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8825796

V 0.1

Please read and understand all instructions before use.
Retain this manual for future reference.

Owners Manual

Table of Contents

Specifications ……………………

2

Operating …………………………

8

Safety ……………………………….

3

Parts List ……………………………

14

Assembly ………………………….

6

1100Lb 24V Electric
Lift Truck

1

Summary of Contents for 8825796

Page 1: ...ase read and understand all instructions before use Retain this manual for future reference Owners Manual Table of Contents Specifications 2 Operating 8 Safety 3 Parts List 14 Assembly 6 1100Lb 24V Electric Lift Truck 1 ...

Page 2: ...harging Function Charge time is 8 hours Frame Material Low Carbon Steel Charger Input 100V to 240V 50 or 60 Hz Output 29VDC 3 5A SPECIFICATIONS Read this manual and labels on the machine to understand its limitations and potential hazards Thoroughly familiarize yourself with the controls and their proper operation and know how to stop the machine and disengage the controls quickly Keep children pe...

Page 3: ...lert watch what you are doing and use common sense when operating the machine 8 Turn off the power switch key and use the parking brake lock when loading or unloading the lift truck when leaving the lift truck unattended or whenever performing maintenance or repair 9 Do not exceed the overall maximum load capacity of 1100 lbs 500 kg The weight rating is based on an evenly distributed load SAFETY 8...

Page 4: ...damage before each use 20 Do not use the lift truck or its charger in water or wet environments Long exposure to moisture such as rain or snow may cause the electrical system to malfunction potentially resulting in electric shock 21 If it is necessary to handle the battery wear appropriate personal protective equipment PPE 22 Immediately turn the power switch key off if the machine produces smoke ...

Page 5: ...n when the motor throttle is operated 14 Always hold the unit with both hands when operating Keep a firm grip on the handlebars Be aware that the machine may unexpectedly bounce upward or jump forward if the machine should strike buried obstacles such as large rocks or roots 15 Use extreme caution when in reverse or pulling the machine towards you 16 Exercise extreme caution when operating on or c...

Page 6: ... at the factory however there are still some steps that remain to be completed prior to use Follow the unpacking and assembly steps below to complete the assembly Unpackaging Unpacking and assembly should be done on a clean well lighted and LEVEL surface Allow sufficient workspace so the packaging and other parts may be easily organized Assembly should only be performed by a competent adult who is...

Page 7: ... will be lying flat on the lift table plate Carefully lift the handle frame and insert it into the two handle sockets on the main frame Secure the frame in place with the bolts and nuts 3 Locate the two Handle Adjustment Knobs that were packed in the box Turn the handles to face outwards The handles have three height settings After selecting your desired height secure the handles in place with the...

Page 8: ... machine Be sure to release the throttle when braking To engage the parking brake lock squeeze the lever and engage the lock Squeeze the brake lever again to release the lock When turning the power switch key on squeeze the brake lever to prevent the machine from moving Throttle The right handle bar has the throttle grip and also includes the power switch key forward reverse switch and the battery...

Page 9: ... handles loosen the handle adjustment knobs and rotate the handles into the desired position Tighten the adjustment knobs to secure in place The height of the handles can be adjusted in three 6 CM 2 3 8in steps To adjust the height of the handles loosen the handle adjustment knobs enough so the handles can be freely moved up or down Each step on the handle tube has an indicator groove and a clampi...

Page 10: ...ive while the machine is on This may damage the drive motor or the speed reduction gearbox Always stop the machine engage the brake and turn the power switch key into the off position prior to shifting the drive lever Brake Caliper Brake Disc Brake Adjusting Nut 10 Drive Motor Reduction Gearbox Drive Motor Power Cable Drive Actuator Cable Differential Brake Tube Brake Caliper Brake Disc 3 Prong Co...

Page 11: ...harger AC cable into a suitable AC receptacle The charge indicator light will illuminate RED when the battery is charging and will illuminate GREEN when the battery is fully charged Allow at least 8 hours to fully charge a battery If the lamp fails to illuminate or if the charge indicator light does not turn GREEN after 12 hours unplug the AC cable and check to see if the battery or charger needs ...

Page 12: ...strange movements or sound stop immediately DO NOT OPERATE the lift until it has been checked and repaired Lifting and Lowering the table Follow the warnings in this manual and always use extreme caution when lifting and lowering the table The power switch key on the right throttle handle has three positions 1 Off All power from the battery is cut off to the drive motor and hydraulic unit 2 Key Po...

Page 13: ...ical Diagram 13 Power Switch Key Always disconnect the battery prior to performing any maintenance or repair to the electrical system Failure to do so may result in a short circuit and damage the electronic control system ...

Page 14: ...ery Indicator ZH001 4006 2 1 Left Handle Set ZH001 4003 1 Brake Lever ZH001 4003 1 1 Lift Switch ZH001 4004 1 Front Wheel ZH001 1001 2 2 Drive Unit ZH 002 1 Motor ZH 002 1 1 Speed Reduction Gearbox ZH4 003 1 Differential ZH4 003 1 1 Drive Actuator w Lever ZH4 003 1 1 Rear No Flat Caster ZH001 3002 2 Battery ZH001 6000 1 Battery Charger ZH001 6000 02 1 Controller Box ZH001 7000 1 Brake Unit 2 Brake...

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