PRONAR PUV-1400 Operator'S Manual Download

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PRONAR Sp. z o.o.

17-210 NAREW, UL. MICKIEWICZA 101A, PODLASKIE PROVINCE

phone:

+48 085 681 63 29

+48 085 681 64 29

+48 085 681 63 81

+48 085 681 63 82

fax:

+48 085 681 63 83

+48 085 682 71 10

www.pronar.pl

OPERATOR'S MANUAL

SNOW PLOUGH

PRONAR PUV-1400

TRANSLATION OF THE ORIGINAL COPY OF THE MANUAL

EDITION 1A-11-2011

PUBLICATION NO 305N-00000000-UM

Summary of Contents for PUV-1400

Page 1: ...phone 48 085 681 63 29 48 085 681 64 29 48 085 681 63 81 48 085 681 63 82 fax 48 085 681 63 83 48 085 682 71 10 www pronar pl OPERATOR S MANUAL SNOW PLOUGH PRONAR PUV 1400 TRANSLATION OF THE ORIGINAL COPY OF THE MANUAL EDITION 1A 11 2011 PUBLICATION NO 305N 00000000 UM ...

Page 2: ......

Page 3: ...SNOW PLOUGH PORNAR PUV 1400 MACHINE IDENTIFICATION TYPE SERIAL NUMBER ...

Page 4: ... documentation Before using the machine the user must carefully read this Operator s Manual and observe all recommendations This guarantees safe operation and ensures malfunction free work of the machine The machine is designed to meet obligatory standards documents and legal regulations currently in force The manual describes the basic safety rules and operation of the machine If the information ...

Page 5: ...he sign and also preceded by the word ATTENTION Failure to observe the instructions may lead to damage to the machine as a result of improper operation adjustment or use In order to focus the user s attention on the need to perform maintenance the relevant section of the Operator s Manual is marked with the pictogram Additional tips and advice for machine operation are marked and also preceded by ...

Page 6: ......

Page 7: ...2 1 2 1 BASIC SAFETY RULES 2 2 2 1 1 USE OF MACHINE 2 2 2 1 2 HITCHING AND UNHITCHING THE MACHINE 2 3 2 1 3 HYDRAULIC SYSTEM 2 3 2 1 4 TRANSPORTING THE MACHINE 2 4 2 1 5 MAINTENANCE 2 5 2 1 6 SNOWPLOUGH OPERATION 2 6 2 2 DESCRIPTION OF RESIDUAL RISK 2 7 2 3 INFORMATION AND WARNING DECALS 2 8 3 DESIGN AND OPERATION 3 1 3 1 TECHNICAL SPECIFICATION 3 2 3 2 GENERAL DESIGN 3 4 3 3 HYDRAULIC SYSTEM 3 5 ...

Page 8: ...TING THE SNOWPLOUGH WORKING POSITIONS 4 10 4 5 3 SETTING THE WORKING HEIGHT 4 11 4 5 4 SHOCK ABSORPTION OF STEEL COLLECTING STRIPS 4 13 4 6 DRIVING ON PUBLIC ROADS 4 13 4 7 DISCONNECTING THE SNOWPLOUGH 4 15 5 MAINTENANCE 5 1 5 1 CHECKING AND REPLACEMENT OF COLLECTING STRIPS 5 2 5 2 SLIDE REPLACEMENT 5 4 5 3 HYDRAULIC SYSTEM OPERATION 5 5 5 4 ELECTRICAL SYSTEM MAINTENANCE 5 7 5 5 LUBRICATION 5 8 5 ...

Page 9: ...SECTION 1 BASIC INFORMATION ...

Page 10: ...cation of the data plate Meaning of each field of the data plate located on the machine FIGURE 1 1 A machine name B machine type C serial number D year of manufacture E machine tare weight kg F Quality Control stamp G unfilled box or extension of name box A ...

Page 11: ...that meet the requirements set out in Table 1 1 Using it as intended also involves all actions connected with the safe and proper operation and maintenance of the machine Due to the above the user is obliged to carefully read the OPERATOR S MANUAL and comply with its recommendations understand the machine s operating principle and how to operate it safely and correctly comply with general safety r...

Page 12: ...RAL TRACTOR CARRYING VEHICLE REQUIREMENTS UNIT REQUIREMENTS Linkage Front three point linkage Category I according to ISO 730 1 Hydraulic system Hydraulic oil HL32 Nominal pressure of the system MPa 16 Hydraulic sockets 2 sockets of one section on the front of the tractor vehicle Electrical system Solenoid supply cigarette lighter socket Electrical system voltage V 12 Other requirements Power rang...

Page 13: ...t replacing standard equipment TABLE 1 2 THE SNOWPLOUGH EQUIPMENT EQUIPMENT STANDARD ADDITIONAL OPTIONS The Operator s Manual Warranty Book The snowplough electrical system Hydraulic system without shock absorbers with two plugs Rubber snowplough blades Steel snowplough blades Support slides Wheels Category I I three point linkage narrow ISO 730 1 A RAMA linkage A RAMA linkage rigid Connection for...

Page 14: ...mage that is not due to the user s fault In the event of damage arising from mechanical damage which is the user s fault caused by road accidents by inappropriate use adjustment or maintenance use of the machine for purposes other than those for which it is intended use of damaged or malfunctioning machine repairs carried out by unauthorised persons improperly carried out repairs making unauthoris...

Page 15: ...ystem components Delivery is either by transport on a vehicle or independently Transport of the machine is permissible connected to a carrying vehicle provided the vehicle s driver familiarises himself with the machine s Operator s Manual and particularly with information concerning safety and principles of connection and transport on public roads During road transport the machine should be firmly...

Page 16: ...g parts To keep lifted machine in the correct direction it is recommended to apply additional guy cables During the loading work particular care should be taken not to damage paint coating DANGER When transporting independently the user must carefully read this Operator s Manual and observe all recommendations When being transported on a motor vehicle the machine must be mounted on the vehicle s p...

Page 17: ...e of gravity of the snowploughs with A RAMA linkage ATTENTION Position of centre of gravity depending on the snowplough version slides or wheels rubber or metal collecting strips A RAMA linkage rigid varies within the range of 50 mm ATTENTION Do NOT secure lifting slings or any types of securing elements to hydraulic cylinders ...

Page 18: ...rom heat sources flammable materials and food Oil which has been used up or is unsuitable for further use owing to a loss of its properties should be stored in its original packaging in the conditions described above 1 7 WITHDRAWAL FROM USE In the event of decision by the user to withdraw the machine from use comply with the regulations in force in the given country concerning withdrawal from use ...

Page 19: ...SECTION 2 SAFETY ADVICE ...

Page 20: ...he existence of a residual risk and for this reason the fundamental basis for using this machine should be the application of safety rules and sensible behaviour The machine must never be used by persons who are not authorised to drive agricultural tractors including children and people under the influence of alcohol or other drugs Non compliance with the safety rules of this Operator s Manual can...

Page 21: ...ody between the machine and the tractor carrying vehicle Exercise caution when unhitching the machine Machine disconnected from the tractor carrying vehicle must be set in a suitable position so that the blades are folded back resting on the collecting strips or optionally on slides or wheels 2 1 3 HYDRAULIC SYSTEM The hydraulic system is under high pressure when operating Regularly check the tech...

Page 22: ...em elements should be entrusted to the appropriately qualified persons 2 1 4 TRANSPORTING THE MACHINE When driving on public roads comply with the road traffic regulations in force in the country in which the machine is used Do not exceed the permitted speed arising from road conditions and design limitations Adjust travel speed to the prevailing road conditions and other limitations arising from ...

Page 23: ...ndition of the safety devices and correct tightening of bolt connections Regularly perform service inspections of machine as recommended by the Manufacturer Do NOT perform service or repair work under raised and unsupported machine Before beginning repair works on hydraulic systems reduce oil pressure Servicing and repair work should be carried out in line with the general principles of workplace ...

Page 24: ...associated with lubrication remove excess oil or grease In order to reduce the danger of fire the machine must be kept in a clean condition 2 1 6 SNOWPLOUGH OPERATION Before lowering or lifting the machine mounted tractor carrying vehicle make sure there are no bystanders especially children near the machine Before starting the machine make sure that there are no bystanders especially children or ...

Page 25: ... zone or being within the zones while the machine is operating operation of the machine by persons under the influence of alcohol cleaning maintenance and technical checks when tractor is connected and engine is running The residual risk may be kept to a minimum by following the recommendations below prudent and unhurried operation of the machine reasonably apply all the remarks and recommendation...

Page 26: ...and decals may be purchased from the Manufacturer or the Seller TABLE 2 1 INFORMATION AND WARNING DECALS ITE M SYMBOL DESCRIPTION 1 Before starting work carefully read the Operator s Manual 2 Do not reach into crushing space because elements may move Danger of crushing hands or fingers 3 Keep a safe distance from machine when engine is running Risk of injury to foot or leg 4 When implement is in u...

Page 27: ...0 2 9 ITE M SYMBOL DESCRIPTION 5 Machine model 6 Transport suspension points Numbers in the item column correspond to decals FIGURE 2 1 FIGURE 2 1 Locations of information and warning decals Meaning of symbols TABLE 2 1 ...

Page 28: ...PUV 1400 SECTION 2 2 10 ...

Page 29: ...SECTION 3 DESIGN AND OPERATION ...

Page 30: ...itions pc 4 Operation hydraulic using solenoid Number of hydraulic cylinders pc 2 Power supply tractor carrying vehicle external hydraulic and electrical system 12V Type of collecting strips rubber or metal Weight of machine ready for operation with three point linkage cat I according to ISO 730 1 kg 163 175 with A RAMA linkage kg 205 217 with A RAMA linkage rigid kg 180 192 Weight of additional e...

Page 31: ...SECTION 3 PUV 1400 3 3 FIGURE 3 1 Width depending on the operating position A B C D individual working positions ...

Page 32: ...rance lamps option 12 fenders option PUV 1400 snowplough consists of rubber blade 5 or steel blade option frame 1 to which right mouldboard 3 and left mouldboard 4 are connected through main pivot 6 The snowplough is hitched to the tractor using a suitable linkage system 2 Additionally the snowplough can be equipped with slides 9 or wheels 10 clearance lamps 11 and fenders 12 and optionally with o...

Page 33: ...ulic system design 1 solenoid valve 2 hydraulic cylinders 3 quick coupler 4 hydraulic conduits Working position of the snowplough s mouldboards can be adjusted by means of two hydraulic cylinders 2 controlled by solenoid valve 1 using the switch on conductor The ...

Page 34: ...et 2 switch 3 solenoid valve 4 solenoid valve wiring harness 5 switch wiring harness c black colour k red colour Electrical system of the snowplough s clearance lights FIGURE 3 5 consists of two clearance lamps 1 and wiring harness 3 connected to 3 pin socket 2 The snowplough s electrical system is connected with the tractor s carrying vehicle s electrical system by means of power supply wiring ha...

Page 35: ... 3 7 FIGURE 3 5 Design of electrical system of clearance lights 1 clearance lamp 2 3 pin socket 3 wiring harness of clearance lamps 4 power supply wiring harness a 7 pin plug b adapter socket c black colour k red colour ...

Page 36: ...PUV 1400 SECTION 3 3 8 ...

Page 37: ...SECTION 4 CORRECT USE ...

Page 38: ...ease the user from an obligation to check the machine s condition after delivery and before first use The machine is delivered to the user completely assembled except for individually packed wiring Prior to connecting to the tractor machine operator must verify the machine s technical condition In order to do this the user must carefully read this Operator s Manual and observe all recommendations ...

Page 39: ... a carrying vehicle see HITCHING TO CARRYING VEHICLE after connection of hydraulic system conduits and electrical system wiring the correct operation of individual systems should be checked with inspection of systems and hydraulic cylinders with regard to seals and tightness check the snowplough s settings for each working position In the event of a disruption in the operation of the machine immed...

Page 40: ...tion of slides option Check technical condition if complete and correctly mounted Technical condition of linkage Check technical condition if complete and correctly mounted Technical condition of the hydraulic system Visually inspect the technical condition Technical condition of the electrical controls Visually inspect the technical condition before beginning work Tightening of all main nut and b...

Page 41: ...ON Before hitching the snowplough to tractor carrying vehicle the user must carefully read the operator s manual for the tractor carrying vehicle DANGER When hitching there must be nobody between the machine and the tractor carrying vehicle Exercise caution when hitching the machine to carrying vehicle ATTENTION Weight of tractor carrying vehicle must not be transferred to the snowplough as it cou...

Page 42: ...re hitching the snowplough to tractor three point linkage make sure that the category of the tractor linkage is compatible with that of the snow plough In order to hitch the snowplough to the tractor three point linkage move the lower links of tractor three point linkage to the lower linking points of the snowplough set lower links at an appropriate height turn off tractor engine and prevent it fr...

Page 43: ...s connect tractor upper link central connector to the snowplough upper attachment point and secure with cotter pin eliminate lateral plough movements by appropriate adjustment of the lower arm stabilisers it is recommended that both the lower links of the three point linkage are set at the same height lift the snowplough using the tractor s three point linkage DANGER To hitch the machine to tracto...

Page 44: ...ting hydraulic system and electrical system to tractor 1 hydraulic conduits 2 solenoid valve power cable 3 lighter socket plug 4 switch DANGER Prior to connecting individual system conduits the user must carefully read the tractor Operator s Manual and observe all Manufacturer s recommendations ...

Page 45: ...e during operation DANGER When connecting the hydraulic conduits to the tractor make sure that the tractor hydraulic system is not under pressure ATTENTION During operation the connecting cables should be routed so that they do not get entangled in moving machine parts 4 5 SNOWPLOUGH OPERATION 4 5 1 LEVELLING THE SNOWPLOUGH BODY To ensure the optimum operation the snowplough body should be level t...

Page 46: ...h working position use a single selective control valve lever in tractor and an electric switch When the switch is set to OFF or 0 switched off a single snowplough blade can be controlled and when the switch is flipped to ON or I switched on the other snowplough blade can be controlled FIGURE 4 4 DANGER The snowplough is controlled from the operator cab When snowplough is in use there must be no b...

Page 47: ...ly when the engine is stopped and the machine is raised and secured In the snowploughs equipped with slides FIGURE 4 5 the working height adjustment is performed by unlocking nut 2 and bolt 3 and proper extension or withdrawal of slide 1 in guide When the height is set secure the slide by tightening bolt 3 and nut 2 Adjustment of the left slide and the right slide is carried out in the same way Sl...

Page 48: ...is performed by means of washers 3 To do this take out pin 2 and remove wheel with washers 1 When a proper height is set secure the wheel with pin 2 Location of the wheel in the guide can be changed every 6 mm Adjustment of the left wheel and the right wheel is carried out in the same way Both wheels should be set at the same height FIGURE 4 6 Working height adjustment in the snowploughs equipped ...

Page 49: ...ion and prudence If snow clearing with the snowplough is done on a pavement special attention should be paid to the bystanders likely to be near the machine Listed below are the key guidelines Before moving off make sure that there are no bystanders especially children near the machine or the tractor Take care that the driver has sufficient visibility Make sure that the snowplough is correctly att...

Page 50: ... be sufficiently reduced before making a turn or driving on an uneven road or a slope When driving on uneven terrain with the implement raised reduce speed due to dynamic loads and the risk of damaging the machine or carrying vehicle When driving with raised snowplough set it so as not to obscure the lights or restrict the visibility of the operator When driving with raised snowplough secure the t...

Page 51: ...gh until it fully rests on the ground turn off the engine in the tractor engage the parking brake reduce residual pressure in the hydraulic system by movement of appropriate lever controlling hydraulic circuit disconnect from the tractor the plugs of hydraulic system conduits and electric power lead of the electromagnetic regulator and clearance lamps protect the plugs of quick couplers of hydraul...

Page 52: ...und leaning against rubber collecting strips or against slides or wheels option if the snowplough is equipped with steel collecting strips FIGURE 4 9 Protection of hydraulic socket plugs 1 hydraulic socket plugs 2 plug 3 plug mounting support DANGER Reduce pressure prior to disconnecting the hydraulic system ...

Page 53: ...SECTION 5 MAINTENANCE ...

Page 54: ...service or repair work under raised and unsupported machine Rubber collecting strip consists of three segments A B FIGURE 5 1 To dismount the segments of the strip undo nuts 3 take out fixing bolts 1 and washers 4 and remove clamping strips 2 Replace the strip segments reassemble in reverse order To dismount the metal collecting strips C undo nuts 3 take out fixing bolts 1 and washers 4 and remove...

Page 55: ...etal collecting strip 1 bolts 2 clamping strip 3 nuts 4 washers 5 shock absorber TABLE 5 1 THE TYPES OF COLLECTING STRIPS IN PUV 1400 SNOWPLOUGHS Marking FIGURE 5 1 Name Catalogue No Number of items A Rubber collecting strip 305N 05000002 2 B Central rubber collecting strip 305N 05000003 1 C Metal collecting strip 305N 06000001 2 ...

Page 56: ...y stable and strong supports If the snowplough is hitched and raised on the front three point linkage protect it from falling and immobilise the tractor turn off the engine and engage the parking brake Loosen nut 4 and bolt 3 and take out spring pin 2 and then remove slide 1 from guide Check the slide and other elements for damage or excessive wear The list of slide working components including ca...

Page 57: ...TION Before you begin visually inspect the hydraulic system components The hydraulic system of new machine is factory filled with HL32 hydraulic oil Because of its composition the oil applied is not classified as a dangerous substance however long term action on the skin or eyes may cause irritation In the event of contact of oil with skin wash the place of contact with water and soap Do NOT apply...

Page 58: ...cted and placed in marked tight container Used oil should be taken to the appropriate facility dealing with the re use of this type of waste The hydraulic system should be completely tight sealed Inspect the seals when hydraulic cylinders are completely extended If oil is found on hydraulic cylinder body check origin of leak Minimum leaks are permissible with symptoms of sweating however in the ev...

Page 59: ...e 5 4 ELECTRICAL SYSTEM MAINTENANCE Electrical system maintenance involves periodical checking the operation of the clearance lamps system After connecting the plough to carrying vehicle connect power lead of the clearance lamps electrical system Next place solenoid valve lead and switch in the in tractor operator cab Insert the solenoid valve supply plug into the cigarette lighter socket Start th...

Page 60: ...cating turn off engine remove key from ignition and engage tractor parking brake When using the machine the user is obliged to observe lubrication instructions according to attached schedule Excess lubrication substance causes depositing additional contaminants in places requiring lubrication therefore it is essential to keep individual machine elements clean TABLE 5 4 LUBRICATION POINTS AND LUBRI...

Page 61: ...SECTION 5 PUV 1400 5 9 FIGURE 5 3 Lubrication points Lubrication points are described in table 5 4 ...

Page 62: ...t and dust from damaged area degrease and then paint with undercoat and after it is dry paint with surface coat paint retaining colour uniformity and even thickness of protective coating Until the time of touch up painting the damaged place may be covered with a thin layer of grease or anticorrosion preparation Machine should be kept in closed or roofed building If the machine shall not be used fo...

Page 63: ...olts TABLE 5 5 ATTENTION Should it be necessary to change individual parts use only original parts or those indicated by the Manufacturer Non adherence to these requirements may put the user and other people s health and life at risk and also damage the machine TABLE 5 5 TIGHTENING TORQUE FOR NUT AND BOLT CONNECTIONS 5 8 8 8 10 9 THREAD DIAMETER mm TIGHTENING TORQUE Nm M6 8 10 15 M8 18 25 36 M10 3...

Page 64: ...nnect electrical system to tractor Hydraulic system valve control switch set in one position When switched off just one snowplough blade can be controlled when switched on the other blade can be controlled Faulty wiring Repair at an authorised service point Damaged solenoid valve Repair at an authorised service point When controlling plough setting of just one blade changes Burnt fuse in lighter s...

Page 65: ...NOTES ...

Page 66: ......

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