Orlanski ORLAN SUPER 130 kW Instruction Manual & Service Manual Download | Manualshive

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ORLAN SUPER 130 kW

INSTRUCTION MANUAL

& SERVICE MANUAL

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Summary of Contents for ORLAN SUPER 130 kW

Page 1: ...ORLAN SUPER 130 kW INSTRUCTION MANUAL SERVICE MANUAL ...

Page 2: ...that it is a legal requirement under England and Wales Building Regulations that the installation of the boiler is either carried out under Local Authority Building Control approval or is installed by a Competent Person registered with a Government approved Competent Persons Scheme HETAS Ltd operate such a Scheme and a listing of their Registered Competent Persons can be found on their website at ...

Page 3: ...ust therefore be able to withstand the effects of condensate and operate under wet conditions designation letter W In addition it should be soot fire resistant and able to withstand the corrosive effects of flue products generated by solid fuels designation G and 3 respectively If installation is into an existing masonry chimney then it will require re lining with a liner meeting the specification...

Page 4: ...here must be an adequate air supply into the room in which the boiler is installed to provide combustion air The provision of air supply to the boiler must be in accordance with current Building Regulations Approved Document J An opening window is not appropriate for this purpose Connection to chimney All boilers have a flue gas connector that allows connection to either a masonry chimney or a pre...

Page 5: ...boiler is under fire check all seals for soundness and that the boiler and water system are operating correctly Ensure that the flue is functioning correctly and that all products of combustion are vented safely to atmosphere via the chimney terminal On completion of the installation and commissioning ensure that the operating instructions for the boiler are left with the customer Ensure to advise...

Page 6: ...pt clean at all times IMPORTANT NOTES General Before lighting the boiler check with the installer that the installation work and commissioning checks described above have been carried out correctly and that the chimney has been swept clean is sound and free from any obstructions As part of the boilers commissioning and handover the installer should have shown you how to operate the boiler correctl...

Page 7: ...Fires If the chimney is thoroughly and regularly swept chimney fires should not occur However if a chimney fire does occur turn off the boiler immediately and isolate the mains electricity supply and tightly close the doors of the boiler This should cause the chimney fire to go out If the chimney fire does not go out when the above action is taken then the fire brigade should be called immediately...

Page 8: ... more information on obtaining spare parts please revert to the specific page of the manufacturer s original instruction manual or contact details provided HETAS Ltd Approval This appliance has obtained HETAS Ltd approval for burning wood logs only as specified in the main instruction manual Approval does not cover the use of other fuels either alone or mixed with the recommended fuel nor does it ...

Page 9: ...R 2 4 3 2 Main functions of EKOSTER 2 4 4 Gasification process 7 5 Boiler start up 8 5 1 Lightning up 8 5 2 Fuel stoking 8 5 3 Boiler turning off 9 5 4 Optimal boiler s temperature 9 5 5 Power outage and pump failure 9 6 Maintenance 10 6 1 Boiler maintenance 10 6 2 Boiler cleaning 10 6 3 Boiler tightness 11 6 4 Fan maintenance 12 2 ...

Page 10: ...s cannot be reason for complaint ATTENTION Boiler is equipped with controller that enables to operate in right temperature s range and protects the boiler against overheating by fan activation 2 Principle of work Gasification boilers utilize process of dry pyrolitic wood distillation During wood burning with limited amount of air wood changes into charcoal Gasification process creates large amount...

Page 11: ...aintaining set temperature of boiler by controlling air blow smooth start up of a blower setting the blower power service mode programmable boiler blow through automatic control switch off after boiler burnout extinguish blower interlocking when feeding the boiler control of central heating circulating pump depending on its set operating temperature COMFORT SYSTEM mode protection against freezing ...

Page 12: ...informs about temperature increase above 99 C below 9 C or boiler sensor damage To secure the boiler till sensor replacement pump will be automatically activated COMFORT SYSTEM COMFORT SYSTEM function in controller prevents pump s rotor from stone deposition Controller automatically activates pump after heating season for 30 seconds every 14 days Pump operation in this mode is signaled with flashi...

Page 13: ... enables to change current parameter value and button is for moving on to next parameter Parameter order HI temperature s hysteresis setting range 2 9 C how much temperature must fall from set temperature to turn the fan on Po temperature of pump activation pre set 65 C setting range 65 90 C after room thermostat connection change temperature below 65 C till rP parameter appears on display Ekoster...

Page 14: ...et for proper gasification process amount and quality of flame will be inadequate Essential factor influencing right gasification process is quality moisture content and type of burned wood The best is hardwood beech oak harnbeam with moisture content 15 20 Usage other types of wood like spruce is acceptable however heat exchanger pollution will increase and time between boiler stoking will decrea...

Page 15: ... consideration loading chamber depth while stoking the boiler Wood dimensions larger than recommended may cause troubles during closing the upper door It is necessary to avoid closing upper door with force it may damage the door ATTENTION Acceptable wood humidity of 25 is reached after 12 months of drying Recommended level of 15 20 is reached after 24 months of seasoning Pic 2 5 2 Fuel stoking Bur...

Page 16: ...ng of hot and return water streams flowing through the valve ensures that return water to the boiler is high enough not to drastically lower temperature in gasification chamber in this way gasification process proceeds correctly Temperature s difference 15 20 C does not strain boiler body consequently prolonging boiler 5 5 Power outage and pump failure During boiler operation power outage or pump ...

Page 17: ...able to remove the ash from bottom chamber Each time before lightning up the boiler it is recommended to clean loading chamber Ash needs to be removed through the nozzle Use the tools supplied with the boiler Pitch is created during gasification process Amount of created pitch depends on wood type humidity and water temperature coming out and into the boiler It is recommended to clean loading cham...

Page 18: ... tools 6 3 Boiler tightness It is important to assure boiler tightness mostly door tightness Leaks cause that exhaust gases escape to boiler room but most importantly it may leads to uncontrolled burning in the boiler To assure door tightness rope of upper must be greased at least once a 3 weeks if finally rope stays hard it must be replaced Rope in bottom door must be greased at least once a mont...

Page 19: ...y influences boiler lifespan It is recommended to take off front fan cover to remove ash deposited on fan blades that may lead to fan power decrease and may damage the fan It is acceptable to clean the fan blades with brush with soft bristle or vacuum cleaner Clean the fan blades at least once a month Pic 6 Boiler view without fan cover 12 ...

Page 20: ...4 Chimney connection 15 2 Technical data 16 2 1 EKOSTER 2 technical data 16 2 2 EKOSTER 2 installation recommendations 16 2 3 EKOSTER 2 electric scheme 18 2 4 Boiler dimensions 19 2 5 Technical data of the boiler 20 3 Connection of the boiler 21 3 1 Accumulation 21 3 2 Boiler thermal protection 22 4 Troubleshooting 23 5 Ending 24 13 ...

Page 21: ...roduct is sold may replace above mentioned norms In case of boiler assembly outside Poland rules and norms should be followed according to solid fuel boiler assembly in countries in which the boiler is sold Gasification boiler ORLAN SUPER 130kW is adjusted for installations in pressurized systems 1 Boiler room height should be at least 2 2 m for easier boiler cleaning 2 Distance from boiler room w...

Page 22: ...not less 14 x 14 cm Inlet hole cannot have any devices that reduce its section Outlet hole should be placed close to the ceiling led out 1 5 m above the roof Ventilating duct should be made of non inflammable material 2 Height of the boiler room min 2 2 m 1 4 Chimney connection Chimney ducts should be installed according to binding rules and norms in countries to which boilers are sold Part of chi...

Page 23: ...fan 100 W pump 100 W 7 Voltage AC 230 V AC 50 Hz 8 Input volatge 275 VA 9 Fan power in percentages x 10 setting range 30 to 100 10 Relative air temperature 95 11 Protection class IP 40 12 Insulation class I 13 Ambient temperature 0 40 C 14 Disconnection type full 15 Electric protection 2 x 3 15 A fusible 2 Technical data 2 1 EKOSTER 2 technical data 16 Boiler s power kW Internal diameter of chimne...

Page 24: ... steam condensation 5 Controller should be installed and used according to handling rules with electric equipment 6 Fuse burning as a result of wrong pump connection is not considered as a warranty matter 7 It is recommended to check controller s settings before lightning up of the boiler 8 Controller is equipped with two 3 15 A fuses 17 Pic 2 Ekoster 2 back panel view 3 15 3 15 ATTENTION It is ne...

Page 25: ...18 2 3 EKOSTER 2 electric scheme ...

Page 26: ...19 2 4 Boiler dimensions 890 300 G 2 G 1 2 G 3 4 110 1845 534 1432 98 4 20 85 1441 134 209 797 5 1879 5 872 1658 741 6 750 1576 180 ...

Page 27: ... pressure bar 3 Minimal return water temperature C 60 Flow resistance t 20 K t 10 K mbar mbar 1 6 4 9 Temperatures setting range C 60 97 Protection level of controller IP 40 Voltage Frequency V Hz 230 50 Auxiliary power W 150 Exhaust gases parameters at nominal power temperature stream C kg s 160 0 0332 Exhaust gases parameters at minimal power temperature stream C kg s 160 0 0332 Required chimney...

Page 28: ...PER 130kW boiler with four way mixing valve and water heater 3 1 Accumulation The most effective way of utilizing gasification process is boiler installation with accumulation tank Such a installation allows to decrease fuel usage for about 40 Gasification process if proceeds in optimal way generates huge amount of wood gases while demand for heat from heating system is changeable Gasification pro...

Page 29: ...rmostat 8 Outlet for heating installation 9 Pressurized vessel 10 h d w mixing valve 11 Coil 12 Solar collector 13 Solar pump 14 Safety group Pic 4 Connection scheme of accumulation tank with solar collectors 3 2 Boiler thermal protection In connection with thermostatic valve BVTS it protects the boiler from overheating Cooling coil needs to be connected to cold water installation through thermost...

Page 30: ... Used rope leak Rope replacement or call service after warranty service Damaged door Door replacement Controller doesn t work No voltage in the grid Check electric installation Damaged fuse Fuse replacement Damaged wire Wire control or replacement Damaged boiler sensor Call service Damaged controller Call service Fan doesn t work Damaged fan Fan replacement call service Fan blades blocked Check an...

Page 31: ...2 96 EC on waste electrical and electronic equipment Symbol placed on the components or attached documents means that appliance is not classified as a household waste Scrapping should take place in special collection point in order to reuse electrical and electronic components ...

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Page 35: ...EKO VIMAR ORLAŃSKI Sp z o o 48 385 Otmuchów ul Nyska 17b POLSKA woj opolskie T 48 77 400 55 80 81 400 55 91 F 48 77 439 05 03 400 55 96 E biuro orlanski pl www orlanski pl ...

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