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Application Guide

Network Zone Systems

Thermal Management

Network enclosures are widely used both indoors and outdoors to 

secure a wide range of electronic equipment such as: switches, routers, 

gateways, power supplies, etc. These enclosures are used in a wide 

range of markets including: hospitals, manufacturing plants, refineries 

stadiums, etc. Therefore, these enclosures are exposed to a wide 

variety of ambient conditions.
Such enclosures (figure 1) can have strict ingress ratings such as NEMA 

4/4X, IP54/55, etc. These ratings, while protecting the equipment from 

some environmental conditions (dust, water spray, etc.), also effectively 

trap the heat dissipated by the active equipment inside the enclosure. 

This air, that has increased in temperature, must still provide adequate 

cooling for the components mounted inside the enclosure.
This application guide gives an overview of key design considerations 

for thermal management solutions to mitigate these thermal factors for 

Panduit’s zone enclosures. The capabilities of the various thermal 

management solutions are discussed and guidelines for recommended 

solutions are provided.

Introduction

Most of the power consumed by electronic endpoint devices is dissipated as heat, this is especially true of IT 

equipment (switches, servers, routers, etc.). To avoid equipment overheating or even failure, the cooling of this 

equipment should be considered as part of the deployment plan. When an enclosure is placed in a high ambient 

temperature environment this choice further increases the need to consider cooling options for any enclosure. 

Given the stringent sealing requirements for NEMA 4 enclosures, the air inside is completely enclosed severely 

limiting the options for cooling the air. Some of the current cooling solutions in the market use fans and vents, 

small enclosure mounted air conditioners, liquid cooled heat exchangers, compressed air vortex tubes, etc. In the 

solutions section of this document some of the more practical thermal management solutions will be considered 

for Panduit Zone Enclosures.

Figure 1: Z23U-624 Enclosure

Summary of Contents for Z23U-624

Page 1: ...gate these thermal factors for Panduit s zone enclosures The capabilities of the various thermal management solutions are discussed and guidelines for recommended solutions are provided Introduction Most of the power consumed by electronic endpoint devices is dissipated as heat this is especially true of IT equipment switches servers routers etc To avoid equipment overheating or even failure the c...

Page 2: ...nuals deployment guides etc Below is a bullet list of the information required to apply any of the cooling solutions 1 Maximum Ambient Air Temperature This is air temperature that will surround the exterior of the enclosure 2 The Internal Heat Load This is the sum of the power consumed by the equipment mounted inside the enclosure 3 Maximum Desired Internal Enclosure Temperature The equipment with...

Page 3: ...his internal air temperature must be at or below the operating temperature specified for the components installed inside the enclosure Since hot air is more buoyant it will rise towards the top of the enclosure this creates a temperature gradient inside the enclosure The bottom area of the enclosure will be near the outside ambient temperature and the top area can be 10 C to 20 C higher than the b...

Page 4: ...ernal enclosure temperature of 113 F Answer The maximum allowable power draw for the equipment inside the enclosure is 162 watts How to Find the 85 F point on the bottom horizontal axis From that point draw a vertical line to the sloped 113 F internal air temperature line Then draw a horizontal line to the right hand vertical axis Example 2 Determine the size of a heater required to maintain an in...

Page 5: ...ITHOUT A POWER SHIELD and the larger fan provides 42 CFM of airflow to cool the equipment inside the enclosure Figures 5 6 and 7 provide the fan dimensions HF09 and enclosure cutout dimensions The smaller HF05 fan provides 24 CFM of airflow to cool the equipment inside the enclosure A similar mounting location is recommended for the HF05 fan and figures 9 and 10 show the dimensional information Re...

Page 6: ...rom Pentair Figure 5 Dimensions of a HF09 exhaust fan and exhaust vent Figure 6 Cutout dimensions for HF09 fan 8 21 208 8 21 209 Exhaust Grille HF09 70 CFM 119 m3 hr Side Mount Filter Fans 8 21 208 8 21 209 4 15 105 3 34 85 7 28 185 4 69 119 7 28 185 85 21 1 65 42 ø 18 5 4x 7 28 185 6 97 177 6 ...

Page 7: ...proximate location for the HF09 fan and vent cutouts The white lines give a relative indication of the space required for the fan and the dimensions show the location for the cutouts to install the fan and vent 7 ...

Page 8: ... Figure 9 Dimensions of a HF05 exhaust fan and exhaust vent and cutout dimension 6 15 157 6 15 158 6 15 157 6 15 158 Exhaust Grille HF06 35 CFM 59 m3 hr Side Mount Filter Fans 3 98 101 3 13 81 1 53 39 73 19 5 24 133 4 59 119 5 24 133 Order exhaust grille kits separately 5 24 133 4 92 125 18 5 ø 18 5 4x 8 ...

Page 9: ...vent cutouts The white lines give a relative indication of the location for the fan and the dimensions show the location for the cutouts to install the fan and vent The starting location is the same as the HF09 fan only the hole dimensions are smaller 9 ...

Page 10: ...w vendor recommendations for minimum clearances around active equipment e g 2 for convection cooled switches 2 Read the instruction manual available from the vendor for the T15 AC Unit A hyperlink to the manual is provided at the end of this document 3 Follow vendor recommendations for minimum clearances around exterior of the AC unit 4 Mount equipment with lower operating temperatures on the lowe...

Page 11: ... truncate at 55 C outside ambient temperature Figure 12 Cutout dimensions for the T15 AC unit as viewed from the outside of the enclosure Note Phantom lines represent air conditioner The small web between the cutouts can be eliminated for convenience as the discharge of the T15 is ducted away from the intake Mounting Cutout Dimensions 15 75 2 50 4 12 4 75 3 81 7 50 13 00 2 1 50 2 ø0 312 4 0 37 2 0...

Page 12: ...Figure 13 Z23 shown with T15 AC unit Note the recommended mounting location low on the hinge side 12 ...

Page 13: ...e cutout starts approximately 12 inches from the bottom of the enclosure to allow the discharge duct to just clear the accessory bracket above it and the power shield below not shown This location will allow the power shield to be removed from the enclosure with the T15 unit installed 13 ...

Page 14: ...he location of the T15 discharge with the mounting bracket on the interior of the Z23 enclosure The bracket needs to be removed to access the upper mounting holes for the T15 The discharge duct sits above the power shield not shown 14 ...

Page 15: ...ches 2 Figure 17 provides a guide for a Panduit Z22x enclosure heat dissipation for various external ambient temperatures The Z22 enclosure s compact size limits the amount of equipment that can be deployed inside it These physical space constraints render supplemental cooling with fans or AC units moot Figure 16 Z22U Enclosure Figure 17 Z22 enclosure thermal guideline sealed 15 ...

Page 16: ...c 01170 pdf https www pentairprotect com wcsstore ExtendedSitesCatalogAssetStore Attachment HoffmanProductAttach ments InstructionManuals 89134973 pdf https www pentairprotect com wcsstore ExtendedSitesCatalogAssetStore Attachment HoffmanProductAttach ments SpecSheets Spec 00733 pdf https www pentairprotect com wcsstore ExtendedSitesCatalogAssetStore Attachment HoffmanProductAttach ments Instructi...

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