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SEA CAGE LIGHTING SYSTEM 

Installation and User Manual

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and other resources   
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FOCUS

Summary of Contents for FOCUS

Page 1: ...SEA CAGE LIGHTING SYSTEM Installation and User Manual View this manual and other resources live on our website FOCUS ...

Page 2: ...2 2 Focus Overview 2 3 Uno Overview 2 4 Uno Panel Overview 2 5 Key Features 2 6 Electrical Details 3 0 Installation 3 1 Uno Panel Assembly 3 2 Uno Housing Installation 3 3 Focus Sea Cage Light Installation 3 4 Electrical Installation QUALIFIED SERVICE PERSONNEL ONLY 4 0 Operation 4 1 Normal Operation 4 2 Uno Indicator Button Status View this manual live on our website Sea Cage Lighting System Manu...

Page 3: ...ce Task Schedule 5 2 Maintenance Task Definition 6 0 Product Removal 7 0 Storage 8 0 Spare Parts View this manual live on our website Sea Cage Lighting System Manual ver 13082021 00 Page 3 Please note the information in this document is subject to change without notice ...

Page 4: ... industries Validity of manual This installation manual is valid for the following models Focus 600 sea cage light Uno Uno Panel Customer service and support Please contact your supplier for any further details you may require regarding the Product including its packaging transport installation and for any requests for technical and electrical diagrams You can also contact Planet Lighting directly...

Page 5: ...ct in field refurbishments 1 2 Graphic signs and symbols used in this manual The following safety measures and warnings should be observed during Product installation use and servicing To emphasize their importance a number of safety precautions are repeated throughout the manual Follow the safety precautions before using or repairing the Product Carefully abiding by the safety precautions improve...

Page 6: ...lysis The electrical system at the farm site must adequately manage the electrical earth for all devices Any damage caused to the Product as a result of poor earth management will not be warranted CAUTION CAUTION Risk of Product Damage DO NOT HOT SWAP LIGHTS Ensure the Uno housing is completely powered OFF before swapping Focus lights or checking for connector issues If you are concerned about sta...

Page 7: ...chinery or force operators should take steps to ensure the system is completely powered off before commencing salvage fault finding or repair actions DANGER DANGER Risk of Burns or Permanent Injury Do Not Run Light Out Of Water DO NOT operate the Product out of water under any circumstances The Focus sea cage light is designed to run UNDERWATER ONLY Open water under 20 C is required to maintain a ...

Page 8: ...without prior written authorisation of Planet Lighting In case of the Product having been tampered with the warranty shall be invalidated and the manufacturer disclaims all liability for any injuries or damage caused to the OPERATOR the RESPONSIBLE ORGANISATION and the SERVICE PERSONNEL 1 6 Operator qualification The following qualification requirements are based on the definitions given under the...

Page 9: ... the Product Prior to installation please carefully read through all the instructions in this manual 2 1 Product definition The Product is the Focus sea cage lighting system and its components a state of the art underwater LED aquaculture lighting system The Product is designed to deliver the highest performance in the most compact and light weight package available The Product s robust lightweigh...

Page 10: ... Uno per Focus light Uno All in one driver controller and housing Uno Panel Toolless mounting of up to 4 Uno housings per panel Pictured Focus Sea Cage Lighting System Overview View this manual live on our website Sea Cage Lighting System Manual ver 13082021 00 Page 10 Please note the information in this document is subject to change without notice ...

Page 11: ... detail Focus High performance underwater sea cage light Uno All in one housing driver and controller unit Uno Panel Holds up to 4 Uno housings Please note contact us or your supplier regarding bracket solutions for your sea cage View this manual live on our website Sea Cage Lighting System Manual ver 13082021 00 Page 11 Please note the information in this document is subject to change without not...

Page 12: ...rcular 120 Power consumption W 600 DC Output Voltage Range 190 230V DC DC Output Operating Current Range 0 2 2 4A Features Superior LED technology designed for the sea cage Ultra compact and lightweight form Ultimate efficiency of up to 150 lumens per watt Focused downwelling 120 beam angle light creates a more natural environment for fish and improves efficiency Ultra durable and low maintenance ...

Page 13: ...t output Ingress Protection Cap IPC Slimline design does not intrude even on narrow walkways Pictured Uno Specifications Weight 5 2 kg Size 168 mm W x 460 mm H x 51 mm D Indicator Light Blue LED Input Voltage 90 305 Vac or 127 250Vdc if DC Primary DC Output Socket 1 x 3 pin with blue dust cap See installation section for further electrical detail Features Slimline design keeps walkways clear Light...

Page 14: ...ith drip loop design Uno Panel holds up to 4 Uno housings AC Plug Board cover AC Input power Toolless install and removal Features Purpose built for Uno holds up to 4 Uno housings Toolless mounting for easy Uno install and removal Robust weather resistant HDPE Lightweight and easy to handle Supports secure strain relief Available with a range of clamps and bracket kits to suit any sea cage Uno Pan...

Page 15: ... drip loops when correctly installed One drip loop set for the AC supply cables black and another for the lighting cables orange This design provides additional protection from water ingress as water will run down the cable away from the connections to the bottom of the drip loop Light cable drip loop Uno to Focus light Uno AC input cable drip loop Uno to AC Plug Board Carabiner secures Focus ligh...

Page 16: ...the soft start program is running the Uno indicator button will pulse from DIM to BRIGHT to indicate ramp up mode When soft start is complete the indicator button remains steady on at full brightness Manual Soft Stop A manual soft stop feature dims the lights from BRIGHT to OFF over a 5 minute period The soft stop feature is useful for bringing lights down gently before powering the system off for...

Page 17: ...ht state as well as troubleshoot abnormal operation Uno Secondary Voltage Monitor SVM The built in Secondary Voltage Monitor SVM is designed to monitor output voltage operations of the driver and indicate if a voltage range error was detected In this event the indicator will flash rapidly in ERROR mode and the connected light will be disabled View this manual live on our website Sea Cage Lighting ...

Page 18: ... Uno housing pack and ship together in a stackable collapsible crate The crate can be reused for easy handling when installing removing storing or servicing the equipment Pictured Focus light Uno housing and cabling pack neatly into individual stackable crates View this manual live on our website Sea Cage Lighting System Manual ver 13082021 00 Page 18 Please note the information in this document i...

Page 19: ...n with blue Ingress Protection Cap Product code H CFB 600 Power Each unit draws maximum 600W Schematic 1 Uno Only Section 3 2 Uno L E N DC Secondary AC Primary Wiring Schematic AC Input Specifications PARAMETER VALUE NOTES Input Voltage V 90 305Vac 90 305Vac or 127 250Vdc if DC Primary Input Frequency Hz 47 63 Hz Leakage Current mA 0 7 IEC60598 1 240Vac 60Hz grounding effectively Input AC Current ...

Page 20: ...nting block 4 Remove plug board cover and insert AC Plug Board s Ensure Ingress Protection Caps are fitted securely and replace the plug board cover securing with the drop nose pins 2 Insert 2 x long drop nose pins for plug board cover Uno mounting block 4 in total per Uno Panel DANGER Risk of Electric Shock Mains AC Input Installation by Authorised Service Personnel ONLY Ensure Mains power is OFF...

Page 21: ... removed insert the plug board s ensuring that Ingress Protection Caps are securely fitted on the plug board outlets then replace the plug board cover securing with the drop nose pins DANGER Risk of Electric Shock Mains AC Input Installation by Authorised Service Personnel ONLY Ensure Mains power is OFF and disconnected before handling plug board s Ensure Ingress Protection Caps are securely fitte...

Page 22: ... to the rail Each clamp requires a stainless steel screw and nyloc nut Please note pipe clamps are not available through Planet Lighting Contact your local suppliers For our Norway customers a range of pipe clamps are available from Ahlsell which can be sized to fit the handrail and stanchion of your cage Aqualine Pens with Universal Bracket New Installations We offer a custom solution for the Aqu...

Page 23: ... pipe clamps are required for the handrail similar to a HDPE pen Part Number UP BK AS Steel Pens For boxes mounted to handrails and scaffolds on steel cages we can provide 316 Stainless Steel standard couplers Allows secure attachment to a range of tube and pipe sizes Part number UP BK M View this manual live on our website Sea Cage Lighting System Manual ver 13082021 00 Page 23 Please note the in...

Page 24: ...ith your chosen bracket solution 3 Check the Uno housing is secured to the Uno Panel as pictured 1 Insert the Uno housing into a mounting block on the Uno Panel 2 Secure the Uno with 2 x short drop nose pins rotating and locking each pin into place at 90 degrees as shown 1 Mounting your Uno housing Instructions Step 1 Insert the bottom of the Uno housing into the mounting block on the Uno Panel St...

Page 25: ...no AC input Cable connected to AC Plug Board socket on Uno Panel plug board cover removed 2 Connecting your Uno AC input cable Instructions Step 1 Ensure Mains power is OFF Step 2 Remove the plug board cover and plug in the Uno AC input cable connector into a plug board socket Step 3 Ensure Ingress Protection Caps are in place on all outlets not in use Step 4 Replace the plug board cover View this...

Page 26: ...he AC Plug board Installation by Authorised Service Personnel ONLY Uno AC input cable connects to the Panel s AC Plug Board A drip loop will form naturally on power and lighting cables when connected secured correctly This helps protect connectors from water ingress Pictured The underside of the Uno housing and Uno Panel View this manual live on our website Sea Cage Lighting System Manual ver 1308...

Page 27: ...DANGER Risk of Electric Shock Mains AC Input Installation by Authorised Service Personnel ONLY Ensure Mains power is OFF and disconnected before handling plug board s Ensure Ingress Protection Caps are securely fitted AC Plug Board model UP1 PB 2 2 x 2 socket AC Plug Board model UP1 PB 4 1 x 4 socket Ingress Protection Caps IPCs must be fitted securely on all outlets not in use Pictured A plug boa...

Page 28: ...nnector 3 pin active neutral earth DC Output In line Socket Connector 3 pin active neutral earth This connector features a coloured collar which indicates the wattage of the light Blue is for 600W Yellow is for 300W Typical Assembly Typical 4 x Uno setup 4 x 600W Output The picture right shows a typical 4 x 600W Focus setup Uno units are mounted to the Uno Panel Uno AC connectors are plugged into ...

Page 29: ...Uno Panel Pictured Connections at front of Uno Panel left and strain relief carabiner as seen from back of panel right Installing your Focus Sea Cage light Instructions Step 1 Ensure Mains power is OFF Step 2 Ensure Focus light is suspended as required and fully submerged in open water Step 3 Connect the Focus light connector to the DC output connector Step 4 Connect the strain relief carabiner on...

Page 30: ...on methods are farm specific and should be determined by your Authorised Installer and should adhere with any applicable national standards and regulations Please carefully consider your farm layout and power distribution needs observing the Product specifications and requirements Maximum power demand for installation The maximum power demand for installation is 2400W at your given voltage Each Un...

Page 31: ...00W 1200W per AC Plug Board NOTE Each output will require minimum 600W up to a potential maximum of 2400W 4 x 600W units DANGER Risk of Electric Shock Mains AC Input Installation by Authorised Service Personnel ONLY Ensure Mains power is OFF and disconnected before handling plug board s Ensure Ingress Protection Caps are securely fitted View this manual live on our website Sea Cage Lighting System...

Page 32: ...n the Uno for approximately 4 seconds The light will begin its ramp down phase decreasing in brightness to OFF and the indicator button will dim and pulse over time from BRIGHT to OFF Note a manual ramp down phase is at a quicker rate than a soft start A manual soft stop from full brightness will take approximately 5 minutes NOTE A soft start ramp up or soft stop ramp down phase of the light can b...

Page 33: ... to work and to perform other controller functions How do I determine the status of the Uno SVM See 4 3 Uno Indicator Button Status How do I reset the SVM once I have resolved the issue Push the flashing Uno Indicator button to reset the SVM If the voltage issue is resolved the Focus light will return to its previous brightness state How does a power outage or a power cycle of the Uno affect the c...

Page 34: ...nual soft stop The SVM has not detected errors On steady Light has dimmed up to full brightness and is running normally Normal operation at full brightness The SVM has not detected errors Flashing blinking rapidly Light is in ERROR mode and needs attention See manual section Uno Secondary Voltage Monitor SVM The SVM has detected an error The affected Focus light is effectively shut OFF Proceed to ...

Page 35: ...l to health use disinfectants only recommended by your health authorities and follow the manufacturer s user instruction carefully CAUTION Operating lights out of water will damage the light fittings CAUTION Do not use abrasive products petrol paint thinners alkaline detergent acidic cleaning agents or aldehydes Make sure the proportions of the detergents cleaning agents are accurate based on manu...

Page 36: ...terly Maintenance Every 3 Months TASK DESCRIPTION FREQUENCY CABLES POWER AND CONNECTORS MAINTENANCE Check contacts for corrosion Remove the plug from the socket and inspect the contact pins for signs of corrosion If corroded or damaged replace the unit Check replace unit Check cable install Check that the cable is installed as per the original plan Check that cables are secure out of the way and t...

Page 37: ...ble WARNING DO NOT attempt to clean the cable with a sharp object or knife Check cable install This check is to ensure that the cable is correctly installed The cable should be clipped or taped to suspension ropes to constrain and control the cable route Cables should be neatly routed and constrained to avoid unwanted damage tangles and trip hazards Check contacts for corrosion This check is to en...

Page 38: ... lifetime and potentially leading to product damage To clean wiping or pressure cleaning with water is the preferred method Avoid use of abrasive or chemical agents which may damage the oxide layer Check anode for corrosion Inspect the anode looking for evidence of corrosion Replace the anode if the corrosion is severe If unusually rapid change for your site is observed check earth management on s...

Page 39: ...es are lost corrosion may impact the body of the light Replace anodes immediately to prevent further damage Excess pitting due to corrosion around the seals can cause water ingress Note that moderate corrosion away from seals will not reduce the performance of the product View this manual live on our website Sea Cage Lighting System Manual ver 13082021 00 Page 39 Please note the information in thi...

Page 40: ...should be secured on all outlets not in use Unplug the Focus light connector from the Uno DC output and attach its Ingress Protection Cap pictured here in blue Pictured Photo of Uno AC input cable connected to AC Plug Board socket on Uno Panel plug board cover removed 1 Unplugging the Uno Connectors Step 1 Ensure Mains power is OFF Step 2 Remove the plug board cover and unplug the Uno AC input cab...

Page 41: ...sing from the Uno Panel Before removing the housing ensure the Uno DC output and AC input connectors have been safely disconnected from the Focus light and the AC Plug Board DANGER Risk of Electric Shock Ensure Mains AC is OFF and disconnected BEFORE attempting Product removal Unlock and rotate the drop nose pins that are securing the top of the Uno housing to its mounting block until they are poi...

Page 42: ... to be transported and stacked for storage in a suitable location Heavy Duty Without the Heavy Lifting A Focus light Uno unit and 40m of cabling fit into a standard stackable and collapsible packing crate View this manual live on our website Sea Cage Lighting System Manual ver 13082021 00 Page 42 Please note the information in this document is subject to change without notice ...

Page 43: ...120 40B Focus sea cage light 600W L5 UH1 40 Focus light on 40m cable UH1 Uno housing packed shipped in a crate UP1 PB 2 1x2 socket AC plug board UP1 PB 4 1x4 socket AC plug board View this manual live on our website Sea Cage Lighting System Manual ver 13082021 00 Page 43 Please note the information in this document is subject to change without notice ...

Page 44: ...et Adaptor Kit for legacy H MBP bracket designs The adaptor fits any bracket which can hold a 4x600 cabinet including both low high mount H MBP designs Bracket Adapters UP BK M 316 Stainless Steel standard couplers bracket kit For mounting Uno Panel to handrails and scaffolds on steel cages Provides secure attachment to a range of tube and pipe sizes View this manual live on our website Sea Cage L...

Page 45: ...END OF DOCUMENT View this manual live on our website Sea Cage Lighting System Manual ver 13082021 00 Page 45 Please note the information in this document is subject to change without notice ...

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