pronovost P-1020 Operator And Parts Manual Download

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OPERATOR'S / PARTS

MANUAL

Snowblowers

Models

P-992 &

P-992TRC

P-980 &

P-980TRC

P-1020 & P-1020TRC

P-1040 & P-1040TRC

No. C234

06/2010

Summary of Contents for P-1020

Page 1: ...OPERATOR S PARTS MANUAL Snowblowers Models P 992 P 992TRC P 980 P 980TRC P 1020 P 1020TRC P 1040 P 1040TRC No C234 06 2010...

Page 3: ...e 18 8 Trouble Shooting 19 9 Specifications 21 10 Parts List 22 Snowblower P 992 22 Snowblower P 992TRC 25 Snowblowers P 980 P 1020 P 1040 28 Snowblowers P 980TRC P 1020TRC P 1040TRC 31 Semi industria...

Page 4: ......

Page 5: ...o assist you in the safe operation of your new Snowblower It contains important information which will help you achieve excellent returns with your Snowblower for years to come Please read this manual...

Page 6: ...ed in moving parts of the equipment and cause accidents GENERAL SAFETY 8 Prolonged exposure to noise may hamper hearing Protect yourself by wearing adequate protection devices 9 Hydraulic fluids under...

Page 7: ...he Snowblower put transmission in neutral apply parking brake stop engine and remove the key from the ignition SAFETY WITH MAINTENANCE 1 Perform the Snowblower maintenance according to recommendations...

Page 8: ...ns are indicated Locate them on the machine and read them carefully If a decal is damaged lost or illegible install a new one The following photos indicate where each one must be installed 3 Figure 2...

Page 9: ...e when the safety shield is in place It must never be visible when you operate the equipment Figure 8 Decal E Part no A108 Figure 6 Decal C Part no 190 11641 If your snowblower is equipped with a redu...

Page 10: ...10 DECALS cont d 3 Figure 9 Decal F Part no A 109 Figure 10 F Figure 14 Figure 13 Decal G Part no 190 10991 G Figure 11 Decal D Part no A103 D Figure 12...

Page 11: ...11 Figure 16 Figure 15 Decal H Part no 190 06651 DECALS cont d H 3 Figure 18 Figure 17 Decal J Part no 190 07611 J...

Page 12: ...A 106 Figure 21 Part no A 105 Figure 23 Decal L Part no 190 11581 L MAINTENANCE DECALS The maintenance decals indicate the points requiring lubrication Refer to maintenance section for more details F...

Page 13: ...it on the gear box with the plate included Fig 26 4 Install P T O shaft with the shear pin end onto the Snowblower gear box Then attach safety shield support chain as shown Fig 27 WARNING The telesco...

Page 14: ...the bolts lightly Fig 28 3 Bolt hydraulic motor in place pointing the oil outlets to the exterior and install sprocket Fig 29 4 Using the take up screws adjust gear to mesh without bottoming Fig 30 5...

Page 15: ...d 9 tooth gear The thickness of the 9 tooth gear is slightly more than the ring gear Make sure it exceeds on both sides of the ring gear Fig 33 4 Using the take up screws adjust gear to mesh without b...

Page 16: ...y for adequate tightness of all fastening devices Refer to torque chart on page 57 5 Adjust skid shoes according to ground conditions Fig 36 6 Following the installation of the Snowblower on the tract...

Page 17: ...rse when one edge is worn out 12 For the auger drive shaft always use a grade 5 shear bolt 13 For the PTO shaft AT 540 RPM on a PTO size 80 or 90 the shear bolt is 12 mm grade 10 9 part number 9207 AT...

Page 18: ...s 3 Keep all piston rods in the retracted position This will assure better protection against the elements 4 Clean your Snowblower 5 Thoroughly inspect all parts of the Snowblower Replace or repair wo...

Page 19: ...ween guard equipment Replace worn or damaged bearing rings Eliminate any interference between tubes and equipment or tractor Replace damaged tubes P T O SHAFT POSSIBLE CAUSE PROBLEM CORRECTION Insuffi...

Page 20: ...e between impeller blade tip and drum outlet wall Insuffucient tractor HP Tractor RPM too low Tractor RPM reduced too early with snow still in the Snowblower Slippage of PTO clutch mechanism Wet snow...

Page 21: ...d Std Std Number of shear bolts 2 2 2 2 Hitch category 2 2 2 2 Balanced impeller Std Std Std Std Balanced auger Std Std Std Std Drum rotation mechanism for hyd motor Std Std Std Std 1000 to 540 RPM re...

Page 22: ...22 SNOWBLOWER P 992 10 See upper auger compo nents on page 47 170 03777...

Page 23: ...27 MLH 250 Hydraulic Orbit motor cushion valve opt 27 MLH 315 Orbit hydraulic motor cushion valve opt 28 110 18242 Sprocket 80B10 shearplate including 29 30 67 1 29 160 06901 Brass bushing 1 3 4 i d...

Page 24: ...h reinforcement 1 64 8228 Impeller cap screw 5 8 NC x 1 lg assembled with locktite 242 lock washer 1 65 160 10761 Back plate 3 66 UCFD208 24 Bearing 1 flange 2 grease fittings straight 3 67 160 07311...

Page 25: ...25 SNOWBLOWER P 992TRC 10 170 04955 See upper auger compo nents on page 47...

Page 26: ...box support 1 27 9307 Gear box T 279 1 28 140 05472 3 point side bar 2 29 110 15214 Right lower hitch 1 30 302 46610 Bolt NF x 6 lg nylon locknut 2 31 9269 Pin category 2 2 32 9225 EG P T O shaft T80...

Page 27: ...x 2 lg jam nut 1 77 300 40280 Bolt NC x 1 lg nylon locknut flat washer 4 78 130 06561 Guard for ring gear segment 1 79 UCFD208 24 Bearing 1 flange 2 grease fittings straight 3 80 300 32310 Bolt 1 4 NC...

Page 28: ...28 SNOWBLOWERS P 980 P 1020 P 1040 10 170 03785 See upper auger compo nents on page 47...

Page 29: ...ll including no 23 30 1 24 110 25022 Auger drive shaft 39 7 16 lg overall including no 23 30 1 24 110 15002 Auger drive shaft 40 7 16 lg overall including no 23 30 1 25 300 54460 Bolt 1 1 4 NC x 4 lg...

Page 30: ...Bolt 3 4 NF x 5 1 2 lg nylon locknut 2 2 2 63 140 03561 3 point hitch reinforcement 1 1 1 64 8228 Impeller cap screw 5 8 NC assembled with locktite 242 x 1 lg lock washer 1 1 1 65 140 10761 Back plate...

Page 31: ...31 SNOWBLOWERS P 980TRC P 1020TRC P 1040TRC 10 See upper auger compo nents on page 47 170 05423...

Page 32: ...plate for gear box 4 nuts NC 1 1 1 21 301 46340 Bolt NC x 2 lg nylon locknut 8 8 8 22 300 44310 Bolt 5 8 NC x 1 1 2 lg lock washer 8 8 8 23 Std Hitch pin clip 5 32 1 1 1 24 8220 Storage support pin 1...

Page 33: ...2 2 65 9688 Compression spring 1 1 1 66 Std Lynch pin 1 4 X 1 3 4 3 3 3 67 130 85971 Inside guard bolted 1 1 1 68 300 36250 Bolt 3 8 NC x 1 nylon locknut flat washer 4 4 4 69 130 01373 Inside guard w...

Page 34: ...300 38310 Bolt 7 16 NC x 1 nylon locknut flat washer 4 4 4 92 300 38280 Bolt 7 16 NC x 1 1 4 lg nylon locknut 4 4 4 93 130 05911 Deflector 1 1 1 94 302 46550 Bolt 3 4 NF x 5 1 2 lg nylon locknut 2 2 2...

Page 35: ...35 SEMI INDUSTRIAL CHUTE PSIG 92104 10 170 03455...

Page 36: ...16 NC x 1 3 4 lg nylon locknut flat washer 4 19 300 36250 Bolt 3 8 NC x 1 lg lock washer 4 20 140 09571 Spacer 1 8 x 1 x 3 1 4 lg 2 21 300 32250 Bolt 1 4 NC x 1 lg nylon locknut 2 22 378 36500 Upper f...

Page 37: ...37 INDUSTRIAL CHUTE PCG 92104 10 170 03485...

Page 38: ...36500 Upper flat washer for connecting rod 2 21 346 36000 Nylon locknut 3 8 NC 2 22 300 38385 Bolt 7 16 NC x 2 3 4 lg nylon locknut 4 23 300 36250 Bolt 3 8 NC x 1 lg lock washer 4 24 110 38321 Right s...

Page 39: ...39 HYDRAULIC TELESCOPIC CHUTE PCT 92104 10 170 04071R4...

Page 40: ...20611 Hoses mounting plate 1 28 110 04982 Mounting support plate for lower extension 1 29 300 38370 Bolt 7 16 NC x 2 1 2 lg nylon locknut flat washer 4 30 300 36250 Bolt 3 8 NC x 1 lg lock washer 4 31...

Page 41: ...41 HYDRAULIC TELESCOPIC CHUTE PCTC INDR 10 170 05401...

Page 42: ...12351 Retaining bracket 2 26 190 03381 U shaped UHMW 16 i d 1 27 110 20611 Hoses mounting plate 1 28 110 04982 Mounting support plate for lower extension 1 29 190 08231 Hose 1 4 x 67 1 4 lg 1 fitting...

Page 43: ...1 60 150 14921 Spacer 14 29 32 lg 1 61 110 43221 Pin for main pivot 1 62 346 44000 Nylon nut 5 8 NC 1 63 190 13231 Hose 1 4 x 15 1 2 lg 1 fitting 4U104 1 fitting 4U106 2 64 346 47000 Nylon nut thin 3...

Page 44: ...le 1 2 x 4 x 97 1 1 2 319 38310 Plow bolt 7 16 NC x 1 1 2 lg nut lock washer 9 9 9 9 10 10 10 10 3 140 04141 Scraper blade hardened steel sharpened not reversible 1 2 x 6 x 84 1 1 3 140 04151 Scraper...

Page 45: ...9 10 10 10 10 14 300 40250 Bolt 1 2 NC x 1 lg nut lock washer 2 2 2 2 2 2 2 2 15 130 76201 Mounting plate for speed reducer 1 1 1 1 1 1 1 1 16 300 40310 Bolt1 2 NC x 1 1 2 lg nylon locknut flat washe...

Page 46: ...left side 1 1 1 1 1 1 1 1 35 130 84912 Mounting plate for speed reducer right side 1 1 1 1 1 1 1 1 36 110 45771 Skid shoe left side with Rocktec sole 1 1 1 1 1 1 1 1 37 110 45772 Skid shoe right side...

Page 47: ...26A80 Connecting link no 80 1 7 26A100 Connecting link no 100 1 1 1 7 59 80 Offset link no 80 1 8 300 38310 Bolt 7 16 NC x 1 1 2 l flat washer 3 8 nylon locknut 8 8 8 8 9 UCFD207 20 Bearing 1 1 4 flan...

Page 48: ...ion SBI 1 3 4 20 inner part with protector 1 1 14 9457 P T O section QD 1 3 8 6 outer part with protector 1 14 9457 2 P T O section QD 1 3 8 21 outer part with protector 1 15 9458 Adaptor 1 20 splines...

Page 49: ...4 P T O section SBI 1 3 4 20 inner part with protector 1 1 1 14 9485 P T O section QD 1 3 8 6 outer part with protector 1 14 9485 1 P T O section QD 1 3 8 21 outer part with protector 1 14 9485 2 P T...

Page 50: ...x 40 2 13 9345 Impeller shaft 2 1 20 splines 1 14 6328 Spring washer 1 15 6329 Lock nut M40 x 1 5 H9 1 16 6330 Casing 1 17 6331 Plug 3 8 gas drain plug 1 18 6332 Oil seal 45 x 72 x 8 1 19 6333 Externa...

Page 51: ...roller bearing 6 7 9775 Oil seal 60 mm x 100 x 10 3 8 Std Bolt M10 x 25 12 9 9776 Key M6 x 10 x 40 2 10 9777 Pin 2 11 Std Bolt M12 x 95 11 12 Std Nut M12 11 13 9778 Plug 1 14 9779 Shim 12 15 9780 Shim...

Page 52: ...over 2 10 9761 Square key 0 750 x 2 000 1 11 9762 Metric taper roller bearing with cup 5 12 9763 Metric taper roller bearing with cup 1 13 9764 Oil seal 1 14 9765 Oil seal 1 15 9766 Goupille 3 8 x 1...

Page 53: ...8 o d x 1 8 1 7 See RK25TR Wiper 1 1 8 i d x 1 5 8 o d 1 8 492401 Yoke for 2 tube 1 9 339 46000 Nut NF 1 10 4924 31 Piston 2 1 11 491980 Piston rod 1 1 8 1 12 491668 Cylinder body 2 1 13 492421 Head f...

Page 54: ...a 15PC32D 1 4 110 29632 Cylinder body 1 1 2 dia 15PC32G 1 5 DRTU 18 1 00 31 U seal 3 16 x 1 x 1 3 8 1 1 6 ST 100 Wiper 3 16 x 1 x 1 3 8 1 1 7 DSU12 1 25 18 U seal 3 16 x 1 1 4 x 1 1 2 2 2 8 OR 014 O r...

Page 55: ...1 4 110 43101 Cylinder body 1 1 2 dia 1 5 DRTU 18 1 00 31 U seal 3 16 x 1 x 1 3 8 1 6 ST 100 Wiper 3 16 x 1 x 1 3 8 1 7 DSU12 1 25 18 U seal 3 16 x 1 1 4 x 1 1 2 2 8 OR 014 O ring 1 16 x 1 2 x 5 8 1 9...

Page 56: ...56 10 HYDRAULIC MOTOR MLH 250 MLH 315 REF PART DESCRIPTION QTY kit 8368 Set of seals 1 11 8369 Key for Orbit motor 1 kit CUSHION VALVE H110 MOTOR kit kit kit kit kit kit kit...

Page 57: ...8 9 53 20 23 27 1 31 2 35 42 47 5 57 0 45 54 61 0 73 2 7 16 11 11 30 35 40 7 47 4 54 64 73 2 86 8 70 84 94 9 113 9 1 2 12 70 45 52 61 0 70 5 80 96 108 5 130 2 110 132 149 2 179 0 9 16 14 29 65 75 88...

Page 58: ...s The PTO shafts are warrantied by the manufacturer and cover only defects in material and workmanship and is conditional to recommended use and installation only All PRONOVOST spare parts purchased a...

Page 59: ......

Page 60: ...LENCE LES MACHINERIES PRONOVOST INC 260 Haut du Lac Sud route 159 Saint Tite Quebec Canada G0X 3H0 Tel 418 365 7551 Fax 418 365 7954 www pronovost qc ca Ce manuel est aussi disponible en fran ais Veui...

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