Parker Balston H2PEMPD-1100 Installation, Operation And Maintenance Manual Download

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Bulletin TI-H2PEMPD-E

Installation, Operation and Maintenance Manual

Hydrogen Gas Generator H2PEMPD Series

www.labgasgenerators.com

1-800-343-4048

Parker Hydrogen Gas Generator

Installation, Operation, and Maintenance Manual

Models H2PEMPD-510, H2PEMPD-650,

H2PEMPD-850, H2PEMPD-1100, H2PEMPD-1300

Summary of Contents for H2PEMPD-1100

Page 1: ...and Maintenance Manual Hydrogen Gas Generator H2PEMPD Series www labgasgenerators com 1 1 800 343 4048 Parker Hydrogen Gas Generator Installation Operation and Maintenance Manual Models H2PEMPD 510 H2PEMPD 650 H2PEMPD 850 H2PEMPD 1100 H2PEMPD 1300 ...

Page 2: ...Bulletin TI H2PEMPD D Installation Operation and Maintenance Manual Hydrogen Gas Generator H2PEMPD Series www parker com fns balstonlabgenerators 2 ...

Page 3: ...tor operating at full flow will consume the entire water reservoir volume in approximately 60 hours If the user expects to run the generator unattended for greater than 60 hours then the auto water feed feature MUST BE used See user s guide for details Failure to use auto water feed will result in loss of flow and pressure and could result in damage to generator Warning The Auto Water Feed deioniz...

Page 4: ...r provision of a replacement part provided that the equipment has been used strictly in accordance with the instructions provided with each item of equipment and has been stored installed commissioned operated and maintained in accordance with such instruction and with good practice The company shall not be under any liability whatsoever under the warranty if before giving notification in writing ...

Page 5: ...ply generators fitted with Auto Water Fill 9 3 3 Options Board Accessory 9 3 3 1 Fitting the Options Board 9 3 3 2 Wiring the Options Board 10 3 4 Starting up the Generator 11 4 Operating the equipment 12 4 1 Overview of controls 12 4 2 Starting the equipment 12 4 3 Operating Menus 13 4 3 1 Default Menu 13 4 3 2 Conductivity 14 4 3 3 Pressure Measurement 14 4 3 4 Run Time Data 14 4 3 5 Flow 15 4 3...

Page 6: ...at and naked flames With the exception of oxygen any gas can cause asphyxiation in high enough concentrations In most scenarios however because hydrogen rises and disperses so rapidly it is unlikely to be confined where asphyxiation might otherwise occur Always ensure that the generator is operated in a well ventilated area and all of the vent ports on the rear of the generator are kept clear and ...

Page 7: ...onnected to a suitable power supply and fed with a suitable quality of deionized water It is suitable for use in laboratories and light industrial environments and is nonhazardous for transportation purposes In order to guarantee the optimum efficiency of the PEM cell this generator must be installed and running within three months of dispatch from Parker Hannifin Failure to do this may invalidate...

Page 8: ...city 1500A 250V IEC 60127 UL R C Fuse Pollution Degree Installation Over Voltage Category Maximum Altitude Noise Supply Voltage Range Frequency Fuse 4 Environmental Data Ambient Temperature Relative Humidity IP Rating Deionized ASTM II 1M 1µS Filtered to 100µm 1 45 0 1 1000 68 20 Connection Type High Purity Hydrogen H 2 Outlet Flow Rate Purity 3 Mechanical Connections Hydrogen Outlet Water Drain A...

Page 9: ...k Note The storage area should be secure and the environmental conditions should fall within those specified in the technical specification If the generator is stored in an area where the environmental conditions fall outside of those specified it is essential that it be moved to its final location installation site and left to stabilize prior to unpacking Failure to do this could cause condensing...

Page 10: ...rain 2 Options board connection port 9 Fused IEC 320 inlet socket and ON OFF switch 3 O2 vent 250ml min 10 Water bottle spillage drain 4 Excess H2 vent 1 ml min 11 Environmental filter 5 Water bottle vent 12 Hydrogen outlet port valve 6 Water drain 13 Purifier 7 Auto water fill connection factory or field fit option 14 Water level 15 H2 bleed outlet Table 5 2 4 Locating the Equipment This equipmen...

Page 11: ... can displace oxygen thereby creating an asphyxiation hazard Always ensure that the equipment is operated in a well ventilated area 2 4 4 Water Supply Requirements Generators fitted with an automatic water fill system maintain the water level from a gravity fed fresh deionized water supply Refer to Technical Specification on page 3 for the supply requirements The use of any water other than deioni...

Page 12: ...ice procedures 3 1 Recommended system layout Figure 3 Table 6 Note For applications that require multiple generators please contact your local Parker Hannifin office 3 1 1 Installation Kit Kit Number Description IK 0005 Hydrogen Outlet Hard Copper Plumb 11417 1 Premium Copper Tubing 1 8 11412 1 Premium Copper Tubing 1 4 Table 7 The installation kits shown in table 7 will allow for installations as...

Page 13: ...exist When routing the tubes ensure that they are adequately supported to prevent damage and leaks in the system All components used within the system must be rated to at least the maximum operating pressure of the equipment Always protect the system by installing suitably rated pressure relief valves To prevent injury and damage to the application instrument the system piping will require purging...

Page 14: ...generator s water bottle to be gravity fed from a suitable deionized water supply When the water level falls below the mid point the water bottle will be replenished from the deionized water supply Auto water fill is included with all H2PEMPD 1100 and 1300 For H2PEMPD 850 650 510 order part number XX XXXX Connect the deionized water supply to the automatic water fill inlet using the adaptor provid...

Page 15: ...ed to an external stop circuit Press to reset the generator JP4 Alarm Output The alarm output is designed for remote alarm indication When an error occurs on the generator the output switching circuit is activated causing the remote circuit to be complete The remote alarm circuit will be reset when the generator error has been reset JP5 Water Fill Output The water fill output allows for remote mon...

Page 16: ...On completion the generator will warm up and the display will show Initializing Once warm up is complete the unit will revert to the default menu as shown in figure 10 Note Upon first use the generator may appear to stop building pressure while the separation chamber fills with water Should this happen restart the generator 3 The internal pressure ACT pressure of the generator will build up to the...

Page 17: ...this happen restart the generator The internal pressure ACT pressure of the generator will build up to the required operating pressure SET pressure Once the required pressure is reached the outlet valve of the generator will be opened as indicated by LOAD on the display shown in figure 9 and hydrogen will be supplied to the application instrument Figure 9 If the generator is being powered for the ...

Page 18: ...pressure of the generator LOAD X Indicates the status of the generator outlet valve X Outlet is closed Outlet is open 100 The shaded blocks indicate the rate of hydrogen production Each block represents 20 of the rated capacity of the generator During initial startup all five blocks will be shaded indicating that the generator is building up pressure and not currently on line When the generator is...

Page 19: ...s drops to four the Change Water error message will be displayed the water bottle indicator will flash yellow and an intermittent alarm will sound Hydrogen will continue to be delivered to the application If the water quality degrades to the point at which none of the blocks are shaded the outlet valve of the generator will close and a conductivity error will be generated The water bottle indicato...

Page 20: ...s the errors press and hold The menu will display the most recent error message number 0 along with the date and time of when the error occurred Use the and keys to scroll through the remaining error messages Press to return to the error log menu Figure 16 4 3 7 Generator Self Test The generator must be disconnected from the system when running the self test routine From the Self Test Menu press a...

Page 21: ...nd hold At the same time reapply the power to the generator When the generator has powered up press again The generator will reset all errors then continue with the normal start up procedure 4 5 Stopping the equipment and depressurizing Ensure that the generator is fully depressurized prior to shipment or servicing 1 Ensure that the application instrumentation no longer requires hydrogen 2 Switch ...

Page 22: ...ls on the equipment 5 1 1 Service Intervals Table 11 Component Daily 6 months 4000 Hrs 24 Months 16000 Hrs Generator Generator Generator Generator Generator Generator Generator Generator Service 6 months 4000 Hrs 12 Months 8000 Hrs 18 Months 12000 Hrs 24 Months 16000 Hrs 30 Months 20000 Hrs 36 Months 24000 Hrs 42 Months 28000 Hrs 48 Months 32000 Hrs 54 Months 36000 Hrs 60 Months 40000 Hrs 66 Month...

Page 23: ... Table 12 5 2 2 Recommended Service B Required every 16000Hrs 24 months Table 13 Description Kit No Contents 1 Deionizer cartridge 2 100 micron water filter 3 Environmental filters x2 4 Filter replacement tool Filter Service MKH2PEMPD 6M Description Kit No Contents 1 Deionizer cartridge 2 100 micron water filter 3 Environmental filters x2 4 Filter replacement tool 5 Tube clamp 6 Water pump 7 Fan g...

Page 24: ...ir cap Wearing disposable gloves remove the deionizer cartridge figure 18 item 1 and discard Extract the 100 micron water filter figure 18 item 2 using the H2 filter replacement tool figure 18 item 4 Push the tool over the filter so that the webs on the filter fit into the slots on the end of the tool Unscrew the filter and remove it from the water bottle as shown in figure 20 Figure 19 Figure 20 ...

Page 25: ...gure 22 Remove the outer heater box being careful of the internal tubing connection Slide the top rear cover off and store the panel safely as shown in figure 22 With the Environmental filters still removed carefully remove the push in fittings from the water reservoir Remove the retaining screws from the back panel as shown in figure 22 Carefully open the back panel allowing it to rest on the cab...

Page 26: ...iltered to 100µm within this generator will damage and reduce the life time of the hydrogen cell Remove the top front cover and the water bottle cap Fill the water bottle using fresh deionized water to a level approximately 15mm below the upper lip of the neck of the bottle If the generator is powered during refilling an audible and visual indication will be given by the generator when the correct...

Page 27: ...f Drain and refill with Deionized ASTM II 1MΩ 1µS filtered to 100µm Cell voltage HIGH Off Reset or hard reset Contact tech support for cell or PSU replacement if the problem persists Cell voltage LOW Off Reset or hard reset Contact tech support for cell or PSU replacement if the problem persists Cell current HIGH Off Reset or hard reset Contact tech support for cell or PSU replacement if the probl...

Page 28: ...le out of date On Calibrate conductivity sensor Software timeout Off Reset contact tech support Pump fault no cell water circulation Off Check replace pump or connection Power supply fan not rotating Off Reset replace the fan Case cooling fan not rotating On Reset replace the external fan Reservoir level sensor faulty Off Reset check connector replace sensor Purifier temp sensor faulty Off Reset c...

Page 29: ... heater Purifier temp HIGH Off Reset check connector Replace heater Purifier temp LOW Off Reset check connector Replace heater Service time On Perform service Use applicable kit O2 vent is blocked Off System lock Reset remove blockage reset JP3 on options board shorted Off Remove short reset TEMP RATE ACT 100 OVER TEMP ACT 100 LOW TEMP ACT 100 SERVICE REQUIRED ACT 100 O2 VENT BLOCK ACT 100 REMOTE ...

Page 30: ...nical Services Department at 1 800 343 4048 8AM to 5PM Eastern Time North America only or email at balstontech support parker com For other locations please contact your local representative or email at TSGIndustrial Enquiries parker com Complete and Mail or Fax in Your Warranty Registration Card Keep your product certification in a safe place Remember To Contact ...

Page 31: ...Bulletin TI H2PEMPD E Installation Operation and Maintenance Manual Hydrogen Gas Generator H2PEMPD Series www parker com fns balstonlabgenerators 5 ...

Page 32: ...facturing Limited Gas Separation Filtration Division EMEA Dukesway Team Valley Trading Estate Gateshead Tyne and Wear England NE11 0PZ Tel 44 0 191 402 9000 Fax 44 0 191 482 6296 www parker com gsfe dhFNS_TSG parker com Parker Hannifin Corporation Industrial Gas Filtraton and Generation Division 4087 Walden Ave Lancaster NY 14086 Tel 716 686 6400 Fax 877 857 3800 www labgasgenerators com CELL SPE ...

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