PANDROL 02500 Operation And Maintenance Manual Download

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Partners in excellence

ENG_OMM_IMPACT_WRENCH_P01

09th November 2021

OPERATION AND MAINTENANCE

MANUAL

Impact

Wrench

MODEL 02500

Summary of Contents for 02500

Page 1: ...Partners in excellence ENG_OMM_IMPACT_WRENCH_P01 09th November 2021 OPERATION AND MAINTENANCE MANUAL Impact Wrench MODEL 02500...

Page 2: ...ho handle and operate the machine It is originally written in English and translated into the local language by Pandrol Pandrol reserves the right to change specifications equipment instructions and m...

Page 3: ...ebsion calibration 13 7 Review of hydraulic principles 14 7 1 Hydraulic formulas 14 7 2 Back pressure 14 8 Maintenance 15 8 1 General 15 8 2 Warning labels and information symbols 15 9 Limited warrant...

Page 4: ...d personnel well informed and educated in general railway workmanship and specifically in the conditions standards and regulations on specific rail track The machine may only be used for its specified...

Page 5: ...nt such as oil injection resistant work gloves safety glasses safety boots ear protection and other safety apparel dictated by your supervisor applicable for the job you are doing and the tool you are...

Page 6: ...serviced maintained or in any way modified only by trained personnel who are familiar with the Operation Maintenance Manual and have received training and information from Pandrol In order to avoid pe...

Page 7: ...ent safe and ergonomic work position for the task at hand A torque adjustmentknob dials in torque from 0 3500 ft lb Designed for 5 or 10 GPM Fig 1 Fig 2 Fig 3 Flow Pressure Dimensions Weight 5 GPM 19...

Page 8: ...er source ON to supply 10 GPM to tool To tighten bolts push the lever handle located on both sides of impact wrench manifold forward To loosen bolt pull lever handle back Pull the trigger up to start...

Page 9: ...be assembled 180 apart with 1 at the 12 00 Position and the other at the 6 00 position 5 2 Cold weather operation Hydraulic system performance is affected when the temperature drops below 50 F Therefo...

Page 10: ...slow and has low power Check that torque adjustment valve is screwed in and not adjusted all the way out Check that flow is 10 GPM and system pressure is set at 2000 PSI Trigger sticks Check for dirt...

Page 11: ...d all the way in back adjustment knob out one and a half turns counterclockwise to decrease initial torque Begin tightening bolt keeping a close watch on the torque gauge Turn the adjustment knob in c...

Page 12: ...Size Wrench PSI Torque FT LB Tension LB 3 4 460 300 21 500 7 8 500 485 29 500 1 540 730 39 000 1 1 8 565 900 46 000 1 3 8 750 1700 69 000 Size Wrench PSI Torque FT LB Tension LB 3 4 470 400 28 000 7...

Page 13: ...ple tools with 2000 PSI operating pressure are installed on a system with 250 PSI back pressure This leaves 1750 PSI as a maximum tool pressure Imagine a system with 500 PSI back pressure 2000 Minus 5...

Page 14: ...ex of over 140 work for a wide range of operating conditions Have tool inspected at least annually by Pandrol or a Pandrol qualified service representative to determine if tool is in need of safety ch...

Page 15: ...and information symbols on the machine If any of these labels become damaged or lost they are to be replaced with new original warning labels that are available from Pandrol 15 av 24 OPERATION AND MA...

Page 16: ...ance Serial numbers must not have been altered defaced or removed Such action voids limited warranty 9 1 Exclusions to limited warranty This limited warranty is exclusive and is in lieu of any other w...

Page 17: ...2 5 GPM circuits 5000 watt generator 02050RM Modular power unit 1 9 GPM 03700A Electric power 1 10 GPM or 2 5 GPM circuits Grinders 09200A Precision frog grinder 06000 Profile grinder 06950 06950A Mul...

Page 18: ...e trigger versions available 00800A 16 Rail saw 05000 Hand pump weld shear 02500 10 GPM 1 Impact wrench 08300 Spike driver 01600A 5 GPM 1 Impact wrench 01100RM Light weight spike puller Other products...

Page 19: ...motors without bearing manufactured after april 2003 Without bearing 02599 Internal seal kit 02598 18mm shaft seal kit Fig 5 Fig 6 19 av 24 OPERATION AND MAINTENANCE MANUAL I ENG_OMM_IMPACT_WRENCH_P0...

Page 20: ...12 Assembly 12 1 Parts diagram 20 av 24 OPERATION AND MAINTENANCE MANUAL I ENG_OMM_IMPACT_WRENCH_P01 I 09th November 2021 Pandrol 2021...

Page 21: ...12 2 Parts list 21 av 24 OPERATION AND MAINTENANCE MANUAL I ENG_OMM_IMPACT_WRENCH_P01 I 09th November 2021 Pandrol 2021...

Page 22: ...12 3 Parts diagram and list 22 av 24 OPERATION AND MAINTENANCE MANUAL I ENG_OMM_IMPACT_WRENCH_P01 I 09th November 2021 Pandrol 2021...

Page 23: ...art of Pandrol All components of the product can either be Recycled Taken care of Be re used We recommend you to follow your local region regulations of environmental and recycling policies 15 Recycli...

Page 24: ...Find out more at pandrol com Pandrol Pandrol Partners in excellence...