background image

Made in Germany

Made in Germany

Made in Germany

Unscrew the oxygen pressure reducer in counter-clockwise sense.
The oxygen cylinder is likewise fastened with a holder on the carrying
rack.
Loosen the holder with a cross-recess screwdriver in counter-clockwi-
se sense (cross recess size 3).
Replace the empty oxygen cylinder with a full one, or refill the oxygen
cylinder with a suitable refill device.
Screw again the holder for the oxygen cylinder with the cross recess
screwdriver in clockwise sense. The cylinder valve must point towards
the left.
Screw the oxygen pressure reducer in clockwise sense on the oxygen
cylinder (SW 32, right-hand thread).

     

11. Behaviour in case of trouble

       and maintenance

Regularly check the hoses for cracks and leakage (visual test). 
Exchange the supply pipe with individual cylinder safety elements,
when individual elements become loose after a flame flashback. 
The hose eventually become porous with time. Therefore, replace the
supply pipe as soon as small cracks appear on the hoses.

12. Transport and storage

For transport, the valve of the oxygen
cylinder and that of the propane cylin-
der must be closed. 

The pressure redu-

cers may be connected to the cylinder
valves during transport in a vehicle.

The  brazing  device  conforms  to  the
transport guidelines of DIN EN 962 and
the transportation regulation for the protection of shut-off valves. It
can be transported without conversion in the installation vehicle. The
device is TÜV-certified as a unit. 
Secure  the  brazing  device  against  toppling  and  slipping  on  the 
loading  surface.  For  transport  in  a  car,  leave  a  gap  in  the  window 
wide open. The small van must have a ventilation system.
Do not store the brazing device in drawers, cupboards, or containers
with lid (danger of explosion).
Do not keep empty cylinders in cellars, garages, or passages.

13. PERKEO craftsman tips

For Germany: 

This brazing device makes you independent from gas suppliers. Both
cylinders - the propane as well as the oxygen cylinder, can be refilled
by you using an appropriate refill adapter in your own premises. The
provisions in other countries can be different and must be checked in
advance.
According to the pressure tank ordinance, (4 Section § 29) you can 
refill the oxygen cylinder in your own premises. For this, there is the
PERKEO refill bend made of copper - 

Article No. 607

or the flexible

PERKEO  refill  hose 

Article  No.  607/10.

At  best,  you  should  use  an 

oxygen cylinder with at least 10 l content. The provisions of TRG 280,
400, 402 must be observed. 
In accordance with TRG 402, you can refill the propane cylinder in
your own premises. The notes on refill and safety are found on the 
refill instructions on the propane cylinder. For this purpose, there is
the PERKEO refill nozzle 

Article No. 797/04.

You can operate the brazing device also with a different torch nozzle
or with a cutting nozzle series KLEIN RISTA.

14. PERKEO safety notes

Propane gas is highly flammable, colourless, heavier than air, and has
remarkable smell.
Propane cylinders and oxygen cylinders may not be left at children
disposal. 
Store propane and oxygen cylinders in a well-ventilated place. 
Do not smoke when working on the cylinders. 
Keep  propane  cylinders  and  oxygen  cylinders  away  from  ignition
sources.
Check the leakage of screw connections with leather-forming media
(e.g. soap water, leakage detection spray). 
Close the cylinder valves in case of faults and after work.
Do not use the brazing device in a horizontal posture. In a horizontal
posture,  propane  cylinder,  liquid  gas  penetrates  into  the  constant
propane regulator and the torch nozzle and causes malfunction.

15. Safety regulations 

       and standards

Legal safety regulations and technical guidelines must be observed. 
Repairs  may  be  performed  only  by  PERKEO  or  by  an  authorised 
specialist workshop.

Do  not  leave  the  brazing  device  without  monitoring  during 
application. An acute danger of fire exists.

Keep the device free of oil and fat.

Oils and fats of all kinds can ignite explosively in the presence of
pure oxygen. 

Wear a pair of welding protective goggles. 

Wear hardly inflammable cloth. 

Cater for adequate ventilation.

Ensure  that  the  manometer  on  the  oxygen  pressure  reducer  is
firmly  seated.  Replace  damaged  manometer  only  with  original
spare parts.

Standards and regulations: BGR 500, EN 417, DIN EN 559, EN 730-1,
EN 730-2, ÖNORM EN 730, BGV B7, DIN EN ISO 2503, ISO 5175, AS
4603, SABS, TRG, TRF, devices safety law.

AE/BA-BDF-1.3XA-2.14.13.25.4.11.12.0.13.13/0.11.1

Made in Germany

PERKEO-WERK GMBH+CO.KG  ·  Talweg 5  ·  D-71701 Schwieberdingen

Phone:  +49  (0)  7150-3 50 43-0    ·    Fax:  +49  (0)  7150-3 50 43-40

[email protected]     ·   

www.

perkeo-werk.

de

Made in Germany

Operating Manual

ECONOMY

Article No.  
799/16/01/4

Fault

Cause/remedy

The flame becomes 
yellow. 

Then either the oxygen cylinder valve is
closed or the oxygen cylinder is empty. 

Open the oxygen cylinder valve.

Replace the empty oxygen cylinder with a
full one, or refill the oxygen cylinder with
a suitable refill device.

The flame becomes 
smaller or lifts off the
torch.  

Either the propane cylinder valve is closed
or the propane cylinder is empty. 

Open  the  propane  cylinder  valve  by 
rotating  it  in  counter-clockwise  sense
(further) or replace the propane cylinder. 

16. Notes

You  recognise  PERKEO  devices  in  their  robust  engineering, 
insusceptibility  to  malfunction  and  repair,  service  life  and  in  such
things  worked  out  to  the  smallest  detail.  We  are  always  grateful
about suggestions from our customers, to design our products in a
better, more practical and thoughtful manner. Every PERKEO device 
is thoroughly tested prior to leaving the factory. Nonetheless, should
a reason for complaint arise - please return the device unchanged.

17.  Technical data and spare parts

799/16/01/4/G

  ECONOMY sheet metal rack  

795/oF/1/T

           Propane cylinder with 0.425 kg filling 

44 4/2L

                   Oxygen cylinder 2 l / 0.4 m

3

381/K

                      Oxygen-pressure reducer 0 – 10/16 bar 

570/T

                     Constant propane regulator with thread G 3/8" LH

828/T6

                   KLEIN RISTA handle with fine regulating valves

820/P

                     KLEIN RISTA brazing nozzle, 

                                  size 3 for 2 – 4 mm material thickness 

415/02/99

            3 m rubber supply hose with individual cylinders, 

                                  non-return valves und flame arrester 
                                  according to BGR 500 

206/36

                   Velcro strap for holding the hose

Flame temperature:                              2,800°C
Operating duration of propane:       2 h. 10 min.
Operating duration of oxygen:         1 h. 40 min. 
Dimensions:                                            540 x 340 x 125 mm 
Weight:                                                     12.60 kg

Propane,                 
UN 1965 (accord. to DIN 51622),
Class 2, Item 2F ADR

Oxygen, UN 1072, 
Class 2, Item 10 ADR

2

2

5.1

Titel

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BA_ECONOMY_10-Seiter_78x155mm_en_050511_PERKEO_BA_ECONOMY_78x155mm  05.05.2011  12:51  Seite 1

Summary of Contents for ECONOMY

Page 1: ... in Germany chwieberdingen 7150 3 50 43 40 werk de Operating Manual ECONOMY Article No 799 16 01 4 engineering fe and in such lways grateful r products in a PERKEO device theless should unchanged parts g bar read G 3 8 LH ing valves ss ual cylinders r m DR ...

Page 2: ...s well as the notes on the propane cylinder in order to avoid accidents but increase the economic viability and service life of the devices 2 Proper use The ECONOMY brazing device is operated with oxygen and propane and attains flame temperature of 2 800 C You can therefore do brazing heat up anneal and melt all metals and weld non ferrous metals e g brass copper lead etc as well This mobile brazi...

Page 3: ...e 7 with oxygen pressure reducer 9 Each hose is 3 m long and is equipped with a single cylinder check valve with flame arrestor according to DIN EN 730 10 to ensure user s safety 4 Atten Oils and fats of all oxygen Therefore valves pressure r However also oily 5 Starti Put the brazing d properly in the penetrate throug cause trouble Open the Velcro s Remove the hand Close both valve direction The ...

Page 4: ...h working pressure The right manometer is the content manometer It indicates the pressure and thus also the content inside the cylinder With the turning knob on the lower side of the oxygen pressure reducer you adjust the working pressure Rotating it in clockwise sense increases the pressure rotating it in counter clockwise sense reduces the pressure Set the working pressure of 2 bar for oxygen Wh...

Page 5: ...ch handle by rotating it in the clockwise direction The oxygen valve blue marked hand wheel on the torch handle must be fully open When flame is yellow it has excessive amount of gas Throttle the gas valve carefully red marked hand wheel on the torch handle by rotating it in the clockwise direction When the flame is narrow and short and appears glassy violet it has excess amount of oxygen Open the...

Page 6: ...r you relieve the hoses and the pressure reducer Wrap the hoses and fasten them with aVelcro strap on the rack Stick the torch handle into the holder provided for it on the side of the carrying rack 9 Exchanging the propane cylinder Close the valve of the propane cylinder by rotating in clockwise direction Unscrew the propane constant regulator in clockwise sense left hand thread The propane cylin...

Page 7: ...the hoses 12 Transp For transport the cylinder and that o der must be closed cers may be conne valves during tran The brazing devic transport guideline the transportation can be transported device is TÜV certi Secure the brazin loading surface F wide open The sm Do not store the b with lid danger of Do not keep empty 13 PERKE For Germany This brazing device cylinders the prop by you using an ap pr...

Page 8: ...in other countries can be different and must be checked in advance According to the pressure tank ordinance 4 Section 29 you can refill the oxygen cylinder in your own premises For this there is the PERKEO refill bend made of copper Article No 607 or the flexible PERKEO refill hose Article No 607 10 At best you should use an oxygen cylinder with at least 10 l content The provisions of TRG 280 400 ...

Page 9: ...tor and the torch nozzle and causes malfunction 15 Safety regulations and standards Legal safety regulations and technical guidelines must be observed Repairs may be performed only by PERKEO or by an authorised specialist workshop Do not leave the brazing device without monitoring during application An acute danger of fire exists Keep the device free of oil and fat Oils and fats of all kinds can i...

Page 10: ... better more practical and thoughtful manner Every PERKEO device is thoroughly tested prior to leaving the factory Nonetheless should a reason for complaint arise please return the device unchanged 17 Technical data and spare parts 799 16 01 4 G ECONOMY sheet metal rack 795 oF 1 T Propane cylinder with 0 425 kg filling 444 2L Oxygen cylinder 2 l 0 4 m3 381 K Oxygen pressure reducer 0 10 16 bar 570...

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