PREVOST X3 Commuter Operating Manual Download

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Summary of Contents for X3 Commuter

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Page 3: ...DOB 1300 1556 PA 1639 Operator s Manual 2020 X3 45 Commuter X3 45 COMMUTER OPERATING MANUAL DOB 1300 1556 PA 1639 October 2020...

Page 4: ...2020 X3 45 Commuter PA 1639 Featuring l New front and rear aerodynamic design l New headlights design REV EFFECTIVE DESCRIPTION DATE 00 M 7751 Initial Release October 2020 1 M 7751 Limp home mode avai...

Page 5: ...R 9 ENGINE COMPARTMENT CURBSIDE DOOR 10 MAIN POWER COMPARTMENT 10 1 1 MAIN POWER COMPARTMENT RJB 10 ENGINE RADIATOR DOOR 11 SCR CONVERTER ACCESS HATCH 12 CONDENSER COMPARTMENT A C 13 EVAPORATOR COMPAR...

Page 6: ...LS 6 PARKING BRAKE CONTROL VALVE 6 ENTRANCE DOOR EMERGENCY AIR PRESSURE RELIEF VALVE 6 SILENT ALARM BUTTON 7 EMERGENCY PARKING BRAKES OVERRULE CONTROL VALVE 7 MOBILE VIEW TAG EVENT BUTTON 7 ON BOARD D...

Page 7: ...STICS MENU 20 PRE TRIP ASSISTANCE 21 DATA LOG 23 AFTERTREATMENT 24 PASSWORD 25 BRAKE LINING REMAINING 25 PREVOST LIAISON 26 INTELLIGENT SLEEP MODE ISM 27 TRANSMISSION RETARDER 27 ABS TRACTION CONTROL...

Page 8: ...2 ENTRANCE DOOR OPENING IN CASE OF EMERGENCY 3 EMERGENCY EQUIPMENT 4 FIRE EXTINGUISHER 4 WARNING REFLECTORS 5 AUTOMATIC FIRE SUPPRESSION SYSTEM AFSS 5 EMERGENCY AIR FILL VALVES AND QUICK COUPLING FITT...

Page 9: ...EVERY TRIP 20 APPROACHING THE VEHICLE 21 PREPARATION 21 STEP 1 RIGHT SIDE 21 STEP 2 ENGINE COMPARTMENT RIGHT SIDE AREA 21 STEP 3 ENGINE COMPARTMENT 21 STEP 4 REAR LEFT SIDE 21 STEP 5 FRONT LEFT SIDE...

Page 10: ...TERATURE 2 NOTICE 2 DECLARATION OF THE MANUFACTURING DEFECTS TO THE GOVERNMENT OF THE UNITED STATES 2 DECLARATION OF THE MANUFACTURING DEFECTS TO THE CANADIAN GOVERNMENT 3 DECLARATION OF THE MANUFACTU...

Page 11: ...muter FOREWORD IMPORTANT INFORMATION VIII CRITICAL EMISSION RELATED MAINTENANCE IX DATA LOGGING X EVENT DATA RECORDING DEVICES X TELEMATICS DEVICE X OWNERSHIP OR ADDRESS HAS CHANGED XI QUESTIONS AND C...

Page 12: ...the Prevost Warranty Support Team of any change of address or transfer of ownership This will ensure fast and reliable service to all operators NOTE Illustrations in this manual are used for reference...

Page 13: ...d on this vehicle are leased They must be certified to the U S EPA Greenhouse Gas GHG and National Highway Traffic Safety Administration NHTSA Fuel Efficiency regulations Replacement of these tires sh...

Page 14: ...r into a Telematics Subscription Agreement with Prevost via the sales agreement pertaining to your vehicle The Telematics Device collects stores and or transmits information about your vehicle Such in...

Page 15: ...TY DEFECTS UNITED STATES If you believe that your vehicle has a defect which could cause a crash injury or death you should immediately inform the National Highway Traffic Safety Administration NHTSA...

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Page 17: ...Safety Precautions 1 1 DOB 1300 1556 PA 1639 Operator s Manual 2020 X3 45 Commuter SECTION 1 SAFETY PRECAUTIONS SAFE OPERATING PRACTICES 2 DEFENSIVE DRIVING PRACTICES 2 OTHER PRECAUTIONS 3...

Page 18: ...g the vehicle l Shut off the engine before refueling adding oil performing maintenance or servicing tasks unless stated otherwise l Fuel is highly flammable and explosive Do not smoke when refueling K...

Page 19: ...t or air pressure is removed before performing any work A part may be energized even if the ignition switch is OFF A part may be under pressure even if all tanks are empty Before performing any work o...

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Page 21: ...1 MAIN POWER COMPARTMENT RJB 10 ENGINE RADIATOR DOOR 11 SCR CONVERTER ACCESS HATCH 12 CONDENSER COMPARTMENT A C 13 EVAPORATOR COMPARTMENT 14 FUEL AND DIESEL EXHAUST FLUID DEF FILLER DOOR 15 REAR FEND...

Page 22: ...2 2 Coach Exterior DOB 1300 1556 PA 1639 Operator s Manual 2020 X3 45 Commuter...

Page 23: ...Coach Exterior 2 3 DOB 1300 1556 PA 1639 Operator s Manual 2020 X3 45 Commuter 1 EXTERIOR VIEW EXTERIOR VIEW...

Page 24: ...s door 8 Baggage compartment 9 Entrance door control switch 10 Entrance door 11 Electric destination sigh or route number 12 Exhaust after treatment system access door 13 Engine compartment rear door...

Page 25: ...TOP ANTENNAS The vehicle is equipped with eight antennas located on the roof FIGURE 1 ROOFTOP ANTENNAS 1 Cubic BHS BCIS 7in1 2 Prevost TGW 4G 3 Vianova Digital Information Screen System 4 WI FI passen...

Page 26: ...HTS The vehicle is equipped with six 6 cornering lights installed on both sides of the roof above the front axle WCL area and drive axle The lights turn on automatically when the vehicle speed is less...

Page 27: ...Coach Exterior 2 7 DOB 1300 1556 PA 1639 Operator s Manual 2020 X3 45 Commuter ENGINE COMPARTMENT COMPONENTS FIGURE 3 ENGINE COMPARTMENT...

Page 28: ...8 Air system drain valve push button 9 Engine oil filler tube 10 Engine oil dipstick 11 Battery bank 12 A C compressor 13 Alternators 14 Compressor belt tensioner 15 Cooling pack 16 Radiator door catc...

Page 29: ...engine door is opened A catch engages to maintain the door in the full open position To close the door slightly lift up the door and release the catch before firmly shutting down the door FIGURE 5 REA...

Page 30: ...ir system fill valve l Engine air filter housing l Battery equalizer FIGURE 7 ENGINE COMPARTMENT CURBSIDE DOOR FIGURE 8 ENGINE COMPARTMENT CURBSIDE MAIN POWER COMPARTMENT 1 1 MAIN POWER COMPARTMENT RJ...

Page 31: ...s l Battery equalizer l 12VD 24 VD current sensors FIGURE 10 MAIN POWER COMPARTMENT TYPICAL Main power compartment typical FIGURE 11 12VD 24VD CURRENT SENSORS IN MPC TYPICAL 12vd 24vd CURRENT SENSORS...

Page 32: ...IS RUNNING Cooling fans may activate at any moment Keep hands away from cooling fans or keep the radiator door closed WARNING Cooling fans may be running when the engine is shut down in the following...

Page 33: ...dling Wear protective clothing and gloves while servicing CONDENSER COMPARTMENT A C To open the condenser door open the fuel filler door and locate the door latch behind the door FIGURE 19 CONDENSER C...

Page 34: ...artment is equipped with an automatic light and provides access to the following l Exhaust aftertreatment control module EACM l Diesel Exhaust Fluid DEF Tank and DEF pump l Condenser l Condenser fans...

Page 35: ...ank and requires the use of POSI LOCK Refueling Nozzle for proper operation FIGURE 28 FUEL DEF FILLER DOOR NOTE Provided the vehicle is parked on level ground an automatic nozzle will automatically sh...

Page 36: ...orator compartment Lift the rear fender to gain access to this compartment FIGURE 31 OPENING THE STREET SIDE REAR FENDER GIVES ACCESS TO THE AIR DRYER AND HOT WATER RECIRCULATING PUMP BAGGAGE COMPARTM...

Page 37: ...fore leaving the vehicle unattended FIGURE 34 THIRD BAGGAGE COMPARTMENT STREET SIDE WHEELCHAIR LIFT ACCESS DOORS To open the wheelchair lift access doors the vehicle must be parked on a flat and level...

Page 38: ...T Use the square drive T key maintenance key to open the front electrical and service compartment door This door is equipped with a secondary latch located at the bottom The light in the front electri...

Page 39: ...erride valve maintenance l Master interlock cancel switch l Emergency entrance door air pressure relief valve l Windshield washer reservoir l Pneumatic accessories panel l Air system emergency air fil...

Page 40: ...d with heating elements The elements activate automatically according to the dashboard HVAC module defrost status Refer to Controls Instruments chapter Thermostats are used to prevent continuous opera...

Page 41: ...ter is installed on the curbside drive axle wheel hub The odometer calculates the total distance traveled by the coach since manufacture including factory road testing NOTE It is normal for the hubodo...

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Page 43: ...N SEATING W2096 MODEL 4 USB PORT POWER 4 SEAT RECONFIGURATION FOR MOBILITY DEVICES 5 PASSENGER SEAT BELT 5 OVERHEAD CONSOLE 5 ADJUSTABLE AIR REGISTERS 6 STOP REQUEST 6 READING LIGHTS 6 AUTOMATIC PASSE...

Page 44: ...rs to control air flow around the driver s area Three are located on the dashboard two on the R H side and one on the L H Another one is located close to the door below the modesty panel wall for step...

Page 45: ...eat is equipped with a retractable safety belt as required by State Provincial and Federal regulations WARNING A snug fit with the lap belt positioned low on the hips is necessary to maximize driver s...

Page 46: ...ble seats and five fixed rear cross single seats Passenger seat backrests can be reclined using the button located on the armrest Push on the button and adjust backrest to the desired angle Release bu...

Page 47: ...adjusting If the seat belt operation becomes defective report to maintenance personnel immediately CHILD RESTRAINT SYSTEMS Occupants under 40 height must use Child Seat Booster The seat belts are equi...

Page 48: ...EST STRIP READING LIGHTS Reading lights are mounted underneath the overhead storage compartments Depressing a rocker switch located on the dashboard refer to This switch powers the reading light circu...

Page 49: ...has a power window on the left side of the vehicle The windows are controlled by a rocker switch located on the driver s control panel Refer to Controls and Instruments DRIVER S AREA SUNSHADES This ve...

Page 50: ...GURE 15 VENTILATION HATCH WARNING Be aware of coach overhead clearance when traveling under overpasses with the ventilation hatch es open Check for maximum clearance height INFORMATION SCREENS The veh...

Page 51: ...ead storage compartments have a minimum amount of separators installed so as to quicken inspection for forgotten objects FIGURE 18 OVERHEAD STORAGE COMPARTMENTS FIRST OVERHEAD COMPARTMENT COMPONENTS V...

Page 52: ...3 10 Coach Interior DOB 1300 1556 PA 1639 Operator s Manual 2020 X3 45 Commuter 8 Mobile view 3200 Network Switch 9 Clever device IVN5...

Page 53: ...G BRAKES OVERRULE CONTROL VALVE 7 MOBILE VIEW TAG EVENT BUTTON 7 ON BOARD DIAGNOSTIC TOOL RECEPTACLE 8 AUTOMATIC FIRE DETECTION AND SUPPRESSION SYSTEM AFSS 8 AFSS MANUAL ACTIVATION SWITCH 8 AFSS DISPL...

Page 54: ...Commuter RIGHT TURN SIGNAL SWITCH 39 BRAKE PEDAL 39 ACCELERATOR PEDAL 40 ALLISON TRANSMISSION 40 OPERATION 40 PUSHBUTTON SHIFT SELECTOR 40 PRIMARY AND SECONDARY SHIFT SCHEDULES 41 TRANSMISSION SERVICE...

Page 55: ...tch lever that opens the engine compartment door Also use this key to lock or unlock the rear wall maintenance access door IGNITION SWITCH AND START BUTTON FIGURE 1 IGNITION SWITCH AND START BUTTON Th...

Page 56: ...5 Commuter DRIVER S AREA OVERVIEW FIGURE 2 DRIVER S AREA 1 Lateral control panel 2 DOT certification plate 3 OBD On Board Diagnostic Tool receptacle 4 Foot operated steering wheel adjustment valve 5 F...

Page 57: ...d on the lateral control panel Refer to Allison Automatic Transmission paragraph in this section for operating instructions and more information ENTRANCE DOOR CONTROL SWITCH Use this switch to close o...

Page 58: ...djustment and clockwise for convex mirror adjustment then use the pointer knob as a joystick to adjust the selected mirror s viewing angle Adjust the right outside mirror similarly but by using the ri...

Page 59: ...and correct the cause of this pressure drop before driving vehicle The coach is equipped with the parking brake overrule system which allows the vehicle to be driven to the nearest safe parking area...

Page 60: ...er the dashboard on the left side AUTOMATIC FIRE DETECTION AND SUPPRESSION SYSTEM AFSS The vehicle is equipped with an Automatic Fire detection and Suppression System AFSS AFSS MANUAL ACTIVATION SWITC...

Page 61: ...ION SYSTEM AFSS on page 5 for more information regarding system features and how to react in case of fire detection Display panel main screens are shown and explained below System OK Screen Normal con...

Page 62: ...se of engine fire Manual Activation Fault Screen Problem with the manual activation system A manual discharge fault will appear on the display yellow background will flashes the buzzer will intermitte...

Page 63: ...ver must bring the vehicle to a safe stop as soon as possible Fire Detection End Of Countdown Engine Stop Extinguisher Discharge The 15 seconds countdown is over Display turns constant red and System...

Page 64: ...oard panel 2 Vehicle clearance information 3 Driver Information Display DID keypad 4 Instrument cluster 5 Minimal operating air pressure warning plate 6 R H dashboard panel 7 Monitor relocated above d...

Page 65: ...H DASHBOARD PANEL COM Vehicle Clearance Information Vehicle height is 11 2 3 4 m CAUTION Vehicle clearance is higher when the ventilation hatch is open DID Control Keypad This feature is used to disp...

Page 66: ...ore entering hazardous road conditions this way you will have chains under the tires when needed l Engage and disengage at lowest possible speed This will save wear and tear on the system must be movi...

Page 67: ...en the TCS Mud Snow mode is active Always remember to turn the Mud Snow feature off when driving on a firm road surface A new ignition cycle or a second pressing of the Mud Snow switch will turn this...

Page 68: ...e the hazard warning flashers are activated the ignition switch can be turned to the OFF position The hazard warning flashers will stay activated and will prevent the vehicle systems to fall in sleep...

Page 69: ...passenger s area set point to help warming up of the area because some parts of the vehicle like the seats and the overhead compartments accumulate cold HVAC DRIVER S CONTROL UNIT FIGURE 16 CONTROL U...

Page 70: ...ted Use for faster driver s section heating This feature is automatically canceled when defogging is activated Driver s Section Temperature Setting The temperature displayed on the driver s side HVAC...

Page 71: ...Operator s Manual 2020 X3 45 Commuter AIR REGISTERS FIGURE 17 AIR REGISTER Adjustable air registers feed air to the driver s area Three are located in the dashboard and one near the door Use the HVAC...

Page 72: ...UMENT PANEL 1 Tachometer 2 Telltale lights 3 Speedometer 4 Front brake air pressure secondary 5 Fuel level 6 Rear brake air pressure primary 7 Driver Information Display DID 8 Oil pressure indicator 9...

Page 73: ...ed according to three levels of attention required FIRST LEVEL TELLTALE LIGHTS Telltale lights are temporary and exceptional they present information critical to safety or vehicle integrity SECOND LEV...

Page 74: ...for normal driving 1000 to 1600 RPM CAUTION Never allow the engine to go into the red range This could lead to severe engine damage Speedometer MPH Km h Indicates the vehicle speed in miles per hour m...

Page 75: ...n 30 seconds Stop at the first safe place where the problem can be checked If the temperature remains below or exceeds the normal temperature range the cooling system should be checked for problems ST...

Page 76: ...sible for monitoring the pressure as part of a regular sweep of the instruments If the pressure drops in the secondary system but remains normal in the primary system the front axle service brakes wil...

Page 77: ...s will be used to apply the drive axle brakes proportional to the braking pressure on the front axle It must be noted this is an emergency and a significant amount of secondary air pressure is lost wi...

Page 78: ...muter Fuel Level Indicates the amount of fuel remaining in the fuel tank At the beginning of the red area there is approximately 48 gallons 182 liters left in the tank NOTE A pop up message will appea...

Page 79: ...s turned ON Turn Signal Indicators Flashes when the right or left turn signals are activated Signal right and left turns by operating the foot control switches See Foot Operated Controls in this secti...

Page 80: ...he vehicle is kept in operation with an empty DEF tank engine derate will eventually occur limiting the speed to 5 mph Charging System Warning Light Indicates a malfunction of the charging system or a...

Page 81: ...29 DOB 1300 1556 PA 1639 Operator s Manual 2020 X3 45 Commuter High Beam Illuminates when the high beams are selected High and low beams are selected with the multi function lever Refer to MULTI FUNC...

Page 82: ...ght This telltale light means that a fault or an abnormal operating condition has been detected The vehicle must be checked at the next stop If the CHECK telltale light illuminates an associated messa...

Page 83: ...in this example the engine oil temperature 5 Pictogram relevant to the displayed value or data 6 Status bar active pictogram 7 Messages or available menus Selecting A Menu Menus are placed in a cascad...

Page 84: ...4 32 Controls and Instruments DOB 1300 1556 PA 1639 Operator s Manual 2020 X3 45 Commuter 3 Press the Esc button to return to the previous field or to cancel a setting or operation...

Page 85: ...e Air Temperature Icing condition If the exterior temperature is between 32 F to 35 F the outside air temperature pictogram described above is replaced by this popup A C compressor pressure This picto...

Page 86: ...to cool down Allison Transmission Oil or Filter Replacement Required This pictogram may be displayed with many different messages Pay attention to the displayed message which can advise that the tran...

Page 87: ...s enabled and the wheelchair access door or the lift compartment door is open It is necessary to stow the wheelchair lift close the doors and set the wheelchair lift system enable switch to the OFF po...

Page 88: ...red Remove parking brake These two pictograms are displayed if the driver tries to move or accelerate the vehicle with the parking brake applied DOOR POWER FAILURE Door power failure This popup indica...

Page 89: ...n when a fire is detected Refer to Section 7 AUTOMATIC FIRE SUPPRESSION SYSTEM AFSS on page 5 for more information WARNING In case of a fire stop the vehicle immediately stop the engine and evacuate t...

Page 90: ...dicates an IVN issue inhibiting regeneration as well Kneeling Front Suspension Active Indicates that the front suspension is lowered kneeling Allison Transmission Retarder Confirms that the Allison tr...

Page 91: ...oving Loss of control could result Park the vehicle safely and apply parking brake before adjusting FOOT OPERATED CONTROLS FIGURE 20 FOOT OPERATED CONTROLS HEADLIGHT BEAM TOGGLE SWITCH Toggle between...

Page 92: ...transmission is fully automatic Proper ranges should be automatically selected according to driving speeds to improve vehicle performance and control The speed ratio of the power converter changes au...

Page 93: ...de information Refer to appendix C for more details about diagnostic code display procedure and fluid level check using the pushbutton shift selector TRANSMISSION SERVICE INDICATOR This indicator will...

Page 94: ...engine braking power or retarder braking effect In the lower ranges 1 2 3 and 4 the transmission will not upshift above the highest gear selected unless engine overspeed is detected 2 Second Range Sel...

Page 95: ...4 43 DOB 1300 1556 PA 1639 Operator s Manual 2020 X3 45 Commuter FIGURE 22 DESTINATION SIGN CONTROLLER Refer to Technical Publications web site and Supplier Publications section for reference guide h...

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Page 97: ...TIME DISTANCE 16 VEHICLE MESSAGES 17 RESET TRIP DATA 17 DISPLAY SETTINGS 17 DIAGNOSTICS MENU 20 PRE TRIP ASSISTANCE 21 DATA LOG 23 AFTERTREATMENT 24 PASSWORD 25 BRAKE LINING REMAINING 25 PREVOST LIAIS...

Page 98: ...RATION 47 SEATS RECONFIGURATION 52 WHEELCHAIR AND OCCUPANT RESTRAIN SYSTEM 53 4 POINT SECUREMENT WITH ANCHORAGE TO PASSENGERS SEAT PEDESTALS 53 WHEELCHAIR LIFT SYSTEM THRESHOLD WARNING SYSTEM TWS ADJU...

Page 99: ...bustion process alone does not generate enough heat A dosing system injects a mist of diesel fuel into the exhaust system to increase and maintain the aftertreatment system temperature Exhaust tempera...

Page 100: ...t will illuminate In that situation engine performance is limited Perform a parked regeneration IMMEDIATELY to avoid further derate and prevent from entering into Level 4 LEVEL 4 flashing ATD SERVICE...

Page 101: ...quence may occur as per level 1 to level 4 sequence To initiate a stationary regeneration l Park the vehicle in a clear area vehicle speed must be 0 mph 0 km h l Engine must be on normal idle and full...

Page 102: ...aching hoses and components do not spill DEF on disconnected or unsealed connectors If DEF is spilled on a disconnected or unsealed connector the connector must be removed immediately and replaced Thi...

Page 103: ...rotect the SCR system from tampering inducement measures will occur if the following states are detected l Disconnection of DEF tank level sensor l Blocked DEF line or dosing valve l Disconnection of...

Page 104: ...None Engine torque reduction of 25 3 DEF tank empty and one 1 hour of operation in engine derate mode blinking DEF TANK EMPTY ENGINE IN DERATE 5 MPH LIMIT IF VEHICLE NOT MOVING FOR 20 MIN 3 cycles of...

Page 105: ...Other Features 5 9 DOB 1300 1556 PA 1639 Operator s Manual 2020 X3 45 Commuter...

Page 106: ...QUALITY OK TO CONTINUE DRIVING 3 cycles of 2 beeps Engine derated 25 Engine will derate 40 in 240 mins 4 Poor DEF quality detected and four 1 hours of operation with active diagnostic troubleshooting...

Page 107: ...Other Features 5 11 DOB 1300 1556 PA 1639 Operator s Manual 2020 X3 45 Commuter...

Page 108: ...solid 2 4 SRC SYSTEM OK TO CONTINUE DRIVING 3 cycles of 2 beeps Engine torque derated 25 40 Engine torque reduction in 240 minutes 4 SCR fault has been detected solid 3 4 SCR SYSTEM 5 MPH LIMIT IF VE...

Page 109: ...s DISPLAY SETTINGS 1 Language 2 Units 3 Time Date 4 Favorite Display Setting 5 Display Light 6 Change Password FUEL DATA 1 Fuel Flow 2 Fuel Flow ECO 3 Trip Fuel Used 4 Distance to Empty DIAGNOSTICS ME...

Page 110: ...details on how to scroll through DID menus or select an item whole setting is to be changed 1 Outside Temperature Selecting this gauge will display the engine oil temperature 2 Engine Oil Temperature...

Page 111: ...in percentage from 0 to 100 FUEL DATA The Fuel Data menu provides information on the fuel consumption of the vehicle in various situations For example how much fuel has been used how much fuel is rem...

Page 112: ...mated time of arrival ETA 1 Time And Date Adjust time and date with this menu The instrument cluster has its own internal battery so the date and date setting is keep in memory even if the vehicle s b...

Page 113: ...nowledged When consulting a message the corresponding STOP CHECK or INFORMATION warning light will illuminate Scroll through the messages using the up down button Press ESC button to return to main me...

Page 114: ...select desired unit formats for l Distance miles or km l Fuel consumption km l l 100km mpg US or IMP l Temperature C or F l Brake lining remaining Brake calipers equipped with pad wear indicators 1 3...

Page 115: ...u has three sub menus l Contrast Adjust the contrast with the UP DOWN button and press ENTER button to confirm l Backlight In this menu the display lighting can be adjusted relative to other instrumen...

Page 116: ...r functioning of the following components l Telltale lights l Analog gauges l Display l Speakers The following table describes the available tests To cancel a test press the ESC button Telltale lights...

Page 117: ...erminate Tests Forced States submenu and then press ENTER button twice TEST will disappear from the DID status line For further information concerning these functions refer to Maintenance Manual secti...

Page 118: ...m Before starting the test through the DID complete the following A Chock the wheels to prevent the vehicle from rolling B Start the engine and check that the brake systems air pressure is greater tha...

Page 119: ...using the Reset Trip Data menu Available information for the trip or leg is l Trip distance miles or km l Trip fuel average mpg liter 100km km liter l Trip fuel used gallons or liters l Trip duration...

Page 120: ...parked regeneration Even if parked regeneration is inhibited through the use of geofencing a regeneration can nevertheless be initiated To override IVN regeneration inhibit function and allow parked...

Page 121: ...GHT on page 4 3 Cancel REGEN From the Aftertreatment main menu you can cancel a REGEN cycle PASSWORD Certain functions are password protected These passwords give the user access to all password prote...

Page 122: ...operator The driver can send and receive short text messages which are visible through the Driver Information Display The following menus are available 1 Read Message l Quick Response only available i...

Page 123: ...RANSMISSION RETARDER The transmission retarder helps to reduce the speed of a vehicle It improves vehicle control increases driving safety and permits more economical operation The retarder provides s...

Page 124: ...rding to the available grip In this way the vehicle is brought to a stop in the shortest possible time while remaining stable and under the driver s control WARNING Vehicles following ABS equipped veh...

Page 125: ...chair lift WCL is in function CAUTION Avoid parking the coach too close to the sidewalk or to other obstacles which could damage the coach during kneeling REAR GAUGE ENGINE COMPARTMENT The vehicle re...

Page 126: ...5 30 Other Features DOB 1300 1556 PA 1639 Operator s Manual 2020 X3 45 Commuter l Binary Inputs l Analog Inputs l Communications l Error codes on Engine Transmission or UDS...

Page 127: ...age will be displayed during the first 10 seconds after ignition ON Priority messages can be generated by the engine transmission or UDS controllers ACM or binary inputs Priority messages will interru...

Page 128: ...lears Water in Fuel WATER IN FUEL Yes No Msg clears Engine Maintenance ENG MAINTENANCE Yes No DM1 clears Stop Engine STOP ENGINE No No Msg clears Check Engine CHECK ENGINE Yes No Msg clears Transmissi...

Page 129: ...the Settings and Diagnostics menu pressing the M or T buttons separately moves the reverse video highlight up or down through the list as indicated by the arrows The highlighted item is selected when...

Page 130: ...auge and LCD backlight through 3 brightness levels twice displaying the corresponding intensity on the LCD Pressing M during the test or allowing the test to complete returns the gauge to the Instrume...

Page 131: ...M boost pressure engine load transmission oil temp engine coolant temp engine oil pressure primary air system pressure secondary air system pressure accessory air system pressure fuel level instantane...

Page 132: ...ual 2020 X3 45 Commuter The following message is displayed on the screen for showing the Brake Lining State for a displaying The front wheels are displayed on the left side of the screen right side on...

Page 133: ...ocated in the front service compartment a pop up message will appear in the DID as the ignition is turned to the ON position to warn the driver Moreover a pop up message will appear and a warning tone...

Page 134: ...ures DOB 1300 1556 PA 1639 Operator s Manual 2020 X3 45 Commuter FIGURE 5 AUTOMATIC TAG UNLOAD OVERRIDE VALVE CAUTION In order to prevent damage to the suspension always unload the tag axle before lif...

Page 135: ...s the platform and retracts it back into the vehicle stow For an existing passenger the operator withdraws the platform from the vehicle deploy and raises it to floor height The passenger is placed on...

Page 136: ...operation Lifting frame Assembly is hinged to front of carriage and to center of platform raised by single hydraulic cylinder attached to carriage Manual pump handle Used to manually operate hydrauli...

Page 137: ...oises or movements do not operate lift until the problem is corrected l Stand clear of doors and platform and keep others clear during operation OPERATING INSTRUCTIONS Safety Precaution l To operate t...

Page 138: ...ne to stand on bridgeplate A bent bridgeplate can interfere with the platform as it raises and lowers l Lock wheelchair brakes before raising or lowering platform power chair users should turn off pow...

Page 139: ...Operator s Manual 2020 X3 45 Commuter UP Platform rises from present height towards vehicle floor rollstop rises before platform leaves ground STOW IN Platform retracts into vehicle or stows FIGURE 8...

Page 140: ...sition an interlock system prevents releasing of the parking brake and a transmission inhibit feature prevents gear selection when either the lift compartment door or the sliding door is open l Enable...

Page 141: ...door at intermediate height Press and hold STOW IN button until platform reaches STOW height and then fully retracts into vehicle NOTE Do not use DOWN button to lower platform partway prior to stowin...

Page 142: ...el into vehicle and firmly grasp handrails Do not stand on bridgeplate 9 LOWER PLATFORM Press and hold DOWN button until platform stops at ground level and rollstop opens completely 10 UNBUCKLE SAFETY...

Page 143: ...must summon assistance to move vehicle to a safe operating area if a breakdown situation exists and vehicle cannot be moved under its own power l Check to be certain obstacles are not in path of platf...

Page 144: ...e front rollstop with two hands and pull firmly The platform moves smoothly after an initial resistance Pull platform straight out to the end of its travel CAUTION Ensure that release shaft re engages...

Page 145: ...the platform to the floor level 4 Position wheelchair in center of platform facing outward and advise occupant to lock wheelchair brakes Power must be turned off on electric powered wheelchairs NOTE...

Page 146: ...ease valve is closed actuating rod A pushed DOWN 2 Raise the platform to stow height position the top surface of the platform lifting frame arm at the same height as the top surface of the carriage If...

Page 147: ...L 7 Grasp the top edge of the rollstop or the handrails with two hands and push firmly The platform moves smoothly after an initial resistance Push platform in fully CAUTION The platform must lock in...

Page 148: ...g the sliding seats on both sides of the coach to allow enough turnaround space To fold a set of seats raise the seat back then lift up the seat cushion by pulling the handle under the cushion FIGURE...

Page 149: ...push the release button found on the retractor Unhook the wheelchair and allow the belts to retract Guide the belts in making sure they remain untwisted as they retract 4 POINT SECUREMENT WITH ANCHOR...

Page 150: ...M TWS ADJUSTMENT There are three verifications to perform 1 Adjust Aiming of Acoustic Sensor Beam 2 Test Aim of Acoustic Sensor Beam and 3 Adjust Acoustic Sensor Timing Adjustment of the sensor timing...

Page 151: ...wheelchair is between 18 and 24 inches from doorway ADJUST ACOUSTIC SENSOR TIMING 1 Support a flat sheet of cardboard or similar material directly beneath TWS module at a distance of 4 feet below mod...

Page 152: ...5 56 Other Features DOB 1300 1556 PA 1639 Operator s Manual 2020 X3 45 Commuter FIGURE 26 WCL CASSETTE WITH JACKS...

Page 153: ...ROCEDURES IGNITION SWITCH 2 STARTING THE ENGINE 4 STARTING FROM THE DRIVER S SEAT 4 STARTING FROM THE ENGINE COMPARTMENT 5 COLD WEATHER STARTING 6 JUMP STARTING 6 ENGINE PROTECTION SYSTEM 7 AUTOMATIC...

Page 154: ...n switched from ON to OFF ON Set the ignition to on by turning the switch clockwise Beside accessories directly connected to the battery the following electrical circuits are activated when the switch...

Page 155: ...ng and Stopping Procedures 6 3 DOB 1300 1556 PA 1639 Operator s Manual 2020 X3 45 Commuter The features activated when the engine is running are all those described above plus the HVAC system and head...

Page 156: ...turned to ON the M32QR ABS Pressure Modulator Valve solenoids are briefly energized This can be audibly detected by a rapid cycling of the PMVs If the air system is fully charged and the service brak...

Page 157: ...o start and stop the engine from inside the engine compartment are located on the R H side of engine compartment DANGER Apply parking brake and place transmission in neutral N before starting engine f...

Page 158: ...JUMP STARTING In order to avoid damage to solid state electrical components it is important that jumper booster cables are used correctly and only in emergencies To jump start use another 24 volt DC...

Page 159: ...has been detected and the driver must respond immediately to the problem The vehicle must be safely pulled off the road and stopped In some instances the engine must be switched off immediately AUTOMA...

Page 160: ...he engine immediately and have the condition corrected NOTE The engine will reach normal operating temperature shortly after driving Avoid driving at full throttle until engine coolant temperature rea...

Page 161: ...RE EXTINGUISHER 4 WARNING REFLECTORS 5 AUTOMATIC FIRE SUPPRESSION SYSTEM AFSS 5 EMERGENCY AIR FILL VALVES AND QUICK COUPLING FITTINGS 9 EMERGENCY AND PARKING BRAKES 10 LOOSE WHEEL NUT INDICATORS 10 TO...

Page 162: ...ide window emergency exit tilt up the release bar and push the bottom of the window outwards as illustrated below The window is hinged from the top and will not fall out To close the window tilt up th...

Page 163: ...to closed position one side at a time FIGURE 4 ROOF ESCAPE LATCHING ENTRANCE DOOR OPENING IN CASE OF EMERGENCY In case of an emergency three relief valves are present on the vehicle to allow depletion...

Page 164: ...entrance door air system from the outside FIGURE 7 EMERGENCY AIR PRESSURE RELIEF VALVE IN THE FRONT SERVICE COMPARTMENT To open the door push the knob for two seconds to release the air The air pressu...

Page 165: ...flectors should be placed as indicated on the box cover These reflectors comply with FMVSS 125 Federal Motor Vehicle Safety Standards FIGURE 9 WARNING REFLECTORS LOCATION X3 SERIES AUTOMATIC FIRE SUPP...

Page 166: ...rtment is aimed at the alternators AC compressor clutch and belt area A Thermal Linear Sensing Element TLSE is also installed in compartment The TLSE is a temperature sensing metallic wire secured to...

Page 167: ...DOB 1300 1556 PA 1639 Operator s Manual 2020 X3 45 Commuter panel refer to SECTION 4 AUTOMATIC FIRE DETECTION AND SUPPRESSION SYSTEM AFSS on page 8for more information regarding the display panel and...

Page 168: ...will also be activated 3 The HVAC shutdown activates immediately including defrost defogger blower 4 The 15 seconds engine shutdown countdown starts and the time remaining appears on the screen the al...

Page 169: ...TTINGS The vehicle is equipped with three 3 air system emergency fill valves to supplement the air system when air pressure is low and the engine cannot be operated Air system emergency valves are fit...

Page 170: ...ment the service brake to stop the vehicle in emergency conditions The stopping distance will be considerably longer than when using normal service brake NOTE Before releasing the parking brake by pus...

Page 171: ...ns that the vehicle is turning left or right The system is using speakers located on both sides of the vehicle and turns on automatically when the vehicle speed is less than 10 mph 16 km h and the ste...

Page 172: ...harger when the ignition is at the ON position on a vehicle with a defective CAN or certain functions will start up by themselves l Disconnect the charger before starting the vehicle if not the defaul...

Page 173: ...as FIGURE 16 CAMERA LAYOUT CAMERA LOCATION VIEW DESCRIPTION 1 INTERIOR FORWARD VIEW DASH MOUNTED 2 INTERIOR FRONT DOOR AND FARE BOX 3 INTERIOR FRONT LOOKING BACKWARD 4 INTERIOR CENTER LOOKING FORWARD...

Page 174: ...rear lateral external cameras at low speed and it shuts down when speed exceeds 20 mph BACK UP CAMERA The back up camera provides the driver with visual assistance when backing up The monitor is inte...

Page 175: ...COOLANT FLUID LEVEL 8 WINDSHIELD WASHER RESERVOIR 9 OTHER VERIFICATIONS 9 ELECTRIC COOLING FANS 9 AIR TANK PURGE 9 FIRE EXTINGUISHER 10 FUEL FILTER 10 CENTRAL A C COMPRESSOR BELTS 10 ALTERNATOR DRIVE...

Page 176: ...l 2020 X3 45 Commuter STEP 1 RIGHT SIDE 21 STEP 2 ENGINE COMPARTMENT RIGHT SIDE AREA 21 STEP 3 ENGINE COMPARTMENT 21 STEP 4 REAR LEFT SIDE 21 STEP 5 FRONT LEFT SIDE 21 STEP 6 FRONT 22 STEP 7 FRONT RIG...

Page 177: ...o stained area with a clean white absorbent rag Clean stain by starting at the outer edges of the stain and working in toward the center Blot affected area frequently with a clean dry absorbent cloth...

Page 178: ...arts water STAINLESS STEEL Use a stainless steel cleaner and follow the manufacturer s instructions Stainless steel cleaning solution may be ordered from Prevost quoting part number 680356 HIGH PRESSU...

Page 179: ...re cleaning Let engine and exhaust system cool down before cleaning Tar Or Oil Remove tar or oil as soon as possible with an approved automotive tar and oil remover or turpentine Thoroughly clean area...

Page 180: ...l level refer to OIL LEVEL CHECK USING THE PUSHBUTTON SHIFT SELECTOR on page 2 in Appendix B The transmission fluid level dipstick is accessible through the engine compartment rear door and is located...

Page 181: ...ransmission into neutral N Remove and clean dipstick then check fluid level If the fluid level is on or under the lower HOT RUN line add just enough fluid to bring up the level to the middle of the HO...

Page 182: ...h a level switch A message will appear on the cluster according to which switch is activated The table below shows the message and the description MESSAGE DESCRIPTION Check Engine Coolant Level at nex...

Page 183: ...h debris or obstruction during operation Check the bottom of the shroud cover and remove debris that could have accumulated In sub zero winter area also check for snow and ice accumulation that could...

Page 184: ...ozzle is in good condition and the nozzle is free of obstructions Keep fire extinguisher clean FUEL FILTER The Fuel Pro 382 heated fuel filter system consists of a permanently mounted fuel processor a...

Page 185: ...pray with soapy water Wipe with a clean damp rag or wiper blade WARNING To avoid injury do not clean camera with transmission in reverse R Shut off engine and apply parking brake before cleaning CAUTI...

Page 186: ...VER S SECTION AIR FILTER Cabin Area Air Filter The central HVAC system s air filtersare located in the evaporator compartment on driver s side of the vehicle To access open the evaporator compartment...

Page 187: ...lubricate more often Refer to the Maintenance Manual section 24 for information on lubrication WHEELS AND TIRES VERIFICATIONS Check for loose wheel nuts Inspect rims for cracks Cracks can appear in ma...

Page 188: ...DID menu Air Leakage Monitor For more information refer to DRIVER INFORMATION DISPLAY on page 30 in Section 5 Other features PARKING BRAKE TEST Release parking emergency brake Pump service brake pedal...

Page 189: ...ke pedal have to be checked before Once these commands tested activate the test mode to check the exterior lighting Using The Test Mode First test the functionality of the commands related to the exte...

Page 190: ...8 16 Care and Maintenance DOB 1300 1556 PA 1639 Operator s Manual 2020 X3 45 Commuter FIGURE 21 EXTERIOR LIGHTING...

Page 191: ...osition and apply parking brake when the vehicle is stopped A warning buzzer will sound if the engine is stopped and the parking brake has not been applied when foot pressure is removed from the brake...

Page 192: ...8 18 Care and Maintenance DOB 1300 1556 PA 1639 Operator s Manual 2020 X3 45 Commuter FIGURE 22 X3 COMMUTER SERIES COMPONENT IDENTIFICATION MAY DIFFER SLIGHTLY FROM ACTUAL VEHICLE...

Page 193: ...Steering damper cylinder 31 Engine oil dipstick and filler tube 10 Secondary air tank 32 Diesel particulate filter 11 Kneeling air tank 33 SCR catalytic converter 12 Air dryer 34 Diffuser assembly 13...

Page 194: ...PECTION BEFORE EVERY TRIP It is good practice to make a visual inspection of key areas on the vehicle every day or before every trip for private coaches and to correct any problem found FIGURE 23 X3 S...

Page 195: ...of damage STEP 3 ENGINE COMPARTMENT l Check engine and surrounding areas for coolant oil and fuel leaks l Check wiring harness for signs of damage l Check for loose worn or broken belts l Check belts...

Page 196: ...them if there is any substance that makes them slippery which makes coach entry exit hazardous l Adjust and clean mirrors for adequate rear view vision l Verify proper operation of windshield wiper w...

Page 197: ...ROPELLER SHAFT 7 BRAKES 7 BRAKE CHAMBER EFFECTIVE AREA 7 AIR SYSTEM 7 ANTILOCK BRAKING SYSTEM ABS 7 TRACTION CONTROL 8 STEERING 8 ELECTRICAL SYSTEM 8 SUSPENSION 8 I BEAM AXLE FRONT SUSPENSION 8 DRIVE...

Page 198: ...9 2 Technical Information DOB 1300 1556 PA 1639 Operator s Manual 2020 X3 45 Commuter VEHICLE IDENTIFICATION NUMBER VIN 12 VIN DEFINITION 13...

Page 199: ...6 mm Kneeling 9 3 8 239 mm Step height other steps 7 178 mm Headroom 79 1 2 1988 mm Curb weight 38 500lb 17486 kg Gross Vehicle Weight Rating G V W R 48 000 lb 21770 kg Front axle Gross Axle Weight Ra...

Page 200: ...al 104 liters Allison Automatic Transmission does not include external circuit 10 03 US gal 38 l initial 6 US gall 23 l refill 6 9 US gal 26 5 l refill with retarder Differential oil 19 5 US qts 18 5...

Page 201: ...20 mph maneuvering where the tag axle is unloaded Curb to Curb value A corresponds to the outer tire s track on the ground Wall to Wall value B includes the vehicle s body overhang NOTE Supplied value...

Page 202: ...ed on biodiesel or other alternative fuels that are not substantially similar to specified test fuels used for certification Additional maintenance is required and is covered in Section 03 FUEL SYSTEM...

Page 203: ...3 82 PROPELLER SHAFT Dana Spicer SPL250 type tubular shafts provided with heavy duty universal joints BRAKES The features of the braking system include a dual system where the front and rear circuits...

Page 204: ...r 18 Tilt steering wheel and telescopic steering column pneumatically locked with foot operated switch for adjustment l Number of turns 5 l Outside turning radius see Dimensions and Weight table ELECT...

Page 205: ...80 198 F cracking fully open l Full system capacity 27 5 US gal 104 l l Coolant filter with Supplemental Coolant Additive SCA FUEL SYSTEM Steel 189 US gal 716 l fuel tank centrally located l Anti spil...

Page 206: ...matic Transmission Fluid ATF Dexron III F G or H or Dexron IV for this system EXHAUST SYSTEM One all stainless steel exhaust aftertreatment system including l Catalytic converter to reduce NOx l After...

Page 207: ...ian and US BMCSS FMVSS and CMVSS l Other applicable certification labels are affixed to the component DOT CERTIFICATION PLATE This certifies that vehicles manufactured by Prevost comply with all Feder...

Page 208: ...IDENTIFICATION NUMBER X3 COMMUTER The Vehicle Identification Number is stamped on the DOT certification plate and also on a plate located on the windshield frame pillar driver s side The VIN is visibl...

Page 209: ...Technical Information 9 13 DOB 1300 1556 PA 1639 Operator s Manual 2020 X3 45 Commuter VIN DEFINITION...

Page 210: ......

Page 211: ...onic Control Unit EECU Engine Electronic Control Unit EGR Exhaust Gas Recirculation ELD Electronic Logging Device ESC Electronic Stability Control ESC Escape ESP Electronic Stability Program Bendix E...

Page 212: ...Threshold Warning System ULSD Ultra Low Sulfur Diesel VCADS Volvo Computer Assisted Diagnostic Sytem VEB Volvo Engine Brake VECF Vehicle Electrical Center Front VECR Vehicle Electrical Center Rear VEC...

Page 213: ...Commuter APPENDIX A SERVICE LITTERATURE SERVICE LITERATURE 2 NOTICE 2 DECLARATION OF THE MANUFACTURING DEFECTS TO THE GOVERNMENT OF THE UNITED STATES 2 DECLARATION OF THE MANUFACTURING DEFECTS TO THE...

Page 214: ...CLARATION OF THE MANUFACTURING DEFECTS TO THE GOVERNMENT OF THE UNITED STATES If you believe that your vehicle has defect which could cause a crash or could cause injury or death you should immediatel...

Page 215: ...your vehicle has a safety defect you should immediately inform Transport Canada and Prevost You may write to Transport Canada Box 8880 Ottawa Ontario K1G 3J2 DECLARATION OF THE MANUFACTURING DEFECTS T...

Page 216: ......

Page 217: ...SHIFT SELECTOR 2 DIAGNOSTIC TROUBLESHOOTING CODES DTC ALLISON 5TH GENERATION CONTROLS 2 DIAGNOSTIC TROUBLESHOOTING CODES DTC OVERVIEW 3 USING SHIFT SELECTOR FOR ACCESSING DIAGNOSTIC INFORMATION 3 DIA...

Page 218: ...id leve l is displayed as shown 6 Low fluid level is displayed as shown The number indicates the number of quarts of fluid the transmission requires 7 High fluid level condition with the number of qua...

Page 219: ...the TCM decision making process and has failed the DTC test s associated with that specific diagnostic algorithm Historical codes which are by definition inactive are codes that are no longer failing...

Page 220: ...sage flashes Release the MODE button The MODE message should not remain illuminated if the active DTC shown in the display has cleared While in Diagnostic Mode press and hold the MODE button for 10 se...

Page 221: ...h and inhibit lock up operation Inhibit shifts from the current attained range Turn on the CHECK light Display the current attained range in the MONITOR window of the shift selector Blank the SELECT w...

Page 222: ...s shift adapts P0218 Transmission Fluid Over Temperature Yes Use default sump temp P0562 System Voltage Low No Inhibit TCC Operation DNA P0602 TCM Not Programmed Yes Lock in Neutral P0604 Control modu...

Page 223: ...sump temp P0715 Turbine Shaft Speed Sensor Circuit Yes DNS Lock in current range P0716 Turbine Shaft Speed Sensor Circuit Performance Yes DNS Lock in current range P0717 Turbine Shaft Speed Sensor Ci...

Page 224: ...3 Stuck On Yes DNS RPR P0842 Transmission Fluid Pressure Switch 1 Circuit Low Yes DNS Lock in current range P0843 Transmission Fluid Pressure Switch 1 Circuit High Yes DNS Lock in current range P0847...

Page 225: ...es DNS SOL OFF hydraulic default P0974 Shift Solenoid 1 SS1 Control Circuit High Yes DNS SOL OFF hydraulic default P0976 Shift Solenoid 2 SS2 Control Circuit Low Yes 7 speed Allow 2 through 6 N R Inhi...

Page 226: ...eration Inhibit Main modulation ONA P2685 Actuator Supply Voltage 3 HSD3 Low Yes DNS SOL OFF hydraulic default P2686 Actuator Supply Voltage 3 HSD3 High Yes DNS SOL OFF hydraulic default P2714 Pressur...

Page 227: ...Circuit High Yes Inhibit TCC operation P2764 TCC PCS Control Circuit Low Yes 7 speed Allow 2 through 6 N R Inhibit TCC operation P2789 Transmission Clutch Life Expired Clutch Adaptive Learning at Lim...

Page 228: ...r shift direction circuit U0304 Incompatible Gear Shift Module 1 Shift Selector Yes Ignore shift selector inputs U0333 Incompatible Gear Shift Module 2 Shift Selector Yes Ignore shift selector inputs...

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