Plastica X-stream Duo Installation Instructions Manual Download

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WWW.WOODENPOOLS.NET

WOODEN

EXCERCISE

POOL

Models; X-stream Duo & X-stream Single

INSTALLATION INTRUCTIONS

FOR STRAP SYSTEM POOLS

Summary of Contents for X-stream Duo

Page 1: ...1 WWW WOODENPOOLS NET WOODEN EXCERCISE POOL Models X stream Duo X stream Single INSTALLATION INTRUCTIONS FOR STRAP SYSTEM POOLS...

Page 2: ...the pre assembly period wood is sensitive to variations in temperature and humidity It is therefore necessary that you take precautions immediately after delivery Wood is a living material and once cu...

Page 3: ...one side This does not affect the strength of the product and you will find the shake opens in continued warm weather and then closes when the weather is wet and cooler or there is a lot of moisture i...

Page 4: ...residue this is not a lasting or detrimental factor Any damage caused by poor handling or failure to follow instructions is also not covered by our returns or warranty procedures SAFTEY NOTICE Unless...

Page 5: ...lt a ground engineer as you may possibly need to modify an existing base It is very important that the result on the concrete is smooth and level as water will always find a level and show if the pool...

Page 6: ...rantied against rot and insect attack 10 years on 44mm wood and 5 years on 27mm wood However if this product is being installed completely or partially below ground level you will need to install adeq...

Page 7: ...ible Lay out the wooden wall planks in an orderly fashion in the centre of the pool to be built This will save you from having to climb in and out of the pool too much and could save you time and mone...

Page 8: ...system in position lay out all four bottom half planks as shown k Next use four standard corner planks to form the first layer outline of your pool Interlock the notches on the planks From this point...

Page 9: ...lling longer planks get somebody to help you to do this The best way to install longer planks is two people tapping the plank downward at each end and locating the plank properly before hitting it tig...

Page 10: ...ls only continue laying the standard planks until you have reached the top of the X Stream cut out make sure the hole which is cut out of 3 planks is tapped flush with a mallet If you have a standard...

Page 11: ...he skimmer This is one of the top full planks Once you have located the notches and the tongue and groove between the planks close it together by hitting it firmly with a mallet Continue laying the re...

Page 12: ...l wall Keep all other skimmer parts including the gaskets somewhere safe to use later Once the skimmer is in place stick one of the self adhesive gaskets within the skimmer frame Then partially fix a...

Page 13: ...alf planks which are the last of the wall planks Insert the upright bar between the timber wall and location hole of the strap system Make sure it is vertical using a spirit level then drill a 10mm ho...

Page 14: ...from the inside of the pool Be careful not to damage the thread on metal whilst inserting it as this will make it difficult to attach a nut When this is tightened the bolt should be sitting flush agai...

Page 15: ...he top bolt on the main upright section ensuring it is vertical You can then add the rest of the bolts and tighten with a nut There is no need to fix the very top part of the telescopic upright sectio...

Page 16: ...to length they sit just under the main top beam Some of the following images may not show the ring beam and are for illustration purposes only Position the long wall top beam support flush with the to...

Page 17: ...end the strap system upright leave to the top of the wall underneath the timber support beam and drill a 10mm hole ready to connect a bolt Insert a 100mm coach bolt through the hole from the inside of...

Page 18: ...lan drawing Leave the two supports which cover the strap system these can be fixed in place after the top shelving has been installed For the other vertical supports fix two 100mm screws through the s...

Page 19: ...ertical support ensuring it remains vertical with a spirit level Then insert a screw into every plank of the pool wall securing the vertical support in place Continue to work your way around the pool...

Page 20: ...two per Top Shelving Bracket Continue installing all Shelving Brackets pay attention to positions i e where Top Shelving may join as the centre of the Shelving Bracket needs to be at the centre of th...

Page 21: ...t of the installation as it is to be done as neatly as possible for best results The inner planks are designed to overhang the liner lock by approximately 20mm There should also be a small gap between...

Page 22: ...idden Fixings or Exposed Fixings The screws used are stainless steel 5 x 70mm which are supplied For hidden fixings drill your holes deep enough so that after a screw is inserted a tapered wooden pell...

Page 23: ...s sharp enough you will be able to clean off the pellet to a smooth finish without having to use sandpaper to finish off The finished result should be a top shelving where the pellets are smooth and f...

Page 24: ...to tie everything together Using a 6mm wood bit drill a straight hole through both the top beam support and top shelving Now you can insert two 100mm bolts down the holes and connect a nut once the t...

Page 25: ...an install the boxing in around the strap system which consists of two vertical supports spaced apart by a metal brace cover Make sure they are fitted with the strap system in the middle Carefully sli...

Page 26: ...you do Where the liner lock joins make sure it is lined up properly at the groove to accept the liner running continuously without any misalignment As you can see in this photo the join runs with the...

Page 27: ...wn Keep the other parts and gaskets somewhere safe to use later Make sure you have screw holes in the 12 and 6 o clock positions At this stage you can carefully stick one gasket on to the face of the...

Page 28: ...from the outside of the pool Remove the grab bar and facia plate from the unit and keep all parts safe for use later Fix the X stream unit in place using the fixings supplied with the unit Remove the...

Page 29: ...ain keep all the other parts safe until required X Stream Duo model only apply one of the self adhesive gaskets carefully to the suction point then partially insert two screws with the cross hairs poi...

Page 30: ...ys flat The other option is that you will see the strap but again stick it flat to a clean floor using the Rotabond Ensure the pool floor is completely clean from any debris or any other objects Anyth...

Page 31: ...f wall section Start unrolling the foam from that corner of the pool pressing it firmly against the area of wall that you have just sprayed and work your way around the pool repeatedly Pay particular...

Page 32: ...ch as inlets skimmers and lights have gaskets in place and screws in the N S E W positions as explained previously Unfold the liner and lay it to suit the shape of the floor At one position on the wal...

Page 33: ...g attention to the corners to make sure they line up correctly Use your feet to gently push the corners of the pool liner into place If the liner is not quite lined up you can unhook the liner and str...

Page 34: ...own to the pool floor as possible Make sure nothing can get stuck behind the liner Attach as much liner back as possible into position around the hose Then use the underlay tape to seal around the hos...

Page 35: ...h as required You can now start filling the pool with water Continue to push any creases out of the floor by sliding your foot from the middle of the floor towards the pool walls Any stubborn minor cr...

Page 36: ...hole and start to tighten screw Then swing the face plate to the correct position and remove and insert the second screw You can now fit the rest of the screws as the face plate now gives the position...

Page 37: ...screw the main drain cover plate into place Before the water level reaches 50mm below the low level suction inlets you need to make the pool water tight Start by using the PTFE tape provided Use plen...

Page 38: ...se the pipe cleaner supplied just before applying glue to both the fitting and pipe It is sometimes a good idea to dry fit pipe work before gluing This way you can be sure your layout is to your satis...

Page 39: ...de the incisions gently push the screw heads through the liner ensuring the holes are as small as possible One gasket is on the fitting behind the liner you now need to stick a gasket on the face plat...

Page 40: ...40 Always use a hand held screw driver Gently tighten the screws and fit the other two screws Cut out the liner material within the face plate Finally screw in the eyeball fixed grate fitting...

Page 41: ...l as possible but just enough to stretch the liner over the screw threaded lug Carefully attach the gasket to the faceplate ensuring all the holes line up Then you can undo one of the corner screws an...

Page 42: ...stion Try and tighten the face plate evenly all over Once this has been done you can cut away the excess material inside of the gasket perimeter Now you can install the nozzles back in the order each...

Page 43: ...this has been done carefully install the front grill and grab bar using the four screw positions The X Steam Duo model has an extra inlet fit the face plate and grill in the same way as the low level...

Page 44: ...ntly push the screw head through the liner Apply the gasket carefully to the skimmer faceplate ensuring the holes line up Undo a top corner screw and insert it through the faceplate and back through t...

Page 45: ...from the middle of the skimmer top and bottom Working your way to the outer edges ensuring all the screws are tightened Carefully cut the liner from the inside of the skimmer with a sharp knife Once y...

Page 46: ...t the sixteen ends of wall section Use the drill bits supplied in the fixing kit to drill four pilot holes evenly on each end cap channel Then fix in place using 5mm x 70mm screws provided Use the off...

Page 47: ...install all pipe and fittings so they are resting on the ground Trial fit all pipe and fittings without cleaner or glue this Dry Fitting will save time in the long run and allow you to check work bef...

Page 48: ...s Dry Fit Use pipe cleaner on both pipe and fittings this removes any dirt or grease on the fittings and helps with adhesion of the glue Give both the pipe and fittings a good coverage of glue and pus...

Page 49: ...back of the light fitting will not foul against anything It is best to position the light approximately half way down the pool wall Make sure the hole is within a single plank as shown Use an 85mm ho...

Page 50: ...hown to tighten against the pool wall You will require one deck box kit per light LED004 Insert the fitting and tighten against the back nut on the other side of the wall Try and finish tightening the...

Page 51: ...to place nicely without it being too tight against the liner It is good to cut it with a chamfered edge to achieve a nice finish when the liner is installed Stick the gasket in place lining up the scr...

Page 52: ...P FT and threaded reducer together use pipe cleaner first on both fittings and add a good layer of glue to each fitting It is important to make the whole assembly watertight Establish how much pipe yo...

Page 53: ...The light cable runs through the conduit into the deck box where it can be linked to other Brio LED lights or into a power supply from a transformer You must employ a qualified Electrician to carry o...

Page 54: ...s and stick the gasket to the face plate Undo the top screw and insert it back through the face plate into the same hole it came from Give the screw a couple of turns just to hold on to the face plate...

Page 55: ...e of the light fitting Now the light fitting in the pool wall is exposed you need to get the cable from the light up through the conduit into the deck box where a connection can be made It is easier t...

Page 56: ...56 The UK s Leading Independent Swimming Pool Manufacturer and Distributor www plasticapools net Find us on WWW WOODENPOOLS NET...

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