Promac PBD-2140V Operating Instructions Manual Download

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Metal Lathe
Metalldrehbank
Tour à métaux

12-2017

PBD-2140V

Schweiz / Suisse

JPW (TOOL) AG

Tämperlistrasse 5

CH-8117 Fällanden Switzerland

www.promac.ch

France

TOOL France / PROMAC

57, rue du Bois Chaland, Z.I. du Bois Chaland
case postale 2935 FR-91029 Evry Cedex

www.promac.fr

Summary of Contents for PBD-2140V

Page 1: ...taux 12 2017 PBD 2140V Schweiz Suisse JPW TOOL AG T mperlistrasse 5 CH 8117 F llanden Switzerland www promac ch France TOOL France PROMAC 57 rue du Bois Chaland Z I du Bois Chaland case postale 2935...

Page 2: ...hinery Directive Maschinenrichtlinie Directive Machines 2014 30 EU electromagnetic compatibility elektromagnetische Vertr glichkeit compatibilit lectromagn tique designed in consideration of the stand...

Page 3: ...fications 7 8 5 0 Machine description 9 6 0 Setup and assembly 10 6 1 Unpacking and clean up 10 6 2 Shipping contents 10 6 3 Assembly 10 6 4 Initial lubrication 10 6 5 Installation 10 7 0 Electrical c...

Page 4: ...rm a habit of checking to see that keys and adjusting wrenches are removed from the machine before turning it on 15 Keep safety guards in place at all times when the machine is in use If removed for m...

Page 5: ...working outfit Wear safety goggles Wear ear protection Always wear the approved working outfit Wear safety shoes Remove tie rings watches jewellery Roll up sleeves above elbows Remove all loose clothi...

Page 6: ...ing and changing accessories Do not attempt to adjust or remove tools during operation Never stop a rotating chuck or workpiece with your hands Choose a small spindle speed when working unbalanced wor...

Page 7: ...Bed Cast iron induction hardened and precision ground Headstock tailstock slides Cast iron Spindle bearings Taper roller bearings quality level P5 Sound emission in idle 1 73 4 dB LpA Sound emission d...

Page 8: ...le nose mounting Figure 4 1 Spindle nose mounting 4 2 Anchor bolt hole pattern Figure 4 2 Lathe Bed anchor bolt pattern WARNING To avoid tipping the machine must be bolted down with two anchor bolts n...

Page 9: ...arriage Lock H Tailstock I Splash guard J Lathe bed K Lead screw L Chip tray M Apron Figure 5 2 Machine description N Spindle power ON OFF O Spindle forward reverse P Variable speed select knob Q Emer...

Page 10: ...ad capacity and proper condition of your lifting devices Never step underneath suspended loads To avoid tipping the machine must be bolted down with two anchor bolts not provided To avoid twisting the...

Page 11: ...total length of cord may not exceed 18 Meter Extension cords and plugs must be free from defects 8 0 Adjustments 8 1 Changing spindle speed range The speeds of the lathe are controlled by the variable...

Page 12: ...be turned Loosen hex socket bolts with 4mm allen wrench X Fig 8 4 and rotate the top slide according to the graduated scale Figure 8 4 Taper turning with top slide 8 5 Three jaw universal chuck With...

Page 13: ...ollow rest Optional The rests prevent flexing of long and thin work pieces under pressure from the tool The steady rest Fig 8 8 serves as a support for longer shafts and ensures a safe and chatter fre...

Page 14: ...variable speed select knob P The spindle speed will be shown on the display R The emergency stop button Q stops all machine functions Turn emergency stop button clockwise to reset Unplug the machine...

Page 15: ...00 RPM Mild steel 800 RPM High carbon steel 600 RPM Stainless steel 300 RPM For carbide tools HM 5 times higher speeds can be chosen For example Turning mild steel at a diameter of 20mm allows With HS...

Page 16: ...uill 11 0 User Maintenance WARNING Before any intervention on the machine disconnect it from electrical supply pull the mains plug Failure to comply may cause serious injury An important security fact...

Page 17: ...oad too high Reduce depth of cut or feed Noisy operation Dry change gear hubs Lubricate with oil Dry change gears Lubricate with grease Tool tip burns Cutting speed too high Reduce spindle speed Dull...

Page 18: ...18 15 0 Replacement Parts PBD 2140V Assembly Breakdown 1...

Page 19: ...1 120 PBD1830V 120 COUNTERSHAFT 1 121 PBD1830V 121 DEEP GROOVE BALL BEARING 608 RZ 2 122 PBD1830V 122 PULLEY COUNTERSHAFT 1 123 PBD1830V 13 LOCKING RING DIN 471 22 1 1 124 PBD1830V 124 BOTTOM COVER 1...

Page 20: ...CK GUARD MICRO SWITCH LXW5 11Q1 1 152 GB617286 4 HEX NUT THIN M4 4 153 GB97185 4 WASHER 4 4 154 PBD1830V 154 ARCRYLIC GLASS 1 155 GB7085 4 10 SOCKET HD SCREW M4 10 mm 4 PBD2140 160 FRONT PANEL not sho...

Page 21: ...21 PBD 2140V Assembly Breakdown 2...

Page 22: ...D1830V 224 GUIDING DISK GRADUATED COLLAR TOP SLIDE 2 225 PBD1830V 225 LEVER TOP SLIDE 1 226 PBD1830V 226 GRIP COLLAR 2 227 PBD1830V 227 FIXING SCREW GRIP COL LAR 2 228 PBD1830V 31 HEXAGON SOCKET HEAD...

Page 23: ...23 PBD 2140V Assembly Breakdown 3...

Page 24: ...312 PBD1830V 312 SPLINE Z 14 Module 1 1 313 PBD1830V 313 SHAFT 1 314 PBD1830V 314 GEAR SET 44 21 THEETH Module 1 1 315 PBD1830V 45 SET SCREW DIN 914 M4 35 1 316 PBD1830V 46 NUT M4 1 317 PBD1830V 317...

Page 25: ...25 PBD 2140V Assembly Breakdown 4...

Page 26: ...4 417 PBD1830V 60 FEATHER KEY DIN 6885 A3 3 16 1 418 PBD2140V 418 LEADING SPINDLE 1 419 PBD2140V 419 ENGINE BED 1 420 PBD1830V 61 HEXAGON SOCKET HEAD CAP SCREW DIN 912 M4 12 5 421 PBD2140V 421 TOOTHE...

Page 27: ...27 PBD 2140V Assembly Breakdown 5...

Page 28: ...5 FIXING NUT HANDWHEEL M8 H 16mm 1 516 PBD1830V 68 SET SCREW DIN 914 M8 6 1 517 PBD1830V 517 FIXING SCREW GRIP COL LAR 1 518 PBD1830V 518 GRIP COLLAR 1 519 PBD1830V 69 HEXAGON SOCKET HEAD CAP SCREW DI...

Page 29: ...601 SUPPORT 1 602 GB7085 5 12 SOCKET HD SCREW M5 12 mm 2 603 PBD1830V 603 SHAFT 1 604 GB81985 5 6 CROSS RECESSED FLAT HD SCREW M5 6 mm 2 605 PBD1830V 605 HEX SLEEVE 1 606 GB7085 3 8 SOCKET HD SCREW M3...

Page 30: ...5 8 SPRING WASHER STD 8 5 705 PBD2140V 705 FOLLOW REST 1 706 GB617086 8 HEX NUT M8 5 707 GB578186 8 20 HEX HD SCREW M8 20 mm 2 708 GB97185 8 WASHER 8 2 709 PBD2140V 709 STEADY REST 1 710 GB617086 10 H...

Page 31: ...Index Part No No Description Size Qty 801 PBD2140V 801 LEFT STAND 1 802 PBD2140V 802 CONNECTING PLATE 1 803 GB617086 8 HEX NUT M8 10 804 GB7085 8 16 SOCKET HD SCREW M8 x 16 mm 10 805 GB97185 8 WASHER...

Page 32: ...830V 903 RETURNING PIPE 1 904 PBD1830V 904 WATER TANK 1 905 PBD1830V 905 ELECTRICAL BOX 1 906 PBD1830V 906 ELECTRICAL BOX COVER 1 907 GB7085 5 30 SOCKET HD SCREW M5 x 30 mm 4 908 PBD1830V 908 COOLANT...

Page 33: ...33 16 0 Wiring Diagrams PBD 2140V 1 230V PE 50Hz...

Page 34: ...3A6 02 250VAC 6A 1 PBD1830V E3 Emergency stop ZB2 BE102C 1 PBD1830V E4 Circuit board JYMC 220A I 230VAC 6 0ADC 1 PBD1830V E5 Potentiometer WX14 12 4K7 1 PBD1830V E6 Speed display and sensor JD011 5V 1...

Page 35: ...Unfallsch den Reparaturen oder unzureichende Wartungs oder Reinigungsarbeiten sowie durch nat rliche Abnutzung durch den Gebrauch verursacht werden Weitere Einzelheiten zur Garantie k nnen den allgem...

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