118 s 32 C 34 C 135 s 31 C 33 C 143 s 30 C 32 C 167 s 30 C 32 C 220 240 V 50 Hz versions 110 120 V 50 Hz versions 220 240 V 60 Hz versions t Gm Gs Jumper position Devel oper time s Infeed speed cm min t Gm Gs Jumper position Devel oper time s Infeed speed in min...

Page 26: ...mp pump possibly defective Bath is not heated Check temperature safety switch on heat exchanger Check heating element impedance across the element should reach approx 66 W Check temperature sensor see 4 2 If no error can be found then electronic is possibly defective 4 4 Developer temperature too low fixer temperature too high Air lock in the circulation pump Ventilate circulation see page 8 4 5 R...

Page 27: ... racks in the machine and make sure that the latches are closed Check the roller racks Position of the guide elements rollers are in correct position and are not loose flat springs are not bent all gears are in place Motor runs The worm gear of the drive shaft should be secured with a splint to avoid twisting Check the screws and positioning of the chain and chain wheel 5 3 Scratches pressure mark...

Page 28: ... fan runs only half power 8 Water 8 1 Rinsing water does not flow Water pressure in the water system is too low Minimum pressure 2 bar 29 psi Valve activates no flow passage filter at inflow is blocked Check green water inlet hose inside the machine 8 2 Water tank overflows Water drainage hose overflow should have a constant fall The hose end should be positioned above the drainage level in the sy...

Page 29: ...base cabinet 9 1101 0 2000 Replenishment tank 25 l dev 1101 0 2100 Replenishment tank 25 l fix 10 1101 0 1700 Saugrohr m Filter f 25l Behälter 11 1101 0 4100 Floating cover developer 2018 0 0012 Hose 10 x 2 mm celar reinforced 2018 0 0009 Hose 10 x 2 mm blue reinforced 2018 0 0008 Hose 10 x 2 mm red reinforced 2018 0 0005 Hose 4 x 1 mm green 2018 0 0021 Hose 9 x 2 mm red clear 2018 0 2022 Hose 9 x...

Page 30: ...old T 10 A 250 V UL 22 23 2028 0 0036 Geräteschalter therm Electronic 110 120 V 24 1170 0 0702 Angle connection grey 25 1170 4 1300 Control unit 110 V F 1170 5 1300 Control unit 220 240 V 0170 6 1300 Control unit 110 120 V 26 0170 0 2400 Micro switch with operator cover 0170 4 2400 Micro switch with operator cover UL 27 2007 0 0010 Operator for micro switch 28 1101 0 0704 Angle fitting 0016 0 0002...

Page 31: ...worm gear 33 1170 0 1503 Worm gear 34 1170 0 1502 Supporting bock 35 1170 0 1506 Chain wheel t 12 1170 0 1504 Chain wheel t 14 1170 0 1505 Chain wheel t 16 1170 0 1102 Chain wheel t 17 1170 0 1507 Chain wheel t 18 37 2037 0 0002 Chain 6 mm with coupler link 38 3000 9 4013 Splint pin 2 0x20 mm inox 39 0170 0 3100 Lichtschutzdeckel kpl 40 1170 0 3104 Sealing wedge 35 37 35 34 38 33 32 30 31 40 39 ...

Page 32: ...z 0170 6 1900 Solenoid valve 115 V 50 60 Hz 55 1101 0 0121 Securing bracket 56 0170 0 0800 Micro rotary switch for film detection with operator 58 1170 0 0804 Bracket for micro rotary switch 59 1170 0 0105 Film feed tray 1172 0 0105 Film feed tray graphic arts 60 2003 5 0002 Heating element 230 V 800 W 2003 6 0002 Heating element 120 V 400 W 61 1130 0 2101 Heat exchanger 62 2005 0 0005 Temperature...

Page 33: ...32 CP OPTI Spare Parts Standard roller racks 104 123 106 107 103 105 109 122 120 119 104 117 121 100 102 112 111 113 110 114 115 116 104 103 108 ...

Page 34: ...1140 0 3700 Guide bar curved 105 1170 0 0304 Flat spring 55 106 3079 8 5013 Screw M4x10 A4 107 3009 3 4023 Hexagon nut M4 A4 108 1140 0 0301 PU roller 35 ground 109 1170 0 0310 Drive shaft rack 110 1101 0 0302 Gear t 16 D hole 111 1101 0 0304 Gear t 32 round hole 112 1101 0 0303 Gear t 32 D hole 113 1170 0 0302 Worm wheel 114 1101 0 0305 Bushing without clearance 115 1101 0 0317 Bushing big black ...

Page 35: ...34 CP OPTI Electric Diagrams ...

Page 36: ...CP OPTI 35 Electric Diagrams English ...

Page 37: ...36 CP OPTI Electric Diagrams ...

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