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NOTE:

Read the entire instruction manual before starting the

installation.
This symbol

indicates a change since the last issue.

Index

Page

SAFETY CONSIDERATIONS .....................................................1

Clearances From Combustible Materials .................................1
Dimensional Drawing ...............................................................2

ELECTROSTATIC DISCHARGE (ESD) PRECAUTIONS

PROCEDURE........................................................................2-3

INTRODUCTION ..........................................................................3
LOCATION....................................................................................3

General ......................................................................................3
Location Relative to Cooling Equipment ................................3
Hazardous Locations.................................................................3

AIR FOR COMBUSTION AND VENTILATION ...................3-5

Unconfined Space .....................................................................4
Confined Space......................................................................4-5

FILTER ARRANGEMENT .......................................................5-6
LEVELING LEGS (IF REQUIRED).........................................5-6
GAS PIPING...............................................................................6-7
ELECTRICAL CONNECTIONS ..................................................7

115-v Wiring.............................................................................7
24-v Wiring...............................................................................7
Accessories................................................................................7

VENTING ......................................................................................7
START-UP, ADJUSTMENT, AND SAFETY CHECK .........7-14

General...................................................................................7-8
Sequence Of Operation .......................................................8-11
Heating Mode............................................................................9
Cooling Mode ...........................................................................9
Continuous Blower Mode.........................................................9
Heat Pump Mode ....................................................................11
Start-Up Procedures ................................................................11
Adjustments .......................................................................11-13
Set Gas Input Rate ............................................................11-12
Set Temperature Rise..............................................................13
Set Thermostat Heat Anticipator ......................................13-14

Check Safety Controls .................................................................14
Checklist .......................................................................................14

SAFETY CONSIDERATIONS

Installing and servicing heating equipment can be hazardous due to
gas and electrical components. Only trained and qualified person-
nel should install, repair, or service heating equipment.

Untrained personnel can perform basic maintenance functions
such as cleaning and replacing air filters. All other operations must
be performed by trained service personnel. When working on
heating equipment, observe precautions in the literature, on tags,
and on labels attached to or shipped with the unit and other safety
precautions that may apply.

Follow all safety codes. In the United States, follow all safety
codes including the National Fuel Gas Code (NFGC) NFPA No.
54-1992/ANSI Z223.1-1992. In Canada, refer to the current
edition of the National Standard of Canada CAN/CGA-B149.1-

and .2-M95 Natural Gas and Propane Installation Codes (NSC-
NGPIC). Wear safety glasses and work gloves. Have fire extin-
guisher available during start-up and adjustment procedures and
service calls.

Recognize safety information. This is the safety-alert symbol

.

When you see this symbol on the furnace and in instructions or
manuals, be alert to the potential for personal injury.

Understand the signal words DANGER, WARNING, and CAU-
TION. These words are used with the safety-alert symbol. DAN-
GER identifies the most serious hazards which will result in severe
personal injury or death. WARNING signifies a hazard which
could result in personal injury or death. CAUTION is used to
identify unsafe practices which would result in minor personal
injury or product and property damage.

These instructions cover minimum requirements and conform to
existing national standards and safety codes. In some instances,
these instructions exceed certain local codes and ordinances,
especially those that may not have kept up with changing residen-
tial construction practices. We require these instructions as a
minimum for a safe installation.

ama

®

CANADIAN   GAS   ASSOCIATION

A PP R O VED

R

TABLE 1—MINIMUM CLEARANCES FROM

COMBUSTIBLE MATERIALS (IN.)

UNIT SIZE

045 AND 065 091-155

Sides

Single-Wall Vent

1

0

Type B-1 Double-Wall Vent

0

0

Back

0

0

Plenum Top

1

1

Vent

Single-Wall Vent

6

6

Type B-1 Double-Wall Vent

1

1

Front

Single-Wall Vent

6

6

Type B-1 Double-Wall Vent

3

3

Service

30

30

NOTES:
1. Provide 30-in. front clearance for servicing. An open door in front of the unit
can meet this requirement.
2. A minimum clearance of 3 in. must be provided in front of the unit for
combustion air and proper operation.

installation, start-up,
and operating instructions

INDUCED-COMBUSTION
GAS-FIRED FURNACES

Cancels:

II 480B-45-3

II 480B-45-4

1-96

480BAV

Series F

—1—

Summary of Contents for 480BAV Upflow

Page 1: ...the National Standard of Canada CAN CGA B149 1 and 2 M95 Natural Gas and Propane Installation Codes NSC NGPIC Wear safety glasses and work gloves Have fire extin guisher available during start up and...

Page 2: ...E VENT CONN SHIP WT LB 024045 14 3 16 12 9 16 12 11 16 4 122 036045 14 3 16 12 9 16 12 11 16 4 124 024065 14 3 16 12 9 16 12 11 16 4 132 036065 14 3 16 12 9 16 12 11 16 4 134 042091 17 1 2 15 7 8 16 4...

Page 3: ...tion details refer to the applicable instruction literature NOTE Remove all shipping brackets and materials before operating the furnace I LOCATION A General CAUTION Do not install furnace in a corros...

Page 4: ...s and screens must be considered If the free area of a louver or grille design is unknown it may be assumed that wood louvers have a 20 percent free area and metal louvers or grilles have a 60 percent...

Page 5: ...casing side and into the filler strip to secure it in place Filter should rest on the top of the filler strip when installed WARNING Never operate unit without a filter or with filter access door rem...

Page 6: ...Apply joint compound pipe dope sparingly and only to the male threads of each joint The compound must be resistant to the action of propane gas An accessible manual shutoff valve MUST be installed up...

Page 7: ...ode indicator light will flash rapidly and the furnace will not operate B 24 v Wiring Make field 24 v connections at the 24 v terminal strip See Fig 9 Connect terminal Y as shown in Fig 8 for proper c...

Page 8: ...HACR TYPE CKT BKR AMPS Maximum Minimum 024045 115 60 1 127 104 6 0 14 47 15 036045 115 60 1 127 104 8 3 14 34 15 024065 115 60 1 127 104 5 9 14 47 15 036065 115 60 1 127 104 8 7 14 32 15 042091 115 6...

Page 9: ...energizing the gas valve stopping gas flow to the burners The blower motor and EAC remain energized for 135 sec h Post purge The inducer motor remains energized 5 sec after the burners are extinguish...

Page 10: ...OMPONENT TEST TWIN TERMINAL TRAN TRANSFORMER 115VAC 24VAC JUNCTION UNMARKED TERMINAL PCB TERMINAL FACTORY WIRING 115VAC FACTORY WIRING 24VAC FIELD WIRING 115VAC FIELD WIRING 24VAC CONDUCTOR ON PCB FIE...

Page 11: ...llows a Momentarily jumper TEST and Com terminals until LED goes off b LED will display previous fault 4 times c Inducer motor operates for 10 sec then stops d Hot surface ignitor is energized for 15...

Page 12: ...0 62 0 64 0 66 0 68 0 70 0 72 Orf No Mnfld Press Orf No Mnfld Press Orf No Mnfld Press Orf No Mnfld Press Orf No Mnfld Press Orf No Mnfld Press Orf No Mnfld Press Orf No Mnfld Press Orf No Mnfld Press...

Page 13: ...E CU FT HR SECONDS FOR 1 REVOLUTION SIZE OF TEST DIAL SECONDS FOR 1 REVOLUTION SIZE OF TEST DIAL 1 cu ft 2 cu ft 5 cu ft 1 cu ft 2 cu ft 5 cu ft 10 11 12 13 14 360 327 300 277 257 720 655 600 555 514...

Page 14: ...erature c After normal start up allow furnace to operate for 2 minutes then block flue outlet 100 percent Furnace should cycle off within 2 minutes d Remove blockage and reconnect vent pipe to furnace...

Page 15: ...oduct theory and skills programs is available using popular video based formats and materials All include video and or slides plus companion book Classroom Service Training plus hands on the products...

Page 16: ...1996 BDP Co P O Box 70 Indianapolis IN 46206 Printed in U S A 16 480b454 Catalog No PA 3348 009...

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