Perma Pure Baldwin 5210D User Manual Download

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Perma Pure LLC

• A Halma Company • [email protected] • www.permapure.com

Telephone: 7

32-244-0010 • Toll Free: 800-337-3762 • Fax:

32-244-8140

001 New Hampshire Ave.,

akewood, NJ 08701 USA

Baldwin™-Series

Model 5210D

Thermo-Electric Cooler

User’s Manual

Summary of Contents for Baldwin 5210D

Page 1: ...lma Company info permapure com www permapure com Telephone 732 244 0010 Toll Free 800 337 3762 Fax 732 244 8140 1001 New Hampshire Ave Lakewood NJ 08701 USA Baldwin Series Model 5210D Thermo Electric Cooler User s Manual ...

Page 2: ...lation 8 Hardware required for installation 8 Mounting 8 Connections 8 Sample and Drain 9 Board Connections 13 LED Summary 14 Start up 15 Troubleshooting and Maintenance Guide 19 Replacement Parts 20 Appendix A Cooler Drawings 20 A1 Model 5210D dimensional drawing 21 A2 Impinger diagram 22 Appendix B Sample Conditioning System Drawings 22 B1 Flow schematic 23 Appendix C Conversion Table 25 Appendi...

Page 3: ...st be notified within 24 hours of the delivery to make a hidden damage claim Items in the carton include 1 Model 5210D thermo electric cooler 1 User s Manual Optional glass impingers will ship separately If any of the above parts are missing or damaged call the helpline at 800 337 3762 INTRODUCTION Thank you for purchasing this product from Perma Pure LLC This manual has been assembled so that it ...

Page 4: ...venting the sample stream from icing up The control system reacts to variations in temperature at the heat transfer block maintaining the set point as the load or ambient conditions vary LIMITATIONS There are limitations to what a thermoelectric cooler can do The Peltier elements can only move so much heat If more heat is applied to the channel than the element can move for a given set point the e...

Page 5: ...ansfer block provides a conductive path and mechanical interface between the long cylindrical impinger and the rectangular Peltier elements 5 Impinger Interface between the sample stream and the heat transfer block Water vapor condenses along the outer wall and collects in the bottom for extraction The sample stream travels through the impinger so corrosion resistance must be considered 6 Power Su...

Page 6: ... inlet sample temp 400 F 205 C for SS or glass impingers 280 F 138 C for Kynar impingers Maximum inlet pressure 15 psig 1 bar 760 mmHg Maximum pressure drop 1 in H2O Ambient temperature range 33 104 F 0 6 40 C Outlet sample gas dew point 39 F 4 C Voltage 115 OR 230 VAC Verify before energizing equipment 50 60 Hz Power supply 600 Watt Cooling down time Less than 6 minutes CONNECTIONS Sample gas inl...

Page 7: ... personnel to prevent dangerous exposure NEVER operate the equipment with any part of the enclosure unsecured All operating doors and covers must be in place and secured prior to operation Electrical current may be present behind covers or doors even if tools are not necessary to access these components NEVER attempt service on this equipment without first disconnecting all energy sources Repair o...

Page 8: ...s to the 4 C set point This will result in compromised operation and water slip or carryover possibly into the analyzer Also at or near this temperature the cooler will be running full on and Peltier life will be greatly reduced CONNECTIONS Sample and Drain 1 Connect the sample inlet to the 3 8 tube fitting shown in figure 3 below NOTE If using heated stainless steel sample line add 2 inches of Te...

Page 10: ...or Channel 1 Relay applies power to the circuit when temperature is below ready temperature Circuit will open when temperature is above the ready temperature This avoids passing vapor exceeding the ready temperature dew point JP4 and JP5 operate independently of each other JP6 L Channel 2 alarm relay Isolated relay which can be wired Normally Open N O or Normally Closed N C JP6 and JP7 operate ind...

Page 11: ...ed pump relays open Settings are configurable via software JP14 Analog out 0 3VDC 2 channels are available Each output can be configured to telemeter CH1 temp CH2 temp or TC temp via manufacturer s configuration software at time of purchase 0VDC and 3VDC temperatures for scaling are selectable via configuration software JP15 Temperature sensor inputs for CH1 and CH2 thermistors and Type K thermoco...

Page 12: ...eft channel when facing the display and channel 2 to the right This board regulates power to the Peltier elements to maintain the set point temperature regardless of the thermal load on the channel within the specified ranges The board is capable of independently controlling two separate channels The board provides a pulse width modulated power output to the Peltier elements as determined by a tem...

Page 13: ...tem failure c SLIP GREEN indicates that the Water Slip sensor if installed has NOT detected water in the sample stream GREEN indicates that the slip controller has not disabled the sample pump s d READY GREEN indicates the system has reached its cold ready point and has closed the pump relays 3 DISPLAY SELECT Button Sets the display state Pushing this button will toggle the display between flashin...

Page 14: ...ower cord into a properly grounded main circuit Green Slip LED will come on 3 Wait for the green Ready LED light to come on This will indicate the impinger temperature is below 10 C and the sample gas flow can begin 4 Afterwards the factory set point of 4 C 41 F will be reached The SLIP Green LED is always on unless Moisture is detected by the water slip sensor There is a malfunction e g Shorted w...

Page 15: ... pulling the relay Peltier Elements Troubleshooting Peltier elements can be difficult at the part level without specialized equipment A conventional Ohm Meter will not provide useful information Peltier failure or degradation can be indicated by current measurement The measurement should be made during the first few minutes of start up For a 5210D the Peltier elements are wired in parallel with ea...

Page 16: ...t wiring and measure voltage If not 15VDC within 1 0VDC adjust and or replace defective Power Supply LED s on and heatsink fan does not run Check fan for blockage power off Check for power at JP1 AC power input unfused JP2 AC power for fan fused on control board Verify voltage at terminal JP2 of control PCB Should be line voltage Clear any blockage replace fuse or repair wiring as required Check f...

Page 17: ...res caught in covers Impinger does not reach set temperature but is below ready temperature System loading Verify Peltier Element current draw Ensure system loading is not exceeding cooler capacity Review Specifications Peltier Elements should draw between 6 and 9 Amps Ready LED does not come on when impinger is below 10 C Ready temperature adjustment Consult Factory Water carryover in system Impi...

Page 18: ...e at corresponding pump terminals If good pump motor may be defective open If bad fuse may be blown on board replace fuse with pump disconnected reenergize and retest If fuse blows board is defective Reconnect pump if it blows pump motor likely defective shorted or mechanical failure Possible defective relay coil or relay contact Visually check operation and condition If O K check coil of relay wi...

Page 19: ...n Muffin 4 x 1 12 VDC Fan muffin 4 x 1 1 2 12VDC 3CXD 022 Impinger 10 EZ clean twist apart Durinert 3CXD 024 Impinger 10 NJ EZ clean twist apart Durinert coated 3CXG 002 Impinger 10 Glass threaded w fittings 3CXK 003 Impinger 10 Kynar 3CXS 022 Impinger 10 Stainless Steel EZ clean twist apart 3CXS 024 Impinger 10 NJ Stainless Steel EZ clean twist apart 3KPE 004 Peltier Element Kit 40 mm 1PSD 035 Po...

Page 20: ...odel 5210D User s Manual Doc SE MAN 050 REV 00 Page 20 of 25 2017 Perma Pure LLC All rights reserved Specifications subject to change APPENDIX A COOLER DRAWINGS Figure A1 Model 5210D Dimensional Drawing ...

Page 22: ...del 5210D User s Manual Doc SE MAN 050 REV 00 Page 22 of 25 2017 Perma Pure LLC All rights reserved Specifications subject to change APPENDIX B SAMPLE CONDITIONING SYSTEM DRAWINGS Figure B1 Flow Schematic ...

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Page 25: ...hat the product shall in fact be suitable or desirable for any particular use or application 2 Buyer takes sole responsibility for the use and applications to which the product is put and Buyer shall conduct all testing and analysis necessary to validate the use and application to which Buyer puts the product for which Buyer may recommend the use or application of the product by others and 3 the c...

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