Payne B Series, Installation, Start-Up, Operating And Service And Maintenance Instructions

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1
PG92SCS ALL
PG92SBS 048080 ONLY
Installation, Start-up, Operating and
Service and Maintenance Instructions
Single-Stage 4-Way Multipoise
Condensing Gas Furnace
NOTE : Read the entire instruction manual before starting the installation.
SECTIONS
SAFETY CONSIDERATIONS 3 . . . . . . . . . . . . . . . . . . . . . . . . .
INTRODUCTION 4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CODES AND STANDARDS 4 . . . . . . . . . . . . . . . . . . . . . . . . . . .
ELECTROSTATIC DISCHARGE (ESD) PRECAUTIONS 5 . . .
ACCESSORIES 5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
LOCATION 8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
AIR FOR COMBUSTION AND VENTILATION 9 . . . . . . . . . .
CONDENSATE TRAP 13 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CONDENSATE DRAIN 17 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
INSTALLATION 21 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
AIR DUCTS 31 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
GAS PIPING 33 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ELECTRICAL CONNECTIONS 34 . . . . . . . . . . . . . . . . . . . . . . .
VENTING 40 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
START − UP, ADJUSTMENT, AND SAFETY CHECK 64 . . . . . .
SERVICE AND MAINTENANCE PROCEDURES 73 . . . . . . . .
SEQUENCE OF OPERATION 81 . . . . . . . . . . . . . . . . . . . . . . . .
PARTS REPLACEMENT GUIDE 85 . . . . . . . . . . . . . . . . . . . . . .
C E RT I F I E D
Use of the AHRI Certified
TM
Mark indicates a
manufacturer’s participation in the program. For
verification of certification for individual products,
go to www.ahridirectory.org.
Portions of the text and tables are reprinted from current edition of
NFPA 54/ANSI Z223.1 , with permission of National Fire
Protection Association, Quincy, MA 02269 and American Gas
Association, Washington DC 20001. This reprinted material is not
the complete and official position of the NFPA or ANSI on the
referenced subject, which is represented only by the standard in its
entirety.
TABLES
Loose Parts Bag 5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Minimum Clearances to Combustible Materials 5 . . . . . . . . . . . . .
Minimum Free Area Required 11 . . . . . . . . . . . . . . . . . . . . . . . . .
Minimum Space Volumes 11 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Filter Size Information 24 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Opening Dimensions 26 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Air Delivery CFM 32 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Maximum Capacity of Pipe 34 . . . . . . . . . . . . . . . . . . . . . . . . . . .
Electrical Data 34 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Vent Termination Kit for Direct Vent (2 − Pipe) System 42 . . . . . . .
Hangar Spacing 46 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Combustion − Air Vent Pipe, Fitting & Cement Material.. 48 . . . . .
Maximum Allowable Exposed Vent Lengths Insulation 49 . . . . . .
Maximum Equivalent Vent Length 50 . . . . . . . . . . . . . . . . . . . . . .
Deductions from Maximum Equivalent Vent Length 50 . . . . . . . .
Blower Off Delay Setup Switch 67 . . . . . . . . . . . . . . . . . . . . . . . .
Altitude Derate Multiplier for U.S.A. 68 . . . . . . . . . . . . . . . . . . . .
Gas Rate 70 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Orifice Size and Manifold Pressure 71 . . . . . . . . . . . . . . . . . . . . .