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Hose Fitting Insertion Device

TH1E-5

Operating Manual

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Summary of Contents for TH1E-5

Page 1: ...Hose Fitting Insertion Device TH1E 5 Operating Manual ...

Page 2: ...rating Manual Hose Fitting Insertion device TH1E 5 Manufacturer Tone Schlauchtechnik GmbH Daimler Str 27 1 70825 Korntal Münchingen Germany Telephone 0711 2 48 27 15 Telefax 0711 8 70 80 05 Article No TH1E 5 Status November 2017 Version 1 0 Copyright 2017 by Parker Hannifin GmbH Subject to change without notice 2 ...

Page 3: ...nd waste materials 12 3 Design and operation 13 3 1 Design 13 3 2 Insertion of straight fittings 14 3 3 Insertion of elbow fittings 15 3 4 Rules to observe 16 4 Selection of the place of installation intermediate storage 16 4 1 Structural requirements 16 4 2 Intermediate storage of the machine 17 5 Putting the machine into operation 18 5 1 Check 18 6 Maintenance 19 6 1 What you should know about r...

Page 4: ...e and limb and or damage to the machine Therefore operate the machine in perfect condition only for its intended use only paying attention to safety and potential hazards in full compliance with the instructions of this operating manual This operating manual contains the rules and guidelines relating to the proper use of your machine for its intended purpose Only compliance with these instructions...

Page 5: ...e for any consequences of improper use Please note Intended use includes compliance with the prescribed operating instructions maintenance and repair work disposal of the machine Anyone who performs maintenance or other work on the machine must have read and understood the relevant sections of this operating manual and in particular Chapter 2 Safe operation pollution control The owner of machine m...

Page 6: ...amage including loss of profit or any other damage resulting in connection with the delivery performance or use operation of these products The instructions contained in this operating manual and in the other leaf lets supplied must be complied with Furthermore only original spare parts or equivalent spare parts materials approved by the manufacturer must be used Introduction intended use 6 ...

Page 7: ...lar this chapter Safe operation pollution control Safety instructions are intended to ensure safety at the workplace and to prevent accidents They must be complied with Therefore please keep this operating manual in a specially designated place close to the machine at all times to ensure it is always readily available Your cooperation is required to protect you and your fellow workers from injurie...

Page 8: ... complied with in addition to the instructions contained in this operating manual Warning You can find this sign next to passages of this manual to which special attention needs to be paid This ensures that guidelines regulations instructions and the proper operations sequence are complied with and that damage and destruction of the machine are prevented Danger of crushing your hands In this opera...

Page 9: ...vidual commissioned by the owner to instruct the operator to operate the machine properly and as intended Unless otherwise provided the supervisor has to arrange for maintenance and repair work as well as regular inspections Competent and qualified staff Competent and qualified staff refers to those individuals who due to their professional training and experience have adequate knowledge in a spec...

Page 10: ...e of the machine The owner is responsible for its operators wearing only such personal protective equipment that complies with the provisions of the Equipment Safety Act The accident prevention regulations applicable to the respective job or work place prescribe when personal protective equipment must be worn 2 3 Safety instructions for the workplace 2 3 1 Safety signs at the workplace 2 3 2 Recom...

Page 11: ...ess pieces of hose that are too short and keep your hands away from the danger area Make sure that the hose piece to be processed is placed centrically in the rubber jaws Make sure that your work does not endanger anyone Remember that you may be held liable Keep children away from the machine unauthorised people should keep a safe distance from the machine Keep your workplace neat and tidy as dirt...

Page 12: ... conditions with a risk of fire or explosion themselves or in combination with other materials 2 5 Operating supplies and waste materials The owner of the machine is obliged to comply with the environ mental and waste disposal regulations applying to the region where the owner s company is based The owner of the machine is obliged to disclose any applicable statutory provisions to the operating st...

Page 13: ...and operation 3 1 Design 1 Clamping unit 1a Clamping crank 1b Rubber jaws 3 Untergestell 2 Insertion unit 2a Hand lever 2b Retainer for insertion mandrel insertion cone and insertion disks for elbow fittings 2c Bracket 2d Insertion mandrel 2e Slide Insertion mandrel Insertion cone Insertion disks from left to right 13 ...

Page 14: ...nsure that the nipple can be pushed into the hose up to its full insertion depth X X Push the fitting a bit into the hose end with your hand X X Using the hand lever now move the insertion unit with the insertion mandrel or alternatively with the insertion cone to the left towards the hose X X Make sure that the nipple enters the hose end precisely in its centre and use the hand lever to push in t...

Page 15: ...the fitting with the slide X X Open the clamping unit place the hose into it and fix the hose with the clamping crank X X To the right the end of the hose must protrude from the clamping unit far enough to ensure that the nipple can be pushed into the hose up to its full insertion depth X X Using the hand lever now move the insertion unit to the left towards the hose X X Make sure that the nipple ...

Page 16: ... has not been designed for use in potentially explosive atmospheres Furthermore the place of installation should be provided with appropriate lighting and there should be enough room to allow safe working The machine requires a stable workbench as a base Please ensure that the workplace is ergonomically designed Observe the statutory provisions including but not limited to workplace design such as...

Page 17: ...onditions Dirt Atmospheric influences Mechanical damage Further instructions Store the machine and its parts in closed rooms only The temperature must be between 15 C und 35 C The relative humidity must not exceed 90 no condensation Never clean the machine or its parts with a steam jet cleaner or spray water This may cause dirt and water to enter the machine and may result in considerable damage A...

Page 18: ...bench with four M8 screws not included in the delivery inserted through the machine base from above distances between boreholes 630 144 mm Install the hand lever and fix it with the button head screw Remove the transport locking screw of the insertion unit 5 1 Check Check whether the machine has been properly fixed there is enough room for the movement of the hand lever and whether all parts of th...

Page 19: ... you should check their condition daily Cracked or damaged rubber jaws have to be replaced To replace the jaws unscrew their M8 x 20 fixing screws Remove the damaged rubber jaws replace them by new ones and fix them again with the screws Daily before starting work Check the condition of the machine Visually inspect the rubber jaws for damage Daily after finishing work Clean the machine and the wor...

Page 20: ...dition check and the prescribed cleaning and maintenance works you have already made a substantial contribution to the trouble free operation of the machine Problem Cause remedial action Hose slips after clamping Clean the rubber jaws The use of grease is not permitted Hose kinks when fitting is inserted Move the hose in the clamping unit to the left Fitting is hard to insert Lubricate the profile...

Page 21: ...t temperature 15 C to 35 C Maximum air humidity Max 90 no condensation Dimensions and weight Height x width x depth 650mm 250mm 140mm Weight 25kg Footprint of the machine 1050mm 475mm 9 Disposal The machine and its packaging materials must be disposed of in compliance with the latest standards and in an environmentally safe manner Observe the applicable environmental regulations as well as the pro...

Page 22: ... 7380 A2 M6x20 1 33 Oval head screws M8 20 ISO 7380 2 12 Washer A 6 5 DIN 125 1 22 Handle adapter MPM TZ 00 11 1 1 32 Clamping jaws TH1E 5 JAW90 2 11 GN 421 M5 25 Knurled banjo bolts 1 21 Rings for shafts 15 A2 DIN471 1 31 Gewindebüchse L NEM50 01 28 1 10 Slide NEM 50 15 1 20 Pivot MPM TZ 00 04 1 30 Gewindebüchse R NEM50 01 29 1 9 Retainer NEM 50 13 1 Quantity Workpiece edges to DIN 6784 Surface 8...

Page 23: ...y and health requirements of the EC Machinery Directive If any alteration to the machine is made without our approval this declaration will become invalid EC Directives applied 2006 42 EC EC Machinery Directive 2004 108 EC EMC Directive Harmonised standards applied including but not limited to EN ISO 12100 1 2 Safety of Machinery Devices and Equipment Designation of the machine Nipple inserter Mac...

Page 24: ...Oldenzaal Tel 31 0 541 585 000 parker nl parker com NO Norway Asker Tel 47 66 75 34 00 parker norway parker com PL Poland Warsaw Tel 48 0 22 573 24 00 parker poland parker com PT Portugal Tel 351 22 999 7360 parker portugal parker com RO Romania Bucharest Tel 40 21 252 1382 parker romania parker com RU Russia Moscow Tel 7 495 645 2156 parker russia parker com SE Sweden Spånga Tel 46 0 8 59 79 50 0...

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