Precor UBK 800 Assembling And Maintaining Manual Download

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Assembling and Maintaining

UBK 800-Series

Upright Exercise Bikes

Precor Incorporated

20031 142nd Avenue NE

P.O. Box 7202

Woodinville, WA USA 98072-4002

UBK 800-Series PAG/OM 300715-201 rev C

Warranty #36286-114

14 February 2011

Summary of Contents for UBK 800

Page 1: ...Assembling and Maintaining UBK 800 Series Upright Exercise Bikes ...

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Page 4: ...materials any copies of such software and all data collected via the Preva Business Suite are exclusively owned by Precor or its suppliers as the case may be Precor is widely recognized for its innovative award winning designs of exercise equipment Precor aggressively seeks U S and foreign patents for both the mechanical construction and the visual aspects of its product design Any party contempla...

Page 5: ...llé de subir un examen médical complet avant d entreprendre tout programme d exercise Si vous avez des étourdissements ou des faiblesses arrêtez les exercices immédiatement Do not allow children or people unfamiliar with the operation of this equipment on or near it Do not leave children unsupervised around the equipment Make sure all users wear proper exercise clothing and shoes for their workout...

Page 6: ...than treadmills Locate at least 40 inches 1 meter away from walls or furniture on either side of the equipment and 40 inches 1 meter away from objects behind the equipment For treadmills Locate at least 40 inches 1 meter away from walls or furniture on either side of the treadmill and at least 80 inches 2 meters away from objects behind the treadmill Keep equipment away from water and moisture Avo...

Page 7: ...ry handrails handlebars control console or covers Place liquids magazines and books in the appropriate receptacles Do not lean on or pull on the console at any time CAUTION DO NOT remove the cover or you may risk injury due to electric shock Read the assembly and maintenance guide before operating There are no user serviceable parts inside Contact Customer Support if the equipment needs servicing ...

Page 8: ...icates that the product is not to be thrown away but rather reclaimed upon end of life per this Directive In accordance with the European WEEE Directive electrical and electronic equipment EEE is to be collected separately and to be reused recycled or recovered at end of life Users of EEE with the WEEE label per Annex IV of the WEEE Directive must not dispose of end of life EEE as unsorted municip...

Page 9: ...n is subject to the following two conditions 1 this device may not cause harmful interference and 2 this device must accept any interference received including interference that may cause undesired operation WARNING Per FCC rules changes or modifications not expressly approved by the manufacturer could void the user s authority to operate the equipment Industry Canada This device complies with RSS...

Page 10: ...uipment The regulatory information in this section applies to the exercise equipment and its control console Safety Approvals for Cardiovascular Equipment Precor equipment has been tested and found to comply with the following applicable safety standards Cardiovascular Type Equipment CAN CSA IEC EN 60335 1 Household and similar electrical appliances Safety EN 957 Stationary training equipment clas...

Page 11: ... energy and if not installed and used in accordance with the owner s manual instructions may cause harmful interference to radio communications WARNING Per FCC rules changes or modifications not expressly approved by Precor could void the user s authority to operate the equipment Industry Canada This Class A digital apparatus complies with Canadian ICES 003 Cet appareil numérique de la classe A es...

Page 12: ...age of the other devices Note The typical splitter power cords that have IEC 320 C13 and C14 plugs have a recommended maximum capacity of five screens Figure 1 IEC 320 C13 and C14 plugs Obtaining Service Do not attempt to service the equipment except for maintenance tasks If any items are missing contact your dealer For more information regarding customer support numbers or a list of Precor author...

Page 13: ...g the Exercise Bike 13 Unpacking the Equipment 14 Hardware Kit not to scale 15 Required Tools 15 Installing the Upright Support and Cables 16 Installing the Bottle Holder 19 Installing the Handlebars 20 Making Sure the Unit Is Stable 21 Breaking in the Equipment 21 Installing the Console 23 Threading the Cable Assembly P80 23 Connecting Cables P80 25 Completing the Console Installation P80 29 Thre...

Page 14: ...aintenance 37 Storing the Chest Strap 37 Moving the Equipment 38 Long Term Storage 38 Self Powered Features 39 Informational Displays Prior to Shutdown 40 Symptoms of a Low Battery 40 Using the Optional Power Adapter 41 The Optional Power Adapter Kit 41 Replacing the Battery 42 Commercial Cardiovascular Equipment Limited Warranty 43 ...

Page 15: ...nce presented in this guide Assemble and operate your equipment on a hard level surface in the area intended for use Important Do not grasp any plastic parts of the unit while lifting or moving the unit The plastic parts are non structural covers and are not capable of supporting the weight of the unit Assemble the equipment according to the guidelines in this manual to ensure you do not void the ...

Page 16: ...ly remove any staples holding the cardboard spacers in place at the ends of the container 4 Pull the cardboard spacers away from the equipment and set them aside 5 Cut all plastic ties securing the equipment in place 6 Remove the upright support from the container and set it down near the spot where you plan to install the equipment 7 With the help of at least one other person lift the body assemb...

Page 17: ...g hardware items are packed with the equipment Fasteners Quantity inch x inch sockethead screw 4 inch x inch flathead machine screw 4 8 x inch self tapping screw 2 Upright support mounting screw 2 Flat washers inch 4 Required Tools inch hex wrench inch hex wrench inch hex wrench 2 Phillips screwdriver Wire cutter ...

Page 18: ...les are packed with the console Note You will need the help of another person while performing the procedure To prepare the bike for installation of the upright support 1 Retrieve the cables from the box in which the console was shipped 2 Using a 2 Phillips screwdriver remove the two 10 x 1 inch self tapping screws holding the rear cover in place Pull the upright rear cover back to remove it then ...

Page 19: ...le 1 Attach the lower ends of the following cables to the inner side of the jack panel Ethernet cable Television cable for P80 console Power cable for P80 console 2 Slide the jack panel back into its bracket in the right side cover 3 Using a piece of tape or a plastic tie bind together the upper ends of all cables 4 While your assistant holds the upright support in place over the body assembly thr...

Page 20: ...ht support mounting screws through the openings on the support and into the screw holes on the body assembly Tighten the mounting screws completely using a inch hex wrench Figure 6 Bolting the upright support into place Important In the following two steps be extremely careful not to trap or pinch any of the cables between the bike frame and any of the covers 7 Reposition the left side cover on th...

Page 21: ...ort at the factory To install the bottle holder 1 Position the bottle holder on its support so that the three tabs on the bottle holder fit into the three rectangular holes in the support 2 Secure the bottle holder onto its support using the two 8 x inch self tapping screws as shown in the following illustration Figure 7 Installing the bottle holder ...

Page 22: ...n in the following illustration The open ends of the assembly should face up and forward Figure 8 Installing the handlebars 2 Feed the heart rate cable through the nearest end of the bracket and into the upright support 3 Have your assistant pull the end of the heart rate cable through the console mount at the top of the upright support 4 Place four inch flat washers onto four inch x inch sockethe...

Page 23: ...e Important Place the unit on a flat surface Rotating the adjustable feet cannot compensate for extremely uneven surfaces When you are finished adjusting the unit place the unit on the floor and recheck that it is level Breaking in the Equipment Precor equipment does not require an actual break in period However moving components such as belts gears and bearings can settle while the equipment is b...

Page 24: ...22 Assembling and Maintaining UBK 800 Series Upright Exercise Bikes ...

Page 25: ... the installation tightening the mounting screws and attaching the back cover The following sections describe how to perform these tasks Threading the Cable Assembly P80 Earlier in the installation you threaded the necessary cables through the frame of the base unit and out the passthrough opening in the console mount As you line up the back plate on the console with the console mount you must mak...

Page 26: ...thread the cable assembly 1 Make sure that as much of each cable as possible passes through the opening in the middle of the console mount on the base unit 2 Position the console over the console mount 3 Rest the console on the console mount so that the notch on the bottom of the console s back plate rests on the rectangular hook at the bottom of the console mount as shown in the following figure ...

Page 27: ...nside the console Refer to the following diagram and table to identify the cables and connectors Figure 11 Cable connections P80 console Table 1 P80 internal cable connections Cable Connector Type Circuit Connector Location Ethernet LAN Eight contact modular on round black cable TV in F type coaxial Power Two contact plug polarized and latched Data from base unit Eight contact modular on flat gray...

Page 28: ...side the console s back plate The tuner includes a short cable adapter that allows the television cable to be connected outside the back plate To connect the television cable 1 Pull the cable out through the lower right corner of the back plate 2 Route the cable counterclockwise around the outside of the back plate 3 Attach the connector on the cable to the connector on the tuner cable and tighten...

Page 29: ...r jacks in the console Because of this it is important to exercise caution when connecting the cables The black Ethernet cable connects to a jack just underneath the perforated metal bracket at the very top of the opening in the console The gray base unit data cable connects to a lower jack closer to the back plate Refer to the following illustration for the correct position of both cables CAUTION...

Page 30: ...w the cable should look once it is installed Figure 14 Connecting the heart rate cable Connecting the Power Cable Like the tuner the console s upper circuit board is equipped with a cable adapter that relieves you of attempting to attach a cable to a recessed jack To connect the power cable route it through the cutaway opening at the upper left corner of the back plate and plug it in to this adapt...

Page 31: ...ghten the screws using a inch hex wrench 4 Line up the two small tabs at the top of the console s back cover with the slots at the top of the opening in the console case Insert the tabs into the slots 5 Insert the remaining tabs on the back cover with the corresponding slots on the console case 6 Press gently on the edges of the back cover to snap it into place Threading the Cable Assembly P30 and...

Page 32: ...nt 3 Rest the console on the console mount so that the notch on the bottom of the console s back plate rests on the rectangular hook at the bottom of the console mount as shown in the following figure Figure 16 Console positioning on base unit 4 Tilt the console forward until it stops Use one hand to steady the console in this position or ask your assistant to do so 5 Pull all cables upward and fo...

Page 33: ...le Refer to the following diagram and table to identify the cables and connectors Figure 17 Cable connections P30 console Table 2 P30 internal cable connections Cable Connector Type Circuit Connector Location Safety key treadmills only Six contact strip keyed Auto Stop sensor treadmills only Four contact strip keyed Data from base unit Eight contact modular on flat gray cable Heart rate sensors Fo...

Page 34: ...tors inside the console Refer to the following diagram and table to identify the cables and connectors Figure 18 Cable connections P20 console Table 3 P20 internal cable connections Cable Connector Type Circuit Connector Location Data from base unit Eight contact modular on flat gray cable Heart rate sensors Four contact strip keyed Safety key treadmills only Six contact strip keyed Auto Stop sens...

Page 35: ...s align properly 3 Insert the four inch flat head screws through the holes in the console mount and thread them into the holes in the back plate on the console Partially tighten the screws using a inch hex wrench 4 Line up the two small tabs at the bottom of the console s back cover with the slots at the bottom of the console case Insert the tabs into the slots 5 Insert the two 8 32 x inch Phillip...

Page 36: ... exercising on the equipment 2 Grasp both touch sensitive handlebars Note The heart rate is read within ten seconds During that time the heart on the display flashes 3 Look at the HEART RATE display After a few seconds a number appears indicating your heart rate 4 If a number does not appear in the HEART RATE display check the cable connection to make sure it is properly connected ...

Page 37: ... If the equipment is self powered but also uses the optional power adapter disconnect the adapter Daily Cleaning Precor recommends that you clean the equipment before and after each exercise session To remove dust and dirt from the equipment wipe all exposed surfaces with a soft cloth that you have moistened with one of the following cleaners A solution of 30 parts of water to 1 part of Simple Gre...

Page 38: ...kind such cleaners weaken the protective finish on the equipment and void the Precor Limited Warranty Never pour water or spray liquids onto any part of the equipment Allow the equipment to dry completely before using Daily Inspection At least once every day examine the equipment for the following problems Slipping belts Loose fasteners Unusual noises Worn or frayed power cords Any other indicatio...

Page 39: ... with a clean towel Keep water away from electronic components to prevent electrical shock or damage 6 Clean the touchscreen using a soft lint free cloth dampened with a 91 isopropyl alcohol solution either full strength or diluted with an equal amount of water Storing the Chest Strap If you purchased the optional heart rate chest strap store it in a place where it remains free of dust and dirt fo...

Page 40: ...lug and remove all external connections television Ethernet and power 2 Lift the rear feet to tip the bike forward onto its roller wheels 3 Push the bike into its new location 4 Lower the rear feet to the floor Long Term Storage If you do not expect anyone to use the equipment for a long time perform the following tasks to prepare it for storage If it has a power cord disconnect the cord If it has...

Page 41: ...power that is generated allows the equipment to function properly Table 4 Minimum requirements for operation Equipment Rate of Motion AMT 56 strides per minute SPM EFX 40 strides per minute SPM Climber 30 steps per minute Bike 20 revolutions per minute RPM Informational displays appear when the battery is low or when the rate of motion drops below the minimum requirements The display explains what...

Page 42: ...om the point at which it was paused Important If the equipment is connected to a CSAFE master device it follows a slightly different shutdown process Ten seconds before the equipment shuts down it ends the exercise session and displays a reset message while it disconnects from the CSAFE master device It ignores all keypresses during these last ten seconds Symptoms of a Low Battery If no one has us...

Page 43: ...structions on setting or changing the pause time limit To learn how to install the power adapter refer to The Optional Power Adapter Kit The Optional Power Adapter Kit If you purchase the optional power adapter you must also purchase the internal cable kit The kit supplies the cable bracket and fasteners that connect the power adapter to the lower electronics board CAUTION The internal cable kit m...

Page 44: ...for a long time However if you feel that the battery may need replacing check with an authorized service technician Refer to Obtaining Service CAUTION The battery stored inside the equipment contains hazardous materials and must be disposed of according to Hazardous Waste Regulations Refer to Hazardous Materials and Proper Disposal ...

Page 45: ...remainder of the original warranty period only To claim under this warranty the buyer must notify Precor or your authorized Precor dealer within 30 days after the date of discovery of any nonconformity and make the affected product available for inspection by Precor or its service representative Precor s obligations under this warranty are limited as set forth below Warranty Periods and Coverage A...

Page 46: ...ical wiring not in compliance with electrical codes or Precor owner s manual specifications or failure to provide reasonable and necessary maintenance as outlined in the owner s manual 3 Precor is not responsible for Internet connectivity to its products This restriction applies to services such as those provided by an Internet service provider ISP and also to hardware related to Internet connecti...

Page 47: ...ESS WARRANTIES GIVEN ABOVE FOR THOSE SAME PARTS PRECOR HEREBY DISCLAIMS AND EXCLUDES THOSE WARRANTIES THEREAFTER Some States do not allow limitations on how long an implied warranty lasts so the above limitation may not apply to you PRECOR ALSO HEREBY DISCLAIMS AND EXCLUDES ALL OTHER OBLIGATIONS OR LIABILITIES EXPRESS OR IMPLIED ARISING BY LAW OR OTHERWISE WITH RESPECT TO ANY NONCONFORMANCE OR DEF...

Page 48: ...ISUSE OR INABILITY TO USE THE PRODUCT This exclusion applies even if the above warranty fails of its essential purposes and regardless of whether such damages are sought for breach of warranty breach of contract negligence or strict liability in tort or under any other legal theory Some states do not allow the exclusion or limitation of incidental or consequential damages so the above limitation m...

Page 49: ...Commercial Cardiovascular Equipment Limited Warranty 47 ...

Page 50: ...48 Assembling and Maintaining UBK 800 Series Upright Exercise Bikes ...

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Page 52: ...Precor Incorporated 20031 142nd Avenue NE P O Box 7202 Woodinville WA USA 98072 4002 UBK 800 Series PAG OM 300715 201 rev C Warranty 36286 114 14 February 2011 ...

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