PFT PFT RITMO Operating Instructions Manual Download

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PFT RITMO powercoat 110V

Operating Instructions

Last updated 12.2006

Knauf PFT GmbH & Co. KG

OPERATING INSTRUCTIONS

(item number of the operating instructions 00 09 93 39)

(item number of the machine 00 09 90 64)

MIXER PUMP

PFT RITMO powercoat 110V

WE KEEP THINGS FLOWING

Summary of Contents for PFT RITMO

Page 1: ...g Instructions Last updated 12 2006 Knauf PFT GmbH Co KG 1 OPERATING INSTRUCTIONS item number of the operating instructions 00 09 93 39 item number of the machine 00 09 90 64 MIXER PUMP PFT RITMO powe...

Page 2: ...PFT RITMO powercoat 110V Operating Instructions Last updated 12 2006 Knauf PFT GmbH Co KG 2...

Page 3: ...PFT RITMO powercoat 110V Operating Instructions Last updated 12 2006 Knauf PFT GmbH Co KG 3...

Page 4: ...3 Measures to be taken in the event of a water supply failure 23 Measures to be taken if there is a risk of frost 24 Transport 24 Maintenance 25 Fault Cause Remedy 26 Accessories 28 Accessories 29 Spa...

Page 5: ...instructions thoroughly before putting the machine into service since we assume no liability for accidents or damage caused by incorrect operation The PFT RITMO powercoat mixing pump will be a trustwo...

Page 6: ...chine in explosive environments WARNING The machine must always be used in a perfect condition and in accordance with these instructions while observing the safety instructions and danger warnings Any...

Page 7: ...ns Last updated 12 2006 Knauf PFT GmbH Co KG 7 Inspection confirmation type plate Sticker above the control box Confirmed according to EU directives Serial number Inspection date Inspection signature...

Page 8: ...t by qualified electricians or by trained personnel under the supervision of a qualified electrician in accordance with electro technical regulations 10 The machine must be completely switched off for...

Page 9: ...machine while this job is being done Only conveying hoses with a permissible operating pressure of at least 40 bar may be used The burst pressure of the conveying hose must be at least 2 5 times the o...

Page 10: ...ow pressure If it falls below 1 6 bar the machine shuts down automatically This problem is prevented by installing a high pressure pump upstream accessory The mixed putty coat is pumped away by a scre...

Page 11: ...tions Last updated 12 2006 Knauf PFT GmbH Co KG 11 General view of the RITMO powercoat View from behind 1 Gear motor 1 5 KW 2 Gear motor power supply 3 Control box 4 Water manifold 5 Water manifold ne...

Page 12: ...front 1 Protection grille with bag opener 2 Material hopper 3 RITMO powercoat mixing shaft 4 Water outlet valve 5 Pump A2 2 5 L rotor stator 6 Pressure gauge 0 40 bar 1 2 7 Coupling 13M part 1 2 male...

Page 13: ...onnection cable 2 Inspection window for FU 3 Outlet filter for control box 4 Remote control connection 5 Blind plug 6 Main power cable 7 Plug for water safety switch 8 Plug for solenoid valve 9 Speed...

Page 14: ...old item number 00097921 1 Water to mixing tube 2 Water pressure switch 3 Connection to water supply 4 Water outlet Open Closed 5 Water supply for cleaning the mortar pressure hose 6 Primary water pre...

Page 15: ...machine is running Pump output Approx 0 8 3 l min continuously adjustable Pumping distance Up to 15 m mineral fillers Operating pressure Max 20 bar Material hopper filling height 900 mm Material hoppe...

Page 16: ...r for mortar before and after initial spraying Pressure gauge The PFT pressure gauge may be used used to monitor the consistency quickly and easily The pressure gauge is part of the scope of delivery...

Page 17: ...operating pressure of 20 bar should not be exceeded The minimum conveying distance depends mainly on how the material flows It is recommended to check and possibly change the consistency of the materi...

Page 18: ...nect the water hose from the mixing tube and close both water inlets with a Geka blind cover The paste can now be filled into the material hopper The machine is now ready for operation Pre lubricate t...

Page 19: ...r hose to the water manifold at the mixing tube s lower water inlet Make sure that the nozzle 2 is in the water connection of the rubber mixing zone If the water s flow pressure is below 1 9 bar then...

Page 20: ...djust the rotary speed 5 left position min rotary speed right position max rotary speed Maximum speed for putty coat Insert the remote control blind plug 6 The machine is ready for operation Switch on...

Page 21: ...pressure of 12 15 bar Open the air tap 4 and operate the handle 5 on the spray gun to spray the material on to the surface Interruption of work Place the spray head of the spray gun in a bucket with w...

Page 22: ...to connect the hoses to the water supply and flush with a water soaked sponge ball Repeat this procedure at least twice Use a water jet to clean the spray gun and the mortar pressure gauge Cleaning t...

Page 23: ...bar Loosen the two nuts on the pressure flange lightly so that entire residual pressure is released Undo the hose coupling and clean the hose Measures to be taken in the event of a power failure If d...

Page 24: ...compressor to the water inlet 3 Connect the water manifold to the water inlet on the mixing tube 4 Switch on the compressor Press the water flow button 5 The water is now blown out of the manifold an...

Page 25: ...s firmly on a Euro pallet and transport by crane WARNING Safe transport by crane is only ensured using a Euro pallet No one should be present in the danger zone Maintenance The water inlet filter in t...

Page 26: ...h water supply is okay Solenoid valve does not open Check the water selection switch Check if the hole in the solenoid valve diaphragm is blocked Check if the solenoid valve coil is defective If requi...

Page 27: ...and pull out plug first Remove pump and install new pump No material flow Bad mixture in mixing tube Add more water Deviations in filler consistency material flow thin thick Material clogs narrowing...

Page 28: ...2006 Knauf PFT GmbH Co KG 28 Accessories 00087354 Material hose 1 2 15 m 13 MV powercoat scope of delivery 00008521 PVC woven hose NW 9x3 mm 15 m with EWO couplings V and M parts scope of delivery 000...

Page 29: ...owercoat spray gun offset 750 lg 000008597 Nozzle VA 4 5 mm SWING air hole 2 mm 000008596 Nozzle VA 6 5 mm SWING air hole 2 mm 20215700 Spray nozzle 3 4 with Geka coupling 20211100 Water air hose 1 2...

Page 30: ...PFT RITMO powercoat 110V Operating Instructions Last updated 12 2006 Knauf PFT GmbH Co KG 30 Spare parts drawing for motor and protection grille RITMO powercoat...

Page 31: ...00 07 02 40 Housing 10 pin 16 A 7 1 00 06 87 94 Protective cover for housing 10 pin 16 A 8 1 20 42 98 22 Male insert narrow 10 pin HAN 10 A 9 1 20 10 80 39 Cap PVC 3 4 round black 10 1 00 06 52 17 Pro...

Page 32: ...PFT RITMO powercoat 110V Operating Instructions Last updated 12 2006 Knauf PFT GmbH Co KG 32 Spare parts drawing for material hopper RITMO powercoat...

Page 33: ...2 5 mm RITMO cpl 4 1 00 01 99 00 Nut M4 DIN 986 zinc plated 5 1 00 05 80 47 Geka blind cap with bore 6 5 20 20 17 00 Geka coupling gasket pack of 50 pieces 7 1 20 20 82 00 Hex nut M4 DIN 934 zinc plat...

Page 34: ...PFT RITMO powercoat 110V Operating Instructions Last updated 12 2006 Knauf PFT GmbH Co KG 34 Spare parts drawing for pump unit RITMO powercoat...

Page 35: ...t agitator powercoat 8 2 20 20 64 00 Hex nut M8 DIN 934 zinc plated 9 2 00 09 81 76 Tie rods M8 x 300 mm 1 set 2 pieces 10 1 00 08 12 14 Pressure flange powercoat VA 11 1 00 08 12 47 O ring 39 x 5 DIN...

Page 36: ...PFT RITMO powercoat 110V Operating Instructions Last updated 12 2006 Knauf PFT GmbH Co KG 36 Spare parts drawing for frame RITMO powercoat...

Page 37: ...20 20 20 00 EWO coupling M component 1 4 male thread 7 1 00 02 36 29 Curved section 1 4 45 female male thread no 40 zinc plated 8 1 00 05 80 53 EWO coupling V component 1 4 female thread 9 2 00 06 60...

Page 38: ...PFT RITMO powercoat 110V Operating Instructions Last updated 12 2006 Knauf PFT GmbH Co KG 38 Spare parts drawing for control box RITMO item number 00 09 75 90...

Page 39: ...05 38 35 Contact element 1 closing unit M22 15 4 00 05 38 36 Contact element 1 opener M22 16 4 00 05 38 34 Fixation adapter for switch elements 17 1 00 05 38 78 Selection switch toggle sensing 0 latc...

Page 40: ...PFT RITMO powercoat 110V Operating Instructions Last updated 12 2006 Knauf PFT GmbH Co KG 40 Spare parts drawingfor water manifold RITMO powercoat...

Page 41: ...00 Geka coupling 3 4 female thread 18 1 20 20 33 10 Double nipple 1 2 x 25 mm no 22 zinc plated 19 1 20 20 36 11 Curved section 1 2 female thread no 90 zinc plated 20 1 00 02 01 80 Curved section 1 4...

Page 42: ...PFT RITMO powercoat 110V Operating Instructions Last updated 12 2006 Knauf PFT GmbH Co KG 42 Circuit diagram...

Page 43: ...PFT RITMO powercoat 110V Operating Instructions Last updated 12 2006 Knauf PFT GmbH Co KG 43 Circuit diagram...

Page 44: ...nimum Freq 20 Hz Sets the lowest frequency the drive will output continuously P035 Maximum Freq 87 Hz Sets the highest frequency the drive will output P036 Start Source 2 2 Wire 2 Sets the control sch...

Page 45: ...PFT RITMO powercoat 110V Operating Instructions Last updated 12 2006 Knauf PFT GmbH Co KG 45...

Page 46: ...PFT RITMO powercoat 110V Operating Instructions Last updated 12 2006 Knauf PFT GmbH Co KG 46...

Page 47: ...Mixing shaft Check pump coupling for wear Protection grille Is protection grille still even Frame Check all welded seams for cracks Frame Check whether all screwed joints fit firmly Frame Check for di...

Page 48: ...ated 12 2006 Knauf PFT GmbH Co KG 48 WE KEEP THINGS FLOWING Knauf PFT GmbH Co KG PO Box 60 97343 Iphofen Germany Einersheimer Strasse 53 97346 Iphofen Germany Telephone 49 0 93 23 31 1818 Fax 49 0 93...

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