Parker IQAN-LC5-C0 Series Instruction Book Download | Manualshive

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IQAN-LC5-C0x
Instruction book

Publ no: HY33-8404-IB/UK
Edition: 2016-05-03

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Summary of Contents for IQAN-LC5-C0 Series

Page 1: ...IQAN LC5 C0x Instruction book Publ no HY33 8404 IB UK Edition 2016 05 03 ...

Page 2: ...andle s parts 9 I O overview MP handle 10 Buttons and thumbwheels 10 4 Safety 11 Redundant signals 11 Internal diagnostics 11 CAN bus interruption 11 Deadband 11 Magnetic Fields 11 5 Mounting 12 Mounting the unit 12 Mounting considerations 12 Mounting methods 12 Handle considerations 13 Recommended handle specification 13 Environmental specification 13 Handle configuration to fit U2 bellow 14 6 In...

Page 3: ...y reversal 22 IQAN LC5 C0x addressing terminating 23 Addressing 23 Terminating 23 Reference voltage VREF 24 Connecting sensors and switches to IQAN LC5 C01 25 Connecting sensors to the voltage inputs 25 7 Start up 27 Start up procedures 27 Starting the control system 27 Prepare for system start 27 Start the system 27 8 System Diagnostics 28 Appendix A 29 IQAN LC5 C0x Technical Overview 29 IQAN LC5...

Page 4: ... use is common to the term hazardous situation that a person is exposed to a hazard As a way of pointing out important information for the machine designer that in some way relates to safety This includes the design of the physical machine and also the application program being developed for the control system Not all document sections that contain information about safety are marked with a warnin...

Page 5: ...formation in a compact format for details on the information found in those documents consult this manual The IQAN LC5 C0x module documentation system IQANdesign User Manual IQAN LC5 C0x Instruction Book HY33 8404 IB this book Mounting and Maintenance Instruction Book HY33 8327 IB IQAN LC5 C0x Catalogue Datasheet HY33 8404 IQAN LC5 C01 Installation Sheet HY33 8404 IS IQAN LC5 C01 Electrical Schema...

Page 6: ...ence fields can in extreme cases cause an unintentional change of speed of the output function NOTICE As much as possible of the welding work on the chassis should be done before the installation of the system If welding has to be done afterwards the electrical connections on the system must be disconnected from other equipment The negative cable must always be disconnected from the battery before...

Page 7: ...achine when first starting up the machine Follow the instructions for function control in the Start up section Safety during maintenance and fault diagnosis WARNING Ensure that the following requirements are fulfilled before any work is carried out on the hydraulics control electronics The machine cannot start moving Functions are positioned safely The machine is turned off The hydraulic system is...

Page 8: ...2U The joystick version C03 G is configured to be a drop in replacement for the IQAN LL 3G The IQAN LC5 C0x parts The control lever s parts Control lever LC5 C0x consists of 1 Stem U2 shown no handle mounted H1 ball knob will fit to stem 2 Bellows U2 shown no handle mounted other bellows for H1 ball knob 3 Mounting flange 4 Lower enclosure 5 Connector C1 for CAN bus supply voltage address idTag C0...

Page 9: ...output signal for example in the expansion unit IQAN XA2 The IQAN LC5 C01 has three Deutsch DTM connectors built into its base Connector C1 is a 6 position connector for power CAN and addressing of the joystick Connector C2 is a 12 position connector for internal and external analog or digital signals which may come from the handle of the joystick or from other input devices in an armrest or panel...

Page 10: ...he unit has a built in deadband of 5 During the lifetime of the unit the mechanical wear on the joystick may require a total deadband of 10 IQAN LC5 C0x default deadband To allow for wear over the life of the joystick an additional 5 should be added to the deadband in the application IQAN LC5 C0x minimum recommended deadband 2 Coordinate DAC outputs DAC X and DAC Y internal not in connectors 3 Aux...

Page 11: ...on protocol that is widely used and well proven within the automotive industry IQAN LL replacement IQAN LC5 C02 For existing installations with fourth generation joystick IQAN LL there is a compatible configuration based on the IQAN LC5 C01 The IQAN LC5 C02 has three connectors built into its base Connector C1 with 6 positions is for power CAN and addressing of the joystick Connector C2 with 12 po...

Page 12: ... protect the the system electronics The MP handle uses a bellow that can be quickly changed to simplify field replacement The cable between base and handle is routed directly through the base plate eliminating the risk of damage and simplifying field service while the use of a single circuit board and Hall effect sensors minimise the number of components and moving parts The MP handle parts The ha...

Page 13: ...t may be connected to voltage inputs but are best used for auxiliary DAC channels Z1 Z2 MP handle outputs per thumbwheel used as dual analogue inputs MP handle thumbwheel used as auxiliary DAC 8 momentary buttons B1 thru B8 1 momentary trigger button T1 2 Primary analogue outputs OUT W1A and OUT W2A 10 90 Vs 2 Secondary analogue outputs OUT W1B and OUT W2B 90 10 Vs POWER 5Vdc OUT W2A OUT W2B GROUN...

Page 14: ...f CAN bus interruption The IQAN LC5 C0x communicates with an IQAN master module on the CAN bus Both the master and the IQAN LC5 C0x check for any interruptions in the CAN bus communication If an error occurs the master will use zero or an application defined error value for the joystick inputs and its outputs will be off The error will be indicated both on the master module and with a blink code o...

Page 15: ...n positioning the unit Mount the unit so that it is not exposed to external heat e g from the engine or heater Mount the unit so there is no risk that the harness can be folded crushed worn or damaged in any way Locate the harness so there is no pressure on the connector Use ergonomics The control lever should be mounted at a height so that there is no pressure on the driver s arm and shoulders Th...

Page 16: ... possible machine leveling or orientation should be taken into consideration when specifying a suitable handle WARNING Risk of injury Exceeding the recommended handle specifications could cause unintended movement of the joystick Environmental specification Any handle used with the IQAN LC5 C01 should be a sealed type that is rated IP65 for outdoor use Additionally the joystick must always have a ...

Page 17: ... C0x on page 35 To fit the U2 bellow a disc with a groove to hold the top of the bellow needs to be an integral part of the handle mount Disc dimension guidelines for U2 bellow interface Depending on the mount design the disc may be plastic if desired however the threaded part of the handle mount that is tightened to the LC5 stem should be metal for strength NOTICE The design shown above is a guid...

Page 18: ... plug Deutsch no 0413 204 2005 Housing C2 Deutsch no DTM06 12SA C2 Pin type Deutsch no 1062 20 0222 Lock type Deutsch no WM12S Sealing plug Deutsch no 0413 204 2005 Recommended cable 0 75 1 mm2 18 AWG Symbol Pin No Function BAT 6 Power supply BAT 1 Power supply CAN L 2 CAN low voltage bus line CAN H 5 CAN high voltage bus line ADDR L 3 Address ADDR H 4 Address 5 4 3 2 1 6 5 4 3 2 1 12 11 10 9 8 7 ...

Page 19: ...IN I DAC Z2S 11 Input from MP handle or external device DIN A 4 Input from MP handle or external device DIN B 5 Input from MP handle or external device DIN C 6 Input from MP handle or external device DIN D 8 Input from MP handle or external device DIN E 9 Input from MP handle or external device DOUT A 7 Output Symbol Pin No Function VREF B 6 Voltage reference for external sensors Sourcing 5V VREF ...

Page 20: ... DIN D DIN D 8 Input from external device DIN E DIN E 9 Input from external device DIN F DIN F 10 Input from external device DOUT A DOUT A 7 Output Not used Not used 11 No connection Symbol IQANdesign Symbol IQANdevelop Pin No Function VREF B VREF B 6 Voltage reference for external sensors Sourcing 5V VREF B VREF B 1 Voltage reference for external sensors Return 0V DIN I DIN G 2 Input from handle ...

Page 21: ...utton numbering is different Connector parts Parker 20072408 Housing Deutsch no DTM06 6S C3 Pin type Deutsch no 1062 20 0222 Wedge type Deutsch no WM6S Sealing plug Deutsch no 0413 204 2005 Supplied on handle types MPB0W0T1 MPB2W0T0 MPB2W0T1 MPB4W0T0 Symbol Color MPB0W0T1 Pin No MPB2W0T0 Pin No MPB2W0T1 Pin No MPB4W0T0 Pin No Vref B Red 6 6 6 6 B1 Grey 2 2 2 B2 Green 3 3 3 B3 Brown 4 B4 Violet 5 T...

Page 22: ...eparate table Connector parts Parker 20072406 Housing Deutsch no DTM06 12SA C2 Pin type Deutsch no 1062 20 0222 Wedge type Deutsch no WM12S Sealing plug Deutsch no 0413 204 2005 Supplied on handle types MPB4W0T1 MPB8W0T0 MPB8W0T1 MPB2W2T0 MPB2W2T1 MPB4W1T0 MPB4W1T1 Symbol Color MPB4W0T1 Pin No MPB8W0T0 Pin No MPB8W0T1 Pin No Vref A Red 12 12 12 B1 Grey 4 4 4 B2 Green 5 5 5 B3 Brown 6 6 6 B4 Violet...

Page 23: ...n No MPB2W2T1 Pin No MPB4W1T0 Pin No MPB4W1T1 Pin No Vref A Red 12 12 12 12 Vref A Black 1 1 1 1 B1 Grey 4 4 4 4 B2 Green 5 5 5 5 B3 Brown 6 6 B4 Violet 8 8 T1 Pink 9 9 DAC Z1P Yellow 2 2 2 2 DAC Z1S Orange 3 3 3 3 DAC Z2P White 10 10 DAC Z2S Blue 11 11 Vref DAC Z2P DAC Z2S Vref MP DAC Z1P DAC Z1S B1 Bn Command 100 0 100 100 100 Neutral position Deflection D A C P r i m a r y D A C S e c o n d a r...

Page 24: ...IQAN LC5 C01 H1 1 pc IQAN LC5 C01 MPB0W0T0 1 pc C3 connector from MP handle cable is factory mounted in joystick base IQAN LC5 C01 MPB0W0T1 1 pc 1 pc IQAN LC5 C01 MPB2W0T0 1 pc 1 pc IQAN LC5 C01 MPB2W0T1 1 pc 1 pc IQAN LC5 C01 MPB4W0T0 1 pc 1 pc C2 connector from MP handle cable is factory mounted in joystick base IQAN LC5 C01 MPB4W0T1 2 pcs IQAN LC5 C01 MPB8W0T0 2 pcs IQAN LC5 C01 MPB8W0T1 2 pcs ...

Page 25: ...ltage C0x The supply voltage should be within the operating range see Appendix A on page 29 Connect the supply voltage to BAT pin C1 6 The ground connection is made from BAT pin C1 1 to the negative terminal of the battery NOTICE Do not use the chassis as the negative terminal Polarity reversal The IQAN LC5 C0x module is protected against power supply polarity reversal An external fuse max 3A Fast...

Page 26: ...IQAN LC5 C0x connector C1 Terminating To eliminate interference in the communication through the CAN bus the CAN bus must be terminated If an IQAN LC5 C0x is located at the end of the CAN bus then use an ID tag having a combined address and terminating function This is denoted with a T for terminating after the appropriate address such as 0T 1T 2T Selecting appropriate Id Tag Check the address num...

Page 27: ...nerate the reference voltage VREF The standard reference voltage will feed different kinds of sensors potentiometers and joysticks VREF positions in connectors C2 and C3 NOTICE Maximum load for the VREF see Appendix A on page 29 Do not use the VREF as ground for any devices that are not powered from VREF You could damage the unit VREF B VREF B VREF A VREF A IQAN LC5 C01 ...

Page 28: ...positive terminal of the sensor is connected to the VREF position and the corresponding negative terminal to the VREF position The sensor signal is connected to appropriate VIN position For a resistive type element select the potentiometer value for the sensor to achieve the best linearity NOTICE The negative terminal of the sensor must not be connected to the chassis Maximum load for VREF positio...

Page 29: ...ad for VREF position see Appendix A on page 29 It is possible to connect system voltage BAT to the input through a switch in order to reserve 5Vdc VREF for sensors and potentiometers EXAMPLE Connect the positive and negative terminals of the switch to VREF position C2 6 and DIN A position C2 4 respectively Connecting a switch to DIN and VREF EXAMPLE Connect the positive and negative terminals of t...

Page 30: ...Alternatively the emergency stop may also shut off the diesel engine or a dump valve and with that depressurize the hydraulic system Prepare for system start WARNING Make sure no one is in dangerous proximity to the vehicle to avoid injuries when it starts Prepare for the initial system start as follows The engine for the hydraulic system s pump shall be in off position Make sure that all connecto...

Page 31: ... LC5 C0x module The yellow red LED will be blinking yellow once per every two seconds 0 5 hz to indicate power and normal operating status The LED will blink red when an error has been detected To get futher information about the error messages see Appendix B on page 33 A SMALL RECOMMENDATION You can use the internal diagnostics in the master to get more information about the IQAN LC5 C0x module T...

Page 32: ...y Conducted transients susceptability ISO 13766 2006 ISO 14982 1998 EN 55025 2003 0 15 108 MHz Class 2 ISO 11452 4 2005 1 200 MHz 1 kHz 80 AM 100 mA ISO 11452 2 2004 200 2000 MHz 1kHz 80 AM 100 V m ISO 7637 2 2004 Pulse 1 2a 2b 3a 3b 4 5 Level 3 ISO 7637 3 2007 Level 3 ESD Operation Handling ISO 10605 2008 8 kV contact 25 kV air ISO 10605 2008 4 kV contact Mechanical environment Random vibration S...

Page 33: ...ge threshold 150 mV from nominal value I O TA 25 C unless otherwise specified Parameter Remark Base DAC X Y coordinates Angle of movement 18 Center position output 0 Minimum position output 100 Maximum position output 100 Neutral zone 10 of full deflection Deflection moment neutral 0 6 Nm Deflection moment fully activated 1 4 Nm One time loading 100 Nm Expected life 5 x 106 cycles One cycle Center...

Page 34: ...OUT on off output Load current 200 mA Power driver voltage drop 0 70 V Leakage current in off state 100 uA Protection overload SCB SCG Diagnostics none I O TA 25 C unless otherwise specified Parameter Remark Handle DAC Z coordinates Angle of movement 25 Center position output 0 Minimum position output 100 Maximum position output 100 Neutral zone 10 of full deflection Current supply max 23 mA typ 1...

Page 35: ... C0x Buttons Parameter Remark Expected life 1 5x106 tested 1 5x106 cycles Total travel 1 5 mm Switching point 1 2 mm Operating force 2 to 5 N Max current 400 mA 32 VAC resistive load from mfg s documentation Max current 100 mA 50 VDC resistive load from mfg s documentation ...

Page 36: ...code is activated The following sections will present the possible error codes and what measures to take for different error situations put into appropriate context LED indicator showing different IQAN LC5 C0x modes VREF ERROR Status Blink yellow light Normal no errors Status Blink red light Safe state red Error code Error Primary Blink red Error category Secondary Blink yellow Error description 1...

Page 37: ... H 5 25 V Error 3 2 Check voltage ADDR H ADDR L 0 5 V Error 3 2 During start up The module turns off Check voltage ADDR L ADDR L 4 5 V Error 3 2 During start up The module turns off Check voltage ADDR L Internal error Error 4 1 The module turns off Contact supplier Situation Error code Action LC5 C01 Comment Internal temperature max temp Error 4 1 Check ambient temperature Situation Error code Act...

Page 38: ...of the IQAN LC5 C0x Appendix C Instruction book IQAN LC5 C0x Appendix C Dimensioning of the IQAN LC5 C0x 90 105 105 49 80 Ø 6 8x 80 M12 x 1 25 Ø 108 Alternative mounting holes 28 10 12 158 stem detail G handle unit mm ...

Page 39: ...36 Dimensioning of the IQAN LC5 with MP handle Appendix C Instruction book IQAN LC5 C0x Dimensioning of the IQAN LC5 with MP handle unit mm ...

Page 40: ... without notice Parker Hannifin Electronic Controls Division SE 435 35 Mölnlycke Sweden Tel 46 31 750 44 00 Fax 46 31 750 44 21 www parker com Parker Hannifin Electronic Controls Division 1651 North Main Street Morton IL 61550 USA Tel 1 309 266 2200 Fax 1 309 266 6674 Publ no HY33 8404 IB UK Edition 2016 05 03 ...

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