Powersmart DB7651-24 Instruction Manual Download

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INSTRUCTION MANUAL

24 inch Two Stage Gas Snow Thrower

Model # DB7651-24

Have product questions or need technical support? Please feel free to contact us!

Website: www.Amerisuninc.com

Toll free: 1-800-791-9458 Mon-Fri 9-5 EST

Email: [email protected]

Summary of Contents for DB7651-24

Page 1: ...nch Two Stage Gas Snow Thrower Model DB7651 24 Have product questions or need technical support Please feel free to contact us Website www Amerisuninc com Toll free 1 800 791 9458 Mon Fri 9 5 EST Email support amerisuninc com ...

Page 2: ...2 ...

Page 3: ...oil Capacity 16 fl oz Fuel Tank Capacity 0 66 Gallon Start System 120V Electric Recoil Clearing Width 24 in Clearing Height 21 in Chute Rotation Angle 180º Speed 4 Forward 2 Reverse Tire Size 13 in Overall Dimensions L x W x H 55 x 24 x 36 5 in Weight 180 lbs Thank you for purchasing Power Smart products Please register online at www Amerisuninc com The information will allow us to track your warr...

Page 4: ... control systems EM Engine Modifications and TWC Three Way Catalyst if so equipped SAFETY INFORMATION This symbol points out important safety instructions which if not followed could endanger the personal safety and or property of yourself and others Read and follow all instructions in this manual before attempting to operate this machine Failure to comply with these instructions may result in per...

Page 5: ...roughly inspect the area where the equipment is to be used Remove all doormats newspapers sleds boards wires branches and other foreign object which could be tripped over or thrown by the auger impeller Always wear safety glasses or eye shields during operation and while performing an adjustment or repair to protect your eyes thrown objects which ricochet can cause serious injury to the eyes Do no...

Page 6: ...gnment breakage of or binding of moving parts and any other conditions that may affect operation If damaged have the Snow Thrower serviced by a qualified repair person using only identical replacement parts This will ensure that the safety of the Snow Thrower is maintained SAFE HANDLING OF GASOLINE To avoid personal injury or property damage use extreme care in handling gasoline Gasoline is extrem...

Page 7: ...es the machine unsafe and may cause personal injury The control levers must operate easily in both directions and automatically return to the disengaged position when released Never operate with a missing or damaged chute assembly Keep all safety devices in place and working Never run an engine indoors or in a poorly ventilated area Engine exhaust contains carbon monoxide an odorless and deadly ga...

Page 8: ... pull rapidly Rapid retraction of starter cord kickback will pull hand and arm toward engine faster then you can let go Broken bones fractures bruises or sprains could result If situations occur which are not covered in this manual use care and good judgment contact customer support for assistance MAINTENANCE STORAGE Never tamper with safety devices Check their proper operation regularly Refer to ...

Page 9: ...t such as water heater furnace clothes dryer etc Always refer to the operator s manual for proper instructions on off season storage Check fuel line tank cap and fittings frequently for cracks or leaks Replace if necessary Do not crank engine with spark plug removed Have the machine inspected annually by an authorized service dealer to ensure that all mechanical and safety systems are working prop...

Page 10: ...mponents and controls of this snow thrower 1 Drive Control Handle 9 Skid Shoe 2 Speed Control Lever 10 Tire 3 Auger Control Handle 11 Oil Drain Bolt 4 Chute Rotation Handle 12 Belt Cover 5 Fuel Tank Cap 13 Lower Handle 6 Auger 14 Electric Start Button 7 Impeller 15 Oil Dipstick 8 Shave Plate 1 2 3 4 5 15 14 13 12 11 10 9 8 7 6 ...

Page 11: ...e to engage the wheels release to disengage Speed Control Lever The Speed Control Lever is located in the center of the panel and is used to set the drive speed and direction of travel It can be moved into any of six positions Auger Control Handle Located on the left side of the upper handle the Auger Control Handle is used to engage and disengage the augers Squeeze the Auger Control Handle to eng...

Page 12: ...stened to the rear of the auger housing with a mounting clip It is used to clean the chute assembly and chute opening when snow and ice become lodged WARNING Never use your hands to clear a clogged chute assembly Shut off engine and remain behind handles until all moving parts have stopped before unclogging Discharge Chute The chute provides a discharge path for snow being thrown The chute is adju...

Page 13: ...otation Handle 5 One Pair of Skid Shoes with hardware 6 4 Extra Shear Pins and Locknuts ASSEMBLY Your Snow Thrower will require some assembly Please complete the following steps before using your Snow Thrower WARNING This snow thrower is heavy Assembly procedures may require lifting equipment or two people Step 1 Handle assembly 1 Attach the lower handle using four 4 bolts Each side will require t...

Page 14: ...erial from manufacturing it is acceptable to carefully remove some material from the chute lip in order to allow the chute to slide into the chute base 3 Securely install the supplied bolt and nut Step 3 Chute rotation handle assembly and installation 1 Insert the chute rotation handle eyebolt into the hole located half way up the left handle Secure with 2 cupped washers and hex nut 2 Connect the ...

Page 15: ...E MANUAL SEPARATE DOCUMENT FOR ENGINE OPERATION INSTRUCTIONS The following section describes steps to prepare your Snow Thrower for use If after reading this section you are unsure about how to perform any of the steps please call 1 800 791 9458 for customer service Failure to perform these steps properly can damage your Snow Thrower or shorten its life Review the SAFETY section in this manual and...

Page 16: ...tion procedures for the engine as outlined in the ENGINE manual Has the engine been filled with oil and gasoline to the proper level Are all snow thrower components properly attached and assembled Are there any broken or damaged parts Are all fasteners tight Are the tires inflated to the proper pressure NOTICE If you are unsure about the assembly or condition of any of your Snow Thrower parts plea...

Page 17: ...p by the Snow Thrower can cause serious damage and severe bodily injury Always point the discharge chute in the opposite direction from potential hazards The discharge chute can be adjusted 180º by rotating the chute rotation handle Rotate the chute rotation handle clockwise to move the discharge chute to the left counterclockwise to move the chute to the right CHUTE DISCHARGE ANGLE ADJUSTMENT WAR...

Page 18: ...ger overlapping the cleared areas and reduce forward speed For the best clearing efficiency clear snow before it melts refreezes and hardens Hard packed and wet snow can be very difficult to clear Clearing wet heavy snow can be a challenge depending on ambient temperature humidity levels and overall climate conditions including actual snow conditions there may be no 100 solution as snow may be too...

Page 19: ... the tire pressure The pressure in each tire should be in the range of 20 24 psi for the best performance The pressure can be checked using an ordinary tire pressure gauge Fill the tires using a small or pressure regulated air compressor WARNING DO NOT OVER INFLATE THE TIRES Over inflating could cause a tire to burst and cause severe bodily injury SHAVE PLATE REPLACEMENT Remove both skid shoes and...

Page 20: ...shear pin nylon locknut Do not over tighten the nylon locknut NOTICE Never replace the shear pins with standard pins or fasteners Damage may occur to the snow blower and drive systems DRIVE SPEED CONTROL CABLE ADJUSTMENT WARNING Entanglement Hazard Use caution when performing the speed control cable adjustment The speed control lever is connected to two cables that work in tandem to control machin...

Page 21: ...n hex head screw installed on engine crankcase and rotate the pin away from the pulley 4 Left Side Loosen the hex nuts attaching the auger housing to the main frame 5 Right Side Remove the hex nuts lock washers and flat washers attaching the auger housing to the main frame 6 Remove the belt from the drive pulley while pulling the right side of the auger housing away from the main frame just enough...

Page 22: ...t allow the belt to jump off the pulley 6 Connect the upper cable to the auger control handle 7 Install belt cover using 2 hex head screws WARNING Ensure the belt cover is installed and all safety guards are in place before the engine is started and at all times when the engine or machine are operating AUGER BELT AND RELATED COMPONENT INSPECTION When replacing your snow blower auger belt it is imp...

Page 23: ...extended periods of time with fuel in the tank or carburetor Fuel stabilizer can be added to the fuel in can to extend its shelf life for storage Store the unit in a locked dry place out of the reach of children to prevent unauthorized use or damage Cover loosely with a tarp for added protection CLEANING 1 To clean your Snow Thrower use a damp cloth and mild detergent on the surfaces only Never ge...

Page 24: ...ank engine Engine not primed with fuel Prime engine see Engine Operator s manual Fuel incorrect old or stale will not ignite Empty and clean fuel tank carburetor refill with fresh clean gasoline Note Fuel may become stale after 30 days in some cases Blocked or clogged fuel system or line Clean fuel system or line Fuel shut off valve in OFF position Turn fuel shut off valve to ON position Engine el...

Page 25: ...ed control cables see Drive Speed Control Cables Adjustment Drive engaged when drive control handle released Drive control cable binding won t release Repair replace cable as necessary Friction drive wheel return spring broke or missing Replace spring adjust cable as necessary Auger System Auger not rotating when auger control handle engaged or Not blowing snow or Poor snow blowing performance Chu...

Page 26: ...ecessary Foreign material on pulleys and belt oil grease dirt etc Clean belt and pulleys as necessary replace belt if necessary Auger pulleys misaligned loose damaged or bent Replace or align pulleys as necessary Incorrect or damaged auger belt Replace with correct size and type belt Auger belt guide pin not adjusted Adjust belt guide pin to within 1 8 to 3 16 in from pulley Guide pin keeps belt i...

Page 27: ...Drive Lower Cable 1 P18 303030077 Locknut M8 5 P05 303030026 Nut M8 4 P19 303180093A Shift Panel 1 P06 203020865A Knob 4 P20 303042023 Washer M8 18 2 2 P07 303043010 Saddle Washer 8 6 P21 203050053 Cable Holder 1 P08 303020140 T Screw M8 50 4 P22 303160512 Shift Control 1 P09 303200094 Drive Upper Cable 1 P23 203070063 Knob 1 P10 303200018A Auger Upper Cable 1 P24 303130074 Spring 1 P12 Right Uppe...

Page 28: ...t Washer M10 20 2 2 C58 203050058 Deflector 1 C31 303080147B Z Lever 1 C59 303020161 Square Neck Bolt M8 25 2 C32 303020254 Screw M5 15 2 C60 303042023 Flat Washer M8 18 2 2 C33 302080018 Rubber Washer 1 C61 203020865 A Knob 2 C34 303080216 Holder 1 C62 303030026 Nut M8 2 C35 303180041B Chute Direction Control 1 C63 303020070 Screw M6 25 1 C37 303030036 Locknut M8 1 C63 1 303030032 Locknut M6 1 C3...

Page 29: ...29 Frame Assembly All Parts Number Begin with F ...

Page 30: ... 1 F52 303041022 Spring Washer M8 5 F18 303030059 Locknut M10 1 F53 303030066 Nut M8 5 F19 202170002 Friction Wheel Assembly 1 F54 303160140 Big Gear 1 F20 303160182 Wheel Drive Shaft 1 F56 303043016 Lock Washer 8 15 0 5 1 F21 303100051 Ball Bearing 6203 ZN 2 F57 303160432 Screw M8X16 1 F22 303042004 Flat Washer 10 22 2 1 F58 303080144 Belt Keeper 1 F23 303020494 Screw M10 16 1 F59 303020265 Screw...

Page 31: ...31 Auger Housing Assembly All Parts Number Begin with H ...

Page 32: ...03042005 Flat Washer 8 28 3 1 H02 11 303100030 Ball Bearing 6001Z 1 H41 303020279 Screw M8 25 1 H02 12 303100035 Ball Bearing 6904Z 1 H42 302040011 Auger Belt 880 1 H02 13 303070179 Washer 1 H43 303030708 Locknut M10 1 H02 14 303100039 Ball Bearing 51104 1 H44 303043019 Butterfly Washer 1 H02 15 302130002 Reinforced Seal 1 H45 303070126 Idler Arm 1 H02 16 303160204 Worm Shaft 1 H46 303160175 Exten...

Page 33: ...original receipt which lists the date of purchase month and year and the name of the company purchased from THIS LIMITED WARRANTY DOES NOT APPLY TO ANY ACCESSORY ITEMS INCLUDED WITH THE TOOL SUCH AS CIRCULAR SAW BLADES OTHER RELATED ITEMS OR TO ANY REPLACEMENT PARTS LISTED UNDER MAINTENANCE ANY IMPLIED WARRANTIES SHALL BE LIMITED IN DURATION TO TWO 2 YEARS FROM DATE OF PURCHASE SOME STATES IN THE ...

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