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Summary of Contents for 69593

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Page 2: ...oided could result in death or serious injury Indicates a hazardous situation which if not avoided could result in minor or moderate injury Addresses practices not related to personal injury IMPORTANT SAFETY INSTRUCTIONS INSTRUCTIONS PERTAINING TO A RISK OF FIRE ELECTRIC SHOCK OR INJURY TO PERSONS WARNING When using tools basic precautions should always be followed including the following To reduc...

Page 3: ...Use and Care 1 Do not force the tool Use the correct tool for the application The correct tool will do the job better and safer at the rate for which the tool is designed 2 Do not use the tool if the switch does not turn the tool on or off Any tool that cannot be controlled with the switch is dangerous and must be repaired 3 Disconnect the tool from the air source before making any adjustments cha...

Page 4: ...or any bottled gas as an air source for the tool Such gases are capable of explosion and serious injury to persons SAVE THESE INSTRUCTIONS Symbols and Specific Safety Instructions Symbol Definitions Symbol Property or statement no No load speed min Revolutions or reciprocation per minute PSI Pounds per square inch of pressure ft lb Foot pounds of torque CFM Cubic Feet per Minute flow SCFM Cubic Fe...

Page 5: ...lorless odorless toxic gas that when inhaled can cause serious personal injury or death 11 Keep hands and feet away from all moving parts of the Bottle Jack when applying or releasing a load Keep people and animals at a safe distance when using the Bottle Jack 12 Do not allow anyone in vehicle when using Bottle Jack 13 Do not use Bottle Jacks to lift both ends of a vehicle at the same time 14 Befo...

Page 6: ...53 Safety Operation Maintenance Setup Functional Description Components and Controls Jack Handle Jack Handle Release Valve Release Valve Throttle Lever Throttle Lever Air Inlet Air Inlet Handle Bracket Screw Extension inside Ram Screw Extension inside Ram Handle Bracket Figure A ...

Page 7: ...the tool s throttle or switch to the off position refer to Operation section for description of controls 4 Close the in line shutoff valve between the compressor and the tool 5 Turn on the air compressor according to the manufacturer s directions and allow it to build up pressure until it cycles off 6 Adjust the air compressor s output regulator so that the air output is enough to properly power t...

Page 8: ...on A Air Hose Connects air to tool B Filter Prevents dirt and condensation from damaging tool or workpiece C Regulator Adjusts air pressure to tool D Lubricator optional For air tool lubrication E Coupler and Plug Provides quick connection and release F Leader Hose optional Increases coupler life G Air Cleaner Dryer optional Prevents water vapor from damaging workpiece H Air Adjusting Valve option...

Page 9: ... For vibration reduction E Main Air Line 3 4 minimum recommended Distributes air to branch lines F Ball Valve To drain moisture from system G Branch Air Line 1 2 minimum recommended Brings air to point of use H Air Hose Connects air to tool I Filter Prevents dirt and condensation from damaging tool or workpiece J Regulator Adjusts air pressure to tool K Lubricator optional For air tool lubrication...

Page 10: ... TO PREVENT SERIOUS INJURY Do not adjust or tamper with any control or component in a way not specifically explained within this manual Improper adjustment can result in tool failure or other serious hazards Before Use 1 Park vehicle on a flat level solid surface safely away from oncoming traffic 2 Turn off the vehicle s engine 3 Place the vehicle s transmission in PARK if automatic or in its lowe...

Page 11: ...aise the load b Manual Operation Insert the end of the Jack Handle into the Handle Bracket and pump up and down 7 Support the load using jack stands not included or other means to support the weight Do not leave the load on the jack for an extended period of time Damage to the jack or personal or property injury may result 8 To lower the item first use the Jack to lift the item slightly and remove...

Page 12: ...ng misalignment or binding of moving parts cracked or broken parts and any other condition that may affect its safe operation 2 Daily Air Supply Maintenance Every day maintain the air supply according to the component manufacturers instructions Drain the moisture filter regularly Performing routine air supply maintenance will allow the tool to operate more safely and will also reduce wear on the t...

Page 13: ...ed service technician inspect the Jack for faults and possible repair See below for more troubleshooting tips and information To Prevent Serious Injury Use caution when troubleshooting a malfunctioning jack Stay well clear of the supported load Completely resolve all problems before use If the solutions presented in the Troubleshooting guide do not solve the problem have a qualified technician ins...

Page 14: ...1 12 Cup Seal 1 13 Ram 1 13 1 Extension Screw 1 14 Packing 1 15 Reservoir 1 Part Description Qty 16 Filler Plug 1 17 Nylon Ring 1 18 Top Nut 1 19 O Ring 1 20 Spring Plate 1 21 Return Spring 2 22 Eye Bolt 2 23 Nut 2 24 Lock Washer 2 25 Washer 2 26 Pump Cylinder 1 27 O Ring 1 28 Nylon Ring 1 29 Backup Ring 1 30 Piston 1 31 Pin 3 Part Description Qty 32 R Pin 3 33 Connector 1 34 Handle Bracket 1 35 B...

Page 15: ...Qty 7 Plunger 1 8 Shaft Pin 3 9 Cotter Pin 3 10 Pump Plunger 1 11 Pump Plunger Retainer 1 12 O Ring 1 13 Dust Proof Ring 1 14 Pump Reservoir 1 15 Copper Washer 1 16 Steel Ball 6 6 17 Connecting Rod 1 18 Release Valve Screw 1 19 Release Valve Seal 1 20 Steel Ball 6 35 1 21 Pin 1 22 Valve Spring 2 23 Filler Plug 1 24 Screw 2 25 Plug Screw 1 26 Plunge Washer 1 27 Overload Valve Screw 1 28 Safety Valv...

Page 16: ...rchandise If our inspection verifies the defect we will either repair or replace the product at our election or we may elect to refund the purchase price if we cannot readily and quickly provide you with a replacement We will return repaired products at our expense but if we determine there is no defect or that the defect resulted from causes not within the scope of our warranty then you must bear...

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