Powermatic 45 Maintenance Instructions And Parts List Download | Manualshive

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Summary of Contents for 45

Page 1: ...MqlE s MAINTENANCE INSTRUCTIONS ANDP RI P LIST Better Design F t McMINNVILLE TENNESSEE 32110 I AC615 473 5551 ...

Page 2: ...acturer slocal authorizedrepair station for service This warranty is null and void if the producthas been subjectedto l misuse abuseor improperservrceor srorage 2 accident neglect damage or other circumslancesbeyond Powermatic scontrol 31modifications disassembly tampering alterationsor repairsoutsideof Povrrcrmatic s faclory not authorizedby Powermatic or to any produclnot bearingits originalseri...

Page 3: ...peratethe machinewith guardsoff 7 DON T OVERREACH lVlaintain a balanced stance and keepyour body undercontrol at all times Do not overreach or useexcessive forceto performany operation B WPcoIqrp L Keeptoo ssharpandcleanforsafeandbestperform 7a ce th t dbejerkedfromtheoperator shandscausingseriousinjury 9 CHECKTHE CONTDITION OF THE STOCKTO BE TURNED Be sureit isfreeof knots warpage checkedends imp...

Page 4: ...stripson the floor areawherethe operatornor mallystands and markingoff a work areafor eachmachine 24 DON T STAND lN LINE WITH ANY LARGE DIAMETER PART beingturnedOR ALLOW ANIY i ONE ELSETO DO SO 25 Whenstoppingthe lathe I EVER GRAB THE PART OR FACEPLATE TO SLOW lT DOWN Let thework coastto a stop 26 Useonly Powermatic or factoryauthorized replacement partsandaccessories otherwise thewar rantyandguar...

Page 5: ...Height of Spindle Centering to Floor 42 114 1073mm Lengthof Standard Bed 60 1524mm Overall Length WidthandHeight 63 L X 16 W 1600mm L X 406mmW x 46 1 2 H X 1181mm H T un 3f1T ffi 3 Speed Range StepConeDrive 600 1110 1800 Same 3000RPM Sn OO nn nn Ct MOpEL45 LATHE pIV ENS ONAL DRAWTNG 95 t52 1 J4 t uo o 4 HOLES T tl i rJ lb ll r597 trLOORPLAN tA 75 taJ r l o 4 _Y I r tzf NOTE LOWER DIMfNSIONS IN IVI...

Page 6: ...isnot readjust asindicatedin the maintenance instructions To checkmotor or jackshaftpositionand belt tension graspboth sides of the variable speedbelt midway betweenthe top and bottom variablespeed pulleysandsqueeze together lf the two sidestouch thejack shaftmust be loweredto providethe correctspeedrange Disconnect the machinefrom its powersource and readjust the jackshaftasindicatedin the mainte...

Page 7: ...rect ion of rotation On threephasemodels switchany two of the threeincomingleads to change the dir ection On singlephasemodels checkthe wiringdiagram on the motor to reverse the direction BELT ADJUSTMENIT VARIABL EST EED DRIVE F As shownin Figure3 the adjustments of the belts on a variablespeednrodelaretied tugrther When everan adjustmentisnradeto the variable E eed belt the lorarer veebelt urilla...

Page 8: ...d stock coverand cabinetdoor for bettervisability Swingthe leverdown to the lowerposition Check the belt tension lf it is not enough checkin what holethe pin is locatedon the tensionarm lf it is in a positionotherthan the bottom position pull out the pin and allow the motor to drop down Raise the tensionarm until the pin will go in the next holeand reinstall the pin Swingleverto lowerpositionand c...

Page 9: ...d to allow adjustmentfor height positionon bed and angleto the work Three blades areavailable six inchstraightlength std 12 inchstraightlength opt and a rightanglestyle opt Periodically the tool restshouldbe dimssembled andthe partscleaned andoiledto providefree movementof the partsto insuregoodclampaction Fig 7 F r_ n i n zz z Lr lr tl l lF II 3C RES ctAr f 3c T ANDLT 4 g t X r l rooL RESr j I FI...

Page 10: ...MP I Fig TROUBLE SHOOTI NGHINTS T TROUBLE POSSIBLE CAUSE REMEDY Excessive Vibration 1 Defective spindle bearings 2 Wornor defective belt 3 Defective motor 4 Workpiece warped out of round hasmajorflaw or wasimproperly prepared for turning 1 Replace bearings 2 Replace belt 3 Replace motor 4 Correct problem by planing or sawing or scrap workpiece Motoror Spindle Stalls 1 Excessive cut 2 Defective mot...

Page 11: ...Low voltage 4 Cloggedmotor fan areas 5 Defectivemotor 1 Correctoverload condition 2 Increase supplywire size 3 Requestvoltagecheckfrom power companyand correct low voltagecondition 4 Cleanmotor fan area 5 Replace motor Excessive Speed 1 Excessive wearon belt 2 Fixedspindlesheave isout of position 3 Motor or iackshaftout of position 1 Replace belt 2 Readjust permaintenance instructions 3 Readjust p...

Page 12: ... cucKs or rxi SW CH ARE ACTUATEO WHEN THE CAM IS TURTT DTO THE START POS rtl u oT t i IN IATI F AD MrRo Bz26w6z2 I WIR NUT TIE CONNECIiON ATED INSIO S TARIER BOX PUSH BUTTON STA I r _ I lev l I STARI IPB I MAGNETIC sranten _ l f Fig 9 n MODEL45 LATHE ELECTRTCAL SCHEMATIC PARTSLIST 6816126 6470700 6470712 6470707 6470702 STARTER 3PH W1115V TRANS FURNAS 14BF32BA71BA I MOTOR ELEC 3l4HP 1PH I t DESCRI...

Page 13: ... COMPOSITE ELECTRICAL 4l tr MANUAL sl Y I z3ov Ll 6 i It A MOTOR STARTER loL tTl MOTOR Fis 10 MOTOR STARTER OTE FOR SINGLEPHASEUNITS OMIT LINEL3 t3 T3 g t83 trFff3fofffier motor 3 TI T2 T3 motor 39 MAGNETICW LOW VOLTAGE CONTROL rtv t __ L2 t L3 ll prtmory 230volts 460 volts 13 r ...

Page 14: ...1 IPB 2l 6821014 SWITCH FURNAS MOMENT ARY PB 8 287318 1 T1 6831068 6831069 6831070 TRAI SFORM ER 1151 230 24 SOVA TRANSFORMER 23QI46OV 24V 75VA TRANSFORME R 23OI 460 115 SOVA 1 V 1M WITH XMF 68161 19 6816138 6816122 6816126 STARTER MAG W XMR 1O 24V FURNAS 14CF107013 STARTER MAG W XMR 1O 115V FURNAS14CF 107017 STARTER MAG W XMR 30 24V FURNAS14BF32BL71B STARTER MAG W XMR 30 115V FURNAS14BF32BA7 1 1 ...

Page 15: ...CUPPT 16 20 X 114 PtN SPRTNG 114X t scR HEX HD CAP 318 16 x 1 114 WASHER LOCK 3 8 STANDASSY WELDMENT DUSTPLATE STR BED scR RD HD 114 20 X 112 PLATE COVER POSTASSY SCR HEX HD SELFTAPPING U4 20X t12 I 1 1 1 1 1 4 I 6 1 1 1 1 2 17 18 19 20 21 22 15 16 23 24 6861301 l 6s16001 l NOTE lT ASSY Nc 3797063 3797077 3312226 6746001 3312222t 6747000 3330283 340210 NOTE ll ANDPL WASHER FLAT 3 8 I NUT HEX 3 8 1...

Page 16: ...MAINTENANCE tNSTRUCTIONS 304 8mm WOOD LATHE MODEL45 V S HEADAREAASSEMBLY i N S t l i I lt tt 1 6 t v L Q Fis 12 16 t t ...

Page 17: ...S tTEMS 6 THRU20 wAsHER FLAT 5 16 scR HEXHD CAP 5 16 18 x t12 SPINDLE LATHE HEAD BEARING BALL FAFNIR w206PP KEY SQ 114X 114X 4 BEARING BALL R 1622MRC SCR SOC SET CUPPT s l6 18 X s116 COLLAR SPINDLE HEAD 45 LATHE COLLAR SPINDLEHEAD WHEEL INDEXING SPACER SPTNDLE LONG BELT V S No 1422V42O SHEAVE V S UPPER SPACER SPTNDLE THtN CENTERSPUR PINASSY rrEMs 2 t 22l PIN CENTER CENTER SPUR 1 No 924 RODASSY KNO...

Page 18: ...J e v 77 ll r r i J _ _ Fl 8 r I A 4 H r Q 9 9r A rr Pe Yi 0 a fi u Fis 13 MODEL45 STEP CONEHEADAREAASSEMBLY N 18 ...

Page 19: ...OCKOUT fTEMS2s 26 ROD KNOCKOUT KNOB TEARDROP WRENCH FACEPLATE 45 LATHE STANDARD 3 FACEPLATE RIGHT HAND OPT ONAL 4 FACEPLATE RIGHT HAND OPT ONAL 6 FACEPLATE RIGHT HAND STANDARD g FACEPLATE RIGHT HAND OPT ONAL SCR SOC SET CUPPT I s 16 18X3 8 lr 6 7 8 9 10 t1 18 19 20 2 1 22 2601009 3298202 681 3016 34ffi013 662600 l 360120 2277002 6851 201 671 5033 3749004 606001 7 338700 4 6060012 6715016 309601 s ...

Page 20: ...MAINTENANCE INSTRUCT a MODEL45 LATHE_ STEP CONEDRIVEAREA th i I t t r 7 1 ft I t 1 ry h o 6 i ar e s3 4 vl r c D gv Y _ jrA 7 ty t Fis 14 i ...

Page 21: ...uPPT I s 16 18X 3 8 I CAM BELTTENSION I scR HEXHD CAP 5 16 18 I x 314 I ARM BELTTENSION I WASHER FLAT t 14 I PtN COTTER 3l32X 1 t14 X I 3t16 I SPACER RUEBER 7 16l D X 1 o D x 1 8 THICK I BASEASSY MOTORSTEP I coNE rrEMS 1srHRU28 ROD MOTOR BASE ADJUST I MOUNTINGBRACKET MOTOR BASE I WASHER LOCK 3 8 I scR HEX HD 3 8 16 X r I FORROD MOTOR BASE ADf scR HEXHD CAP 5 16 18 x1 I WASHER FLAT 5 16 I GROMMET B...

Page 22: ...MODEL45 12 304 8mm WOODLATHE MAINTENANCE INSTRUCTIONS MQpEL45_ VARIABLESPEED DRlffi 6 tj l 9 r T 22 Fi 5 4i ...

Page 23: ... X 3116 X 2 t 14 I KEY SQ 3 116 X 3116X 1 I SHAFT LOWERV S I I BASEASSY V S MOTOR I ITEMS3s rHRU 46 I ROD V S MOTORBASE I SCR HEX HD CAP 5 16 18 xl I WASHER FLAT 5 16 I GROMMET BLACK RUBBER I BASE MOTOR I WASHER LOCK 3 8 I 1 1 1 2 I 2 l li lt li ll li l1 l1 1 1 I I I I I 1 1 I 1 1 1 2 1 1 1 I 2 4 8 4 1 41 42 43 44 45 46 47 48 49 50 51 52 53 54 56 57 58 59 65 66 67 60 6 1 62 63 64 68 69 70 71 67160...

Page 24: ...HANDWHEEL ASSEMBLY TTEMS 1THRU3 PfN GROOVE I 14X 3 HANDLE NYLON HANDWHEEL 4 DlA NUT HEX 318 16 wAsHER LOCK 3 8 NUT QUTLL ADI SCREW SCREW QUILLADJUST PfN SPRf NG llSX 718 HANDLE TAILSTOCK QUILL CLAMP 1 1 1 1 1 1 1 1 1 10 11 t2 13 14 15 16 17 18 19 372800s 3799001 3640001 6626028 2092003 369s030 3092004 3s26204 3868001 6112002 6112004 SLEEVE QUILL LOCK TAILSTOCK L 103 QUILL TAILSTOCK PtN SPRING 3116...

Page 25: ...SSY TOOL RES rrEMS6 THRU 13 HANDLE TOOL REST BUSHtNG BRONZE 718t D x 1 o D X 7 9 LG SHAFT TOOL RESTCLPNG PfN SPRING 31 16 X t 114 NUT HEX LOCK 5 g_11 THIN HEIGHT FLEXLOC CLAMP TOOL REST BOLT TOOL SUPPORT CLP REST TOOL TOOL REST 6 TOOL REST 12 1 1 I I 1 I 1 1 1 1 1 1 2 MODEL45 LATHE_ GUARDASSEMBLY ITEM NO PA RT NO DESCRIPTION OTY 1 2 3 4 5 6 7 8 2250123 3578240 3578239 3578242 671sA32 3063289 30632...

Page 26: ...8007 2658007 36s8006 3607001 6716020 METAL SPINNING KIT CONVERSION rrEMS 1rHRU 4 I 6 METALSPINNING TOOL REST I WELDMENT I PlN TOOL REST 518 X 495X 3 112 BALL BRG TAILSTOCKCENTER NOTSHOWN SETOF 6 METAL SPINNING TOOLS NOTSHOWN 12 METAL SPINNING TOOL REST wFLDMENT 9OVTOOL REST 24 TOOLREST ITEMS7 THRU9 24 TOOL REST TOOL RESTPOST soc HD cAPscR 318 16X3 1 2 1 1 1 2 2 MODEL45 TOOLREST RELATED PARTS Fis 1...

Page 27: ...TEMs 1rHRU6 OFFSETTOOL RESTARM LOCK scR AssY TTEMS 1THRU 3 KNOB HANDLE I 1 SCR OFFSET TOOL REST ARM s 8 18X 2 s18 SCR HANDLE LOCK ARM TOOL REST OFFSET PtN SPRTNG 114X 2 112 PIN SWIVEL OFFSETTOOL REST STD OUTBOARDTURNING TOOL TTEMS TTHRU 13 TOOL RESTOFFSETASSY TTEMS7 THRU 10 LOCK SCREW ASSEMBLY TTEMS7 THRU 9 KNOB HANDLE BOLT TOOL SUPPORT CLAM SGR HANDLE LOCK OUTBOARD SWIVELTOOI RESTHOLDER coLUMNASS...

Page 28: ... t E l I 4tt BetterByDesign McMINNVILLE TENNESSEE 37110 AC 615 473 55s1 February 1980 tn OSTANWICH INDUSTRIES INC ...

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