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MBT 201 SYSTEMS

MAINTENANCE

MANUAL

OPERATION &

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Summary of Contents for MBT 201

Page 1: ...MBT 201 SYSTEMS MAINTENANCE MANUAL OPERATION ...

Page 2: ...MANUAL NO 5050 0381 REV E i ...

Page 3: ...AC SODRTEK SODR X TRACTOR THERMOFLO THERMOJET THERMOTWEEZ andVISIFILTER PACE products meet or exceed all applicable military and civilian EOS ESD temperature stability and otherspecifications includingMIL STD 2000ANSI J STD 001 IPC7711 IPC7721andIPC A 610 For any questions regarding this Operation Maintenance Manual contact your local authorized PACE distributor or contact PACE directly at the app...

Page 4: ...anguage 14 SafetyGuidelines SwedishLanguage 15 Set up 16 System 16 HandpieceVacuumPressure 18 Quick Start Basic Operation 21 Operation 22 Tip Temperature Selection 22 ChannelLedOperation 22 CorrectiveMaintenance 23 VisiFilter Element Replacement 23 Handpieces 24 PowerSource 25 ReplacementParts 26 PowerSource 26 Accessory Kit MBT 201 27 Table Page Table I Heater Assembly Chekout Procedures 24 Table...

Page 5: ... user to set the true temperature desired for any size and type of tip or handpiece The MBT 201 systems are available in a 115 VAC 97 127 VAC version or a 230 VAC 196 253 VAC version The 230 VAC version system bears the CE Conformity Marking which assures the user that it conforms to all the requirements of council directive EMC 89 336 EEC The systems package includes the power source with a selec...

Page 6: ...CUUM AND AIR Measurements at front panel AUTO SNAP VAC and Controllable PRESSURE Ports of power source Vacuum Rise Time Evacuates 33 cc 2 cubic inch volume to 25 cm Hg 10 in Hg in 200 ms Vacuum 51 cm Hg 20 in Hg nominal Pressure 48 Bar 7 P S I nominal MAX setting Air Flow 9 SLPM 0 32 SCFM maximum ENVIRONMENTAL REQUIREMENTS Ambient Operating Temperature 0 C to 50 C 32 F to 120 F Storage Temperature...

Page 7: ...ure Range 232 C to 482 C 450 F to 900 F nominal Accuracy 5 of control setting Tip Temperature Stability 1 1 C 2 F at idle from Set Tip Temperature NOTE True minimum and maximum Operating Tip Temperatures may vary depending on handpiece tip selection EOS ESD Tip To Ground Resistance Less than 2 ohms AC Leakage Less then 2 millivolts RMS from 50Hz to 500Hz min General Information 3 ...

Page 8: ...ng continuous use With the unique Flo D Sodr tip the Sodr X Tractor performs safe continuous SMT land cleaning and preparation The slim line pencil grip design and finger actuated vacuum switch allow easy use and manipulation in tight places OptionalHandpieces TT 65 ThermoTweez Handpiece Provides safe one handed reflow and removal of PLCCs LCCCs chip components and other surface mount devices Its ...

Page 9: ...y removes large SMDs without damage to the board or adjacent components even on heavy multilayer assemblies The unique vertically oriented design and a wide variety of quick change tips easily reach into tight work areas for safe SMD removal The Dual ThermoPik s self adjusting integral vacuum pick and unique design provideeasy one handedoperation TJ 70 ThermoJet Handpiece Provides safe rapid insta...

Page 10: ...ion from MBT system to the handpiece connected to channel 2 6 CH 1 LED Green LED provides visual indication of duty cycle control of channel 1 Indicator lights as power is applied to the connected handpiece 7 CH 2 LED Green LED provides visual indication of duty cycle control of channel 2 Indicator lights as power is applied to the connected handpiece 8 AUTO SNAP VAC PORT Quick connect fitting whi...

Page 11: ...rature Control CH 1 LED CH1Power Receptacle Earth Ground Receptacle Power Switch CH 2 Variable Temperature Control Controllable Pressure Port CH 2 LED AutoSnap Vac Port CH 2 Power Receptacle AC Power Receptacle FootPedal Receptacle General Information 7 ...

Page 12: ...leforprovidingpowertothesystem from AC outlet through Power Cord and location of fuse which protects system from overcurrentconditions 13 FUSE Provides overload protection for MBT system 14 FOOT PEDAL RECEPTACLE Input for foot pedal optional which actuates vacuum or pressuretotheair operatedhandpieces General Information 8 ...

Page 13: ...ion that if not closely followed might result in severe personnel injury or death Danger is not used for property damage unless personal injury risk is present The purpose of this SAFETY section is to inform users of the heading guidelines used in this manual to indicate special Notes Cautions Warnings or Dangers Also included are recommended precautions which must be observed when operating or se...

Page 14: ...owered on and for a period of time after power off DO NOT touch either the heater or the tip Severe burns may result 4 PACE Tip Tool Stands and handpiece cubbies are designed specifically for use with the associated handpiece and houses it in a manner which protects the user from accidental burns Always store the handpiece in its holder Be sure to place the handpiece in its holder after use and al...

Page 15: ... das System eingeschaltet ist oder erst vor kurzer Zeit ausgeschaltet wurde HeizelementundLoetspitzenichtberuehren Verbrennungsgefahr 4 PACE Tip Tool und andere Handwerkzeugablagen sind so konstruiert dass ein versehentlichesBeruehrendesdazugehoerendesHandwerkzeugesvermiedenwird Bewahren Sie das Handwerkzeug nach Gebrauch stets in der Ablage auf Bevor das Handwerkzeug an einem anderen Ort gelagert...

Page 16: ...ser toujours les outils après chaque utilisation dans leurs étuis supports afin de permettre leur refroidissement 5 Utiliser toujours les stations Pace dans unlieu bien ventilé Des extracteurs de fumée Pace sonthautementrecommandéspourprotégervotrepersonneldesvapeursdesoudure flux 6 Prenez les mesures nécessaires quand vous utilisez des produits ex solder paste chimiques Reportez vousaudocument fi...

Page 17: ... produtos PACE devem ser apenas efectuados por pessoal qualificado Linhas de alimentação podem ficar expostas ao desmontar o equipamento Pessoal de reparação deve evitar o contacto com essas partes aorepararoproduto 2 Para evitar danos pessoais siga as normas de segurança OSHA ou outras normas aplicáveis 3 Resistencias de aquecimento dos ferros e as pontas instaladas estão quentesquando o ferro es...

Page 18: ...ida y por un periodo de tiempo después de apagar el equipo No toque el calentador o la punta Las quemaduras severas pueden resultar 4 El Soporte de punta y Herramienta PACE se diseñan específicamente para el uso con las herramientas asociadas y las almacena de una manera que protege al usuario de las quemaduras accidentales Siempre guarde la herramienta en su soporte Esté seguro de poner la herram...

Page 19: ...en och en tid efter att strömmen slagits av RÖR EJ element eller spets Risk för brännskador 4 PACE Spets och Verktygshållare är speciellt utformade för att passa PACE respektive verktyg så att risken för brännskador kan undvikas När verktyget ej används bör det alltid förvaras i sin hållare 5 Tillse att ventilationen är god där PACE System används Ett lödröksutsug system som t ex PACE tillhandahål...

Page 20: ...system IMPORTANT The AC supply receptacle must be checked to ensure proper grounding before initial system operation SET UP 5 Assemble the Tip Tool Stand s and if desired attach to the power source Assembly instructions are enclosed with each stand 6 If you have purchased the optionalTip Temperature Selection System Chart Holder 1257 0186 P1 attach it to the top of the power source using the suppl...

Page 21: ...e use of coloredmarkers P N6993 0136CableMarker Kit to identify the particular handpiece power cable and or air hose Attach any two like colored markers one to each end of the handpiece power cable or air hose Select and use a different color marker for each handpiece 11 If you have purchased the optional foot pedal insert the foot pedal connector plug into the Foot Pedal Receptacle on the rear pa...

Page 22: ...ilter assembly connected to theAUTOSNAP VAC Port or Controllable PRESSURE Port at one time Attachment to both ports simultaneously will cause a deterioration of performance SET UP Figure 5 Handpiece Quick Connect Hose QUICK CONNECT METHOD To set up each air handpiece for the quick connect operation performthefollowingsteps 1 Attach a 1 inch length 2 5cm of clear pvc Air Hose P N 1325 0003 07 to th...

Page 23: ... handpieces configured 4 Prepare a VisiFilter in the following manner a Connect a 1 inch 2 5cm length of clear pvc Air Hose to each side of the VisiFilter push and turn hose onto VisiFilter nipple to seat b To the free end of the Air Hose connected to the FLOW IN side of the VisiFilter insert the ridged end of a Female Quick Connect Hose MountFitting P N1259 0086 c Insert the ridged end of a Male ...

Page 24: ...e with CableClips P N1321 0085 01 3 Prepare a VisiFilter in the following manner a Connect a 1 inch 2 5cm length of clear pvc Air Hose to each side of the VisiFilter push and turn hose onto VisiFilter nipple to seat b To the free end of the Air Hose connected to the FLOW IN side of the VisiFilter insert the ridged end of a Female Quick ConnectHoseMountFitting P N1259 0086 c Insert the ridged end o...

Page 25: ...theAUTOSNAP VAC Port or the Controllable PRESSURE Port Attachment to both simultaneously will cause a deterioration in performance a All handpiece Tip Tool Stands set up as desired using instructions enclosed b Proper tips installed in handpieces c Power cord connection between the house AC supply receptacle and the power source 2 Turn the Power Switch to the On l position 3 Adjust the Variable Te...

Page 26: ...ering the handpiece to obtain the desired True Tip Temperature VARIABLE TEMPERATURE CONTROL AdjusttheVariableTemperatureControl s tothedesiredtemperature setting Notice that the control dial has a Gray scale denoting temperature in C Celsius and a Yellow scale denoting temperature in F Fahrenheit These numerical scales denote the set tip temperature x 100 e g 3 on the Yellow scale is 3 x 100 or 30...

Page 27: ...nst one of the Wing Tabs while pulling on the Male Nib with the free hand to open the interconnection of the plastic housings at that WingTab c Pull against the second Wing Tab while pulling on the Male Nib to open the remaining interconnection and separate the plastic housings 5 Remove the old or discolored Element and discard 6 Insert the replacement VisiFilter Element into the housing marked FL...

Page 28: ...nce Pin 3 to Pin 6 If circuit reads open Cause Open heater Open sensor Solution Replace Heater assembly Replace Heater Assembly Handpiece is overheating Check resistance Pin 3 to Pin 6 Resistance should be 110 Ohms If circuit resistance reads less than 105 Ohms Shorted sensor Replace Heater Assembly Heater Specs SX 80 8 6 9 1 PS 90 8 7 9 4 TP 65 9 2 10 2 TJ 70 5 8 6 3 PS 70 11 3 12 3 TT 65 10 7 11...

Page 29: ...MPTOM PROBABLE CAUSE SOLUTION No power to system Blown Fuse F1 Replace fuse F1 located on rear of Power Source in the AC Receptacle Fuse Holder No heat on handpiece Other handpieces work on Power Source channel Defective Heater See Table l or refer to handpiece Manual No heat on handpiece Other handpieces do not work on Power Source channel Defective control circuit Contact PACE Technical Support ...

Page 30: ...d below contact PACE as shown on page ii REPLACEMENT PARTS Table III Power Source Replacement Parts Replacement Parts Item No Description PACE Part Number MBT 201 MBT 201E 1 Power Switch 1157 0052 1157 0052 2 AC Power Receptacle Fuse Holder 1207 0151 1207 0151 3 Fuse F1 1 25A MBT 201 0 63A MBT 201E 1159 0217 N A N A 1159 0214 4 Service Manual 5050 0340 5050 0340 26 ...

Page 31: ... H ose 1259 0086 7 D isconnect Q uick M ale H ose 1259 0087 8 VisiF ilter 1309 0028 9 H older Tube G ray Q ty 6 1321 0085 01 P 6 10 C lear PV C tubing 1 Q ty 2 1325 0003 07 11 Silicone tubing Black 54 1342 0015 08 12 Label 1 75 Square 1351 0774 13 Tip cleaning kit 6993 0200 14 Kit A ngle Bracket 6018 0097 15 Instruction S heet Tip and Tool Stand 5050 0357 16 Screw driver PA C E 1100 0230 17 Prom o...

Page 32: ...s u e h t y b n o i t a l l a t s n i r o f e g r a h c t u o h t i w r e h t o r o E C A P o t t n e m p i u q e g n i p p i h s f o s t s o c l l a r o f e l b i s n o p s e r e b l l i w r e s U e c i v r e s y t n a r r a w r o f n o i t a c o l y t n a r r a w E S I W R E H T O S S E L N U D E B I R C S E D E V O B A Y D E M E R E H T R O F T P E C X E N O I T A G I L B O R E H T O O N E V A ...

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