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WARNINGS

System Design

Do not create GP touch panel switches that could possibly endanger the safety of equipment and
personnel. Damage to the GP, its I/O unit(s), cable(s), and other related equipment can cause an
output signal to remain continuously ON or OFF and possibly cause a major accident. There-
fore, design all monitoring circuits using limit switches, etc. to detect incorrect device move-
ment. To prevent accidents related to incorrect signal output or operation, design all switches
used to control vital machine operations so they are operated via a separate control system.

Do not create switches used to control machine safety operations, such as an emergency stop
switch, as a GP touch screen icon. Be sure to install these switches as separate hardware
switches, otherwise severe bodily injury or equipment damage can occur.

Do not use the GP unit as a warning device for critical alarms that can cause serious operator
injury, machine damage or production stoppage. Critical alarm indicators and their control/
activator units must be designed using stand-alone hardware and/or mechanical interlocks.

Please design your system so that equipment will not malfunction due to a communication fault
between the GP and its host controller. This is to prevent any possibility of bodily injury or
material damage.

The GP is not appropriate for use with aircraft control devices, aerospace equipment, central
trunk data transmission (communication) devices, nuclear power control devices, or medical life
support equipment, due to these devices’ inherent requirements of extremely high levels of
safety and reliability.

When using the GP with transportation vehicles (trains, cars and ships), disaster and crime
prevention devices, various types of safety equipment, non-life support related medical devices,
etc. redundant and/or failsafe system designs should be used to ensure the proper degree of
reliability and safety.

After the GP’s backlight burns out, unlike the GP’s “Standby Mode”, the touch panel is still
active. If the operator fails to notice that the backlight is burned out and touches the panel, a
potentially dangerous machine miss-operation can occur. Therefore, do not use GP touch
switches for the control of any equipment safety mechanisms, such as Emergency Stop
switches, etc. that protect humans and equipment from injury and damage. If your GP's back-
light suddenly turns OFF, use the following steps to determine if the backlight is actually burned
out.
1) If your GP is not set to "Standby Mode" and the screen has gone blank, your backlight is

burned out.

2) Or, if your GP is set to "Standby Mode", but touching the screen does not cause the display to

reappear, your backlight is burned out.

Also, to prevent accidental machine operator error, Digital suggests you use the GP’s built-in

“USE TOUCH PANEL AFTER BACKLIGHT BURNOUT” 

feature, that will automatically

detect a burnout and disable the touch screen.

Installation

High voltage runs through the GP. Except for replacing the backlight, never disassemble the
GP, otherwise an electric shock can occur.

Do not modify the GP unit.  Doing so may cause a fire or an electric shock.

Do not use the GP in an environment where flammable gasses are present, since operating the
GP may cause an explosion.

Wiring

To prevent an electric shock, be sure to confirm that the GP's power cord is not connected to the
main power when connecting any cords, cables or lines to the GP.

Be sure to replace the GP's plastic terminal block cover after wiring is completed, since operat-
ing the GP without the cover may lead to an electric shock

Do not use power beyond the GP's specified voltage range. Doing so may cause a fire or an
electric shock.

Maintenance

The GP uses a lithium battery for backing up its internal clock data.  If the battery is incorrectly
replaced, the battery may explode.  To prevent this, please do not replace the battery yourself.
When the battery needs to be replaced, please contact your local GP distributor.

Essential Safety Precautions

Summary of Contents for GP2501-LG41-24V

Page 1: ...liability and safety After the GP s backlight burns out unlike the GP s Standby Mode the touch panel is still active If the operator fails to notice that the backlight is burned out and touches the panel a potentially dangerous machine miss operation can occur Therefore do not use GP touch switches for the control of any equipment safety mechanisms such as Emergency Stop switches etc that protect ...

Page 2: ...with a hard or pointed object or press on the touch panel with too much force since it may damage the touch panel or the display Do not install the GP where the ambient temperature can exceed the allowed range Doing so may cause the GP to malfunction or shorten its operation life Do not restrict or limit the GP s naturally occurring rear face ventilation or storing or using the GP in an environmen...

Page 3: ... than that allowed by UL stan dard requirements UL1604 Conditions of Acceptability and Handling Cautions 1 Power input and output I O wiring must all be in accordance with Class I Division 2 wiring methods Article 501 4 b of the National Electrical Code NFPA 70 or as specified in Section 18 152 of the Canadian Electrical Code for units installed within Canada and in accordance with that location s...

Page 4: ...uide 1 This Guide Installation Gasket 1 Installation Fasteners 4 set Installation Guide 1 Part Names A Display B Touch Panel C Status LED D G E A B C F I H K J L D Power Input Terminal Block E Expansion Unit I F F CF Card Cover G CF Card Access Lamp H CF Card I F I Serial Interface HOST I F 25 pin J Printer I F Half Pitch 20 pin K Auxiliary Input Output Interface L Tool Connector Connects a Data T...

Page 5: ...2 Dimensions Unit mm in Top 243 9 57 317 12 48 58 2 28 Side 8 0 31 227 8 94 Front 301 11 85 ...

Page 6: ...ion ON OFF Note 1 This Dip switch setting controls the startup from a CF Card Startup from CF Card is enabled Startup from CF Card is disabled CF Card with startup data required 2 Reserved 3 Reserved 4 This setting controls the forced closing ofthe CF Card cover Forced close enabled Forced close disabled Used when CF Card cover is damaged Keep these switches OFF ...

Page 7: ... 4 Interfaces Recommended Connector Dsub 25 pin plug XM2A 2501 made by OMRON Corp Recommended Cover Dsub 25 pin Cover XM2S 2511 made by OMRON Corp Jack Screw XM2Z 0071 made by OMRON Corp Recommended Cable CO MA VV SB5P x 28AWG made by HITACHI Cable Ltd This GP unit s serial port is not isolated When the host PLC unit is also not isolated and to reduce the risk of damaging the RS 422 circuit be sur...

Page 8: ... SDB 16 RDB 18 CSB 19 ERB 21 CSA and 22 ERA The 1 FG terminal should only be connected if it is required by the device being connected to Printer Interface Half Pitch 20 pin When connecting a printer use Digital s printer cable PSM PRCB00 Pin Arrangement Pin Signal Name Description 1 GND Ground 2 RESERVED Reserved 3 PDB5 Data Signal 4 PDB4 Data Signal 5 PDB3 Data Signal 6 GND Ground 7 SLCT Select ...

Page 9: ...on gasket is securely attached to the unit Be sure the gasket s seam is not inserted into any of the unit s corners only in the straight sections of the groove Inserting it into a corner may lead to its eventually tearing A gasket which has been used for a long period of time may have scratches or dirt on it and could have lost much of its dust and drip resistance Be sure to change the gasket peri...

Page 10: ...t and insert the GP into the panel from the front Attach the Installation Fasteners from Inside the Panel The following figures show the four 4 fastener insertion slot locations Insert each fastener s hook into the slot and tighten it with a screwdriver Panel GP Tightening the screws with too much force can damage the GP s plastic case The necessary torque is 0 5 N m Depending on the installation ...

Page 11: ...t the GP s Power Cord is unplugged from the power supply 2 Use a screwdriver to remove the Power Input Terminal Block s clear plastic cover 3 Unscrew the screws from the middle three 3 terminals align the Ring Terminals and re attach the screws 4 Replace the Power Input Terminal Block s clear plastic cover Confirm that the ring terminal wires are connected correctly The torque required to tighten ...

Page 12: ... circuit lines high voltage high current or input output signal lines Connect a surge absorber to handle power surges To reduce noise make the power cord as short as possible 7 Power Supply Cautions 1 Use a grounding resistance of 100Ω a wire of 2mm2 or thicker or your country s applicable standard 8 Grounding Caution 10 Replacing the Backlight 9 Input Output Signal Line Cautions All GP Input and ...

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