Palamides delta 151 Manual Instruction Download

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M a n u a l I n s t r u c t i o n

Model 151

April 2005

palamides GmbH

Benzstraße 14 – 71272 Renningen

Tel: +49 (0) 7159 / 92570-0 – Fax +49 (0) 7159 / 92570-99

www.palamides.de

Summary of Contents for delta 151

Page 1: ...1 M a n u a l I n s t r u c t i o n Model 151 April 2005 palamides GmbH Benzstraße 14 71272 Renningen Tel 49 0 7159 92570 0 Fax 49 0 7159 92570 99 www palamides de ...

Page 2: ...2 ...

Page 3: ... 2 Technical Data 9 3 Fundamental Safety Advice 11 4 Machine installation 13 5 Description of the machine parts 16 6 Handling and Operation 20 7 Setting up the machine 27 8 Optimisation menu 43 9 Quick set up 46 10 Quick Check 47 11 Sensors Pneumatics Motors 49 ...

Page 4: ...1 4 Subject to change without notice ...

Page 5: ...and Safety legislation of the EC Machinery Directive This Declaration becomes invalid if an alteration is made which has not been agreed with ourselves Product Automatic Delivery delta Model 151 152 153 Serial number Appropriate EC Directives EC Machinery Directive 98 37 EG EC Low Tension Directive 73 23 EWG To comply the basic requirements we consulted the following appropriate standards EN 12100...

Page 6: ...t important aspect is not the bundling of the packages but the rationalisation achieved By using a delta one person can operate a folding machine rather than 2 3 With a saddle stitcher the work can easily be taken off the machine by the same operators who load it Rationalisation of the delivery process on saddle stitchers and folding machines Makes use of the top running speed and performance of t...

Page 7: ...s standard together with the jogging device ensures that pile formation is neat and reliable The pile is bundled directly in the collection shaft using the patented operating process which has been implemented in the delta No slipping in the pile whether unstable products or the smallest package the delta bundles reliably Bundling is carried out using a choice of coated Kraft paper or PE film in e...

Page 8: ...th a pile height of less than 20 mm SADDLE STITCHER CONNECTION For operation with saddle stitchers An appropriate saddle stitcher plug to be provided by the customer NAVIGATOR INTERFACE For operation after MBO folding machines with Navigator control STAHL INTERFACE 10 PIN For operation after Stahl folding machines with 10 pin plug STAHL DIGITAL INTERFACE For operation after Stahl digital folding m...

Page 9: ...ax for 1 up 760 mm x 305 mm max for 2 up 335 mm x 305 mm max for 3 up 235 mm x 305 mm delta705 max for 1 up 760 mm x 305 mm max for 2 up 335 mm x 305 mm max for 3 up 235 mm x 305 mm max for 4 up 175mm x 305 mm max for 5 up 148 mm x 305 mm min package height without small package device 20mm min package height with small package device 3mm max package height depends on product 150 mm Performance Ov...

Page 10: ... Type 2221 Serial no 16 95 9 64 microphone type 4176 no 1718861 accuracy class 1 acoustic calibrator type 4230 serial no 1678942 2 2 Connections Elec connection 6 KW Compressed air consumption 350 ltr min net 6 bar dry filtered air supplied by the customer The supply of purified dry compressed air 6 bar is not included in delivery delta layout ...

Page 11: ...eliveries meet all safety related regulations For this purpose moving and rotating parts are covered with safety hoods which are mechanically or rather electrically locked in such a way that no unreasonable interference with the operation exists 2 It is extremely important with all safety related measures that the operating personnel practice high safety levels and have remaining sources of danger...

Page 12: ...ENCY OFF Button 15 Do not immediately switch the machine back on if it stops for some unknown reason Make sure first that the machine is in perfect condition and that no other person is busy on the machine 16 If you have to carry out extensive mechanical electrical maintenance or repair work to the machine turn off the main switch and if necessary secure it with a padlock 17 Never open the main co...

Page 13: ...e forklift truck must be positioned as shown in the photograph below because of the centre of gravity The machine must be moved carefully in order to prevent it from tilting delta Picture 1784 r 4 2 Unpacking Remove the plastic packaging or the seaworthy crate from the machine The machine is secured and screwed down to the transport pallet by metal angled pieces Remove the screws so that the metal...

Page 14: ...lift truck must be positioned as shown in the photograph below because of the centre of gravity The machine must be moved carefully in order to prevent it from tilting TIP Screw the adjustable feet 2 in the holes The adjustable feet are part of the accessories in the tool box delivered with the machine They are screwed into the machine frame View Picture 1779 Picture 1782 1 1 2 2 ...

Page 15: ... wiring diagram is in the documentation folder 4 6 Checks before first commissioning 4 6 1 Control box During transport it is possible that the screws on the electrical terminals are loosened In order to ensure trouble free operation it is necessary to tighten up the terminals of the relays and contactors 4 6 2 Safety hoods function Before the machine is integrated into the production process the ...

Page 16: ...apter contains the designations for individual machine groups delta Abb 1040841r 1 Upper band unwinding 5 Operating controls 2 Jogging gear 6 Pressing unit 3 Side loader 7 Round belts infeed 4 Lower band unwinding 8 Delivery Package lift left and right side view Abb 1601 Abb 1598 1 Package lift ejector 2 Package lift table 5 3 2 1 7 6 4 8 1 2 ...

Page 17: ... 17 View to the front Abb 1040884 1 Upper band pressure shaft 4 Elevation table 2 Stacking level compensation 5 Dummy plate 3 Rear jogger 6 Contact pressure axle 3a Rear jogger adjustment 7 Complete adjusting frame View to the back Abb 1040868 7 3 4 2 1 3 6 3a 3 3a 3 5 ...

Page 18: ...the machine parts 18 Subject to change without notice View Abb 1040849 1 Upper belt contact pressure shaft 3 Stopper finger 2 Buffer spring 4 Support finger View Abb 1040852 1 Shingling axle 2 Presssing unit 1 1 2 3 4 2 ...

Page 19: ...ug can be plugged directly into an MBO folding machine If you wish to work without the appropriate coupling the machine can be operated using self control mode NOTE There is no communication with the rest of the equipment in self control mode The rest of the equipment continues to run when there is a fault at the delivery With self control mode the delivery must always be monitored Standard Self c...

Page 20: ...he menu guide on the display If a key is lit up this option is activated If the key flashes it is waiting for input The display shows which inputs can be made Confirm with enter Repeatedly pressing the option key will lead back to the main menu Those authorised to service the machine and service engineers have access to certain machine data via submenus Abb 497 Group 1 Switching on and operating t...

Page 21: ...onds until it is operational During this time any products which may be moving through the machine will be ejected via the waste sheet deflector 4 Sheet call up Only in connection with an MBO folding machine Sheet call up to the folding machine With MBO Navigator connection Deletes errors on the folding machine 5 Single sheet Only in connection with an MBO folding machine A single sheet can be cal...

Page 22: ...it is brought to the home position by pressing this key 2 When the machine has started the function of this key is remainder packing 8 Calibration The small control light on the key flashes when this key is pressed The next sheet that comes along will be measured and taken as a reference The light goes out 9 Inspection sheet 1 The waste sheet deflector ejects the next sheet 2 The key flashes if it...

Page 23: ...ter Saves newly entered values 7 Delete Deletes values called up Group 3 description Information which is normally standard and cannot be altered appears on the display Abb 1937 03 1 Homepage Back to the homepage 2 Status line 3 Menu items Selection and display of menu items 4 Standard info Standard information Batch counter 0 Batch selected 50 Total counter 0 Examples h 0 Speed m min 0 CAUTION Ma...

Page 24: ...and assigned to the relevant shafts The height of the delivery must then be aligned exactly to the height of the folding machine The product stream must be conveyed to the relevant shafts The round belts must be parallel so that the products are not twisted Top view plan 1 Folding machine 4 Pre press roller 2 Round belt shaft 1 5 Main press roller 3 Round belt shaft 2 6 Shaft infeed 6 3 5 2 1 3 6 ...

Page 25: ... front of the folding machine 2 Lock the adjusting feet 1 Spanner 12 picture 1726 Adjusting feet Abb 1726 1 Establish power supply 2 Establish connection to the folding machine 3 Connect compressed air CAUTION Risk of stumbling over connecting cables and hoses Lay cables and hoses so that there are no places forming a tripping hazard 1 ...

Page 26: ...n 26 ubject to change without notice Clamping lever Abb 1040834 4 Open lever 2 on the delivery 5 Adjust delivery 6 Switch on main switch Plan of the side view of the delivery Brochure strikes the round belt opening exactly 2 ...

Page 27: ...dle stitcher For multiple up work the products must be spread out The angled infeed aligns the product to the pile containers Note the sequence for adjustments 1 upper round belt shaft 1 2 lower round belt shaft 2 3 upper round belt shaft 3 4 lower round belt shaft 4 Plan of the side view of the delivery TOOLS REQUI4RED Allen key or screwdriver WARNING Danger of being caught in running belts Tools...

Page 28: ...ork as standard 2 Open safety hood 3 Set to inching mode and turn speed regulator 4 Move the middle belt to the middle of the product Move both outer belts up to 20 30mm to the edge of the product View Adjustment of the round belts Upper round belt view Abb 8879 1 Carry out this adjustment for each up work of the product View delta 3 up delta 5 up Re adjust the round belts for each up work ...

Page 29: ... shaft 1 Align belt 2 to the transport belt 1 Ö see picture 1040837 2 Align both outside belts parallel to each other In doing so pay attention to the number of grooves on round belt shaft 1 3 Use the number of grooves to adjust both outer belts This will ensure that the product is not fed in at an angle Round belt adjustment Abb 1040837 1 Transport belt 3 Photocell 2 Round belt Wrong Adjust lower...

Page 30: ...r large formats For large formats the products cannot be fed into the middle of the shaft The band is then no longer in the middle of the product This has no adverse effect on functionality Round belts large product top view 7 2 Presse drive The round belts and the folding machine must run at the same speed This guarantees trouble free transfer of the products 1 Adjust the speed using the press dr...

Page 31: ... of the product The main press rollers press the product with up to 3 5t Adjust pressing unit Adjust pressing unit Abb 1735 1 Loosen all four star handles 1 2 Open lever 2 3 Put under 75 of the product 4 4 Put under 50 of the product 3 5 Carry out the adjustment on both sides 6 Close the lever 7 Re tighten the star handles TIP Tighten only by hand NOTE Check product for marking 3 4 2 1 ...

Page 32: ...X2 2 measure the sheet format 1 Position infeed photocells BEX2 1 and BEX2 2 on the delivery above the product 2 Press the following sequence of keys 1 Home position 2 Start 3 Calibrate key flashes 4 Single sheet call up Control panel Abb 491 Control panel Abb 7677 2 7 5 Auto set up The shingling axle adjusts automatically to the length of the product 1 Press the following sequence of keys 1 Calib...

Page 33: ...e adjusted in height The shingling axle 2 is adjusted to the product s size using the auto calibrate function The shingling axle can be readjusted in the manual function menu This takes place using the manual function key on the operating controls The upper lower belt pressing force must be lowered for thick products This takes place by turning the shingling axle by up to 90 The shingling axle is ...

Page 34: ...921 1 Loosen set screw 1 2 Adjust the shingling axle 2 to the thickness of the product 3 Tighten set screw 7 7 Shaft infeed Adjust upper belt In addition the product can be fed by adjusting the upper belts 1 Turn the knurled screw 4 Ö The upper belt pressure shaft 3 is adjusted Upper belt pressure shaft Abb 1653 3 1 2 4 ...

Page 35: ...he support finger so that it does not bend into the shaft TIP Important adjustment for smooth operation 1 Lift the stop rocker 7 and let it engage 2 Loosen knurled screw 6 3 Adjust the support finger 5 to the format 4 Loosen the stop rocker holder and locking button 8 5 Engage the stop rocker back down Support finger Abb 1658 6 5 8 7 ...

Page 36: ...llers 1 Adjust the pressure axle 9 using the knurled screw 10 Ö Adjust equally on both sides Ö Loosen the set screw on the contact rollers 11 Ö Adjust the contact rollers to the product Ö Tighten set screw Pressure axle contact rollers Abb 1654 Knurled screw contour pre setting 3 2 a 10 11 9 ...

Page 37: ...ates and the back jogger on the adjusting frame undertake this function Adjust lateral jogging plates Two jogging plates are required per up work Jogging plates Abb 1654 1 Loosen lever 1 2 Adjust both jogging plates to the height of the product Ö The jogging plates are located in the narrowest position when the machine stops Set the adjusting frame to the product length Abb 1731 1 Loosen lever 1 1...

Page 38: ...ng frame to the product width by turning the knurled screw 2 Adjusting the angle of the rear jogging plate Abb 1040864 1 Loosen both screws 1 using allen key no 4 2 Set the angle of the jogging plate to the products Ö by adjusting the lever 2 3 Tighten both screws again 1 1 2 4 ...

Page 39: ...quired delivery side the machine automatically identifies the delivery direction Adjustable in 4 delivery directions Adjusting the side loader to the package lift Abb 1040836 Package lift Abb 1598 WARNING Danger of being crushed by pusher moving upwards Tools or fingers can be pulled in Do not reach into open area 1 1 ...

Page 40: ...7 10 Adjustments at the operator controls Picture 497 1 Home position 4 Single sheet call up 2 Auto set up 5 Inching button 3 Set up 6 Calibrate Changing values 1 Select menu 2 Select function 3 Enter value 4 Confirm with E 5 if required delete with C 1 3 2 4 6 5 ...

Page 41: ...ss The destacking process repeats itself once the destacking amount is reached 1 Measure the height of 10 sheets at the spine 2 Press the set up button on the operator controls and follow the instructions Reduce the value if the machine destacks too quickly Increase the value if the machine destacks too slowly Measuring device Picture 1921 7 10 4 Total counter Set by entering a user defined value ...

Page 42: ...reaches into the shingled stream Single sheet operation should also be chosen for freshly printed products These products tend to rub against each other as the products are pushed on top of each other during shingle formation The shingled stream single sheet key alternates between these two operating modes Single sheet mode can be recognised by the transport belts running permanently 7 12 Shingled...

Page 43: ...ary to lower the intermediate position so that there is enough room for the pressing rails to retract The setting range lies between 200 mm and 200 mm Ideally after reaching the intermediate position the upper edge of the package is approx 20 mm under the pressing rails 8 3 Pressing rails earlier later After reaching the intermediate position the pressing rails move to their working position The p...

Page 44: ...are loaded by entering 1 8 10 Tolerance All products are measured by the delivery s infeed photocell Now extra tolerance to the reference value which is measured by the calibrate key can be entered in 0 1 mm Products which exceed this value the tolerance value are ejected via the waste sheet deflector 8 11 Jogging time The jogging frequency can be adjusted here The set time in msec units correspon...

Page 45: ...ermines for how long the band is welded Band type is selected in the option menu Paper or plastic film The welding time is chosen depending on the material 8 16 Cooling time This adjustment determines for how long the band is cooled Band type is selected in the option menu Paper or plastic film The cooling time is chosen depending on the material 8 17 Sheet recognition In double stream it could ha...

Page 46: ... roller 75 2 Main press roller 50 Saddle stitcher 1 Pre press roller 125 2 Main press roller approx 100 or more Controls 1 Press calibrate key Page 37 2 Call up product 3 Press auto calibrate key Page32 6 Call up the product and allow it to run up to the shaft by pressing the rocker switch Page 37 7 Adjust lateral jogging plates to the product Page 37 8 Adjust adjusting frame to the product width ...

Page 47: ...ons that you should ask yourself after set up 1 Is the height of the delivery to the folding machine correct Plan 2 Are the brochures conveyed at an equally slanted angle 3 Are the round belts running parallel to each other and are they adjusted correctly to the product View ...

Page 48: ...5 Are the infeed photocells free 6 Have the pre and main pressing rollers been adjusted to the product thickness View 7 Do the transport belts convey the shingled stream continuously without faltering 8 Are the shingled streams fed into the middle of the shafts View 9 Have the support fingers in front of the shaft been adjusted Upper round belts view 3 2 a ...

Page 49: ...ulses These signals can be evaluated so that conclusions can be drawn about the paths covered The encoders fitted by palamides are equipped with two impulse tracks which also enable recognition of the direction of rotation left right turning The second track B track is placed at 90 to the A track Encoders with 32 and 200 impulses respectively are used on the delta As the sensors do not have any so...

Page 50: ... to change without notice 11 2 Sensors Delta sensors overview Abb 575 5 Delta sensors overview Abb 1589 r BE 2 02 BE 2 01 BE 5 04 BE 2 01 BE 2 02 BE 2 03 BE 5 09 BE 5 10 BE 4 01 BE 5 05 BE 5 07 BE 4 04 BE 4 02 BE 5 06 BE 5 08 BE 4 07 BE 4 08 ...

Page 51: ...Description Function BEX2 1 Sensor sheet measurement Count and measure sheets BEX2 2 Sensor sheet measurement Count and measure sheets Shaft encoder BEX 2 03 Press shaft encoder Abb 550 Sensor Position Description Function BEX 2 03 Press shaft encoder The current rotational speed is sent to the controls BEX2 1 BEX2 2 BEX 2 03 ...

Page 52: ...scription Function BE4 01 Belt drive shaft encoder Rotational speed control of the belt drive Shaft encoder BE 4 02 Elevation table shaft encoder Abb 565 Sensor Position Description Function BE4 02 Elevation table shaft encoder Determines the position of the elevation table BE4 04 Sensor Elevation table home position BE4 01 BE4 02 BE4 04 ...

Page 53: ...er Abb 07 Sensor Position Description Function BE 4 05 Right side loader BE 4 06 Left side loader Sensor BE 4 07 und BE 4 08 Ejector shaft encoder Abb 1030565 Sensor Position Description Function BE 4 07 Ejector in home position BE 4 08 Ejector in operating position BE4 06 BE4 05 BE 4 07 BE 4 08 ...

Page 54: ...ge lift right side Abb 569 Sensor Position Description Function BE 5 04 Package lift right side When activated the package lift is located on the right hand side Sensor BE 5 05 Pressing rails Abb 570 Sensor Position Description Function BE 5 05 Pressing rails in home position BE 5 05 ...

Page 55: ...6 Pressing rails Abb 571 Sensor Position Description Function BE 5 08 Welding die in operating position BE 5 06 Pressing rails in operating position Sensor BE 5 07 Welding die in home position Abb 578 Sensor Position Description Function BE 5 07 Welding die in home position BE 5 06 BE 5 07 BE 5 08 ...

Page 56: ... Position Description Function BE 5 09 Jogging plate narrowest position BE 5 10 Jogging plate widest position Sensors BE11 BE11 02 and BE11 04 Package lift Abb 1030537 Sensor Position Description Function BE11 01 Package lift down BE11 02 Package lift up BE11 04 Slider operating position BE 5 10 BE 11 02 BE 5 09 BE 11 01 BE 11 04 ...

Page 57: ...Motors 11 Subject to change without notice 57 11 3 Cylinder delta cylinder overview Abb 575 5 delta cylinder overview Abb 1589 r Z13 Z9 Z4 Z7 1 Z11 1 Z10 1 Z8 Z12 1 Z7 2 Z11 2 Z10 2 Z2 1 Z2 6 Z5 1 Z5 2 Inside the machine ...

Page 58: ...sheet deflector cylinder Open waste sheet deflector pressing unit Abb 550 Cylinder Position Description Function Z12 1 Open pressing unit left Z13 Waste sheet deflector Stopper cylinder Stopper cylinder Abb 553 Cylinder Position Description Function Z9 Stopper Z9 Z13 Z12 1 ...

Page 59: ...shaft narrower wider small format Shaft Abb 558 Cylinder Position Description Function Z2 1 Z2 6 Small format option pre collection fingers Z5 1 Z5 2 Shaft narrower wider Ejector cylinder Ejector Abb 556 Cylinder Position Description Function Z4 Ejector Z4 Z2 1 Z2 6 Z5 1 Z5 2 ...

Page 60: ...ng rails welding die cylinder Pressing rails welding die t Abb 558 Cylinder Position Description Function Z10 1 Welding die left Z11 1 Pressing rails left Band tensioner cylinder Abb 8560 Cylinder Position Description Function Z8 Upper band tensioner Z2 1 Z2 6 Z5 1 Z5 2 ...

Page 61: ... lift Abb 1030574 Cylinder Position Description Funktion Z15 Slider cylinder Z14 Package table cylinder YA11 04 Valve V10 Package lift upwards YA11 05 Valve V11 Extend slider Side loader cylinder Right side loader Abb 07 Cylinder Position Description Function Z1 Side loader cylinder Z15 YA11 05 YA11 04 Z14 Z1 ...

Page 62: ...hange without notice 11 4 Motors Delta motors overview Abb 575 5 Delta motors overview Abb 1589 r M2 Press M5 Side jogger M3 Belt drive M6 Shaft rear wall jogger M4 Elevation table M11 Format adjustment M2 M4 M6 2 M3 Behind control cabinet M5 M11 ...

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