Olympus HSMT-Compact User Manual Download

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DMTA017-01EN — Rev. F
August 2016

HSMT-Compact

Manual Weld Scanner

User’s Manual

This instruction manual contains essential information on how to use this Olympus product safely and effectively.
Before using this product, thoroughly review this instruction manual. Use the product as instructed.

Keep this instruction manual in a safe, accessible location.

Summary of Contents for HSMT-Compact

Page 1: ...nual This instruction manual contains essential information on how to use this Olympus product safely and effectively Before using this product thoroughly review this instruction manual Use the product as instructed Keep this instruction manual in a safe accessible location ...

Page 2: ...ge to ensure the accuracy of the information contained therein and corresponds to the version of the product manufactured prior to the date appearing on the title page There could however be some differences between the manual and the product if the product was modified thereafter The information contained in this document is subject to change without notice Part number DMTA017 01EN Rev F August 2...

Page 3: ...esence of Visual Interferences or Phantom Spots 5 Repair and Modification 5 Safety Symbols 5 Safety Signal Words 6 Note Signal Words 7 Safety 7 Warnings 8 Equipment Disposal 8 CE European Community 8 WEEE Directive 9 Warranty Information 9 Technical Support 10 Introduction 11 1 Overview 13 2 Scanner Assembly and Setup 19 2 1 Changing the Frame Configuration 19 2 2 Attaching the Umbilical Cable 23 ...

Page 4: ...29 4 2 Replacing a Conventional Ultrasonic Probe 30 4 3 Replacing a Phased Array Probe 33 4 4 Unit Cleaning 35 5 Specifications 37 6 Accessories and Spare Parts 41 6 1 Umbilical Cables 41 6 2 Yokes 42 6 3 Couplant Feed Units 43 6 4 Connector Reference 44 6 5 Spare Parts 44 List of Figures 49 List of Tables 51 Index 53 ...

Page 5: ...DMTA017 01EN Rev F August 2016 List of Abbreviations v List of Abbreviations hex hexagonal ID inside diameter PA phased array SLA spring loaded arm TOFD time of flight diffraction ...

Page 6: ...DMTA017 01EN Rev F August 2016 List of Abbreviations vi ...

Page 7: ...symbols are attached to the HSMT Compact scanner at the locations shown in Figure i 1 on page 1 and Figure i 2 on page 2 Label details are provided in Table 1 on page 2 If any or all of the labels or symbols are missing or illegible please contact Olympus Figure i 1 Identification label location Model number Serial number ...

Page 8: ...ion of Conformity for details Contact your Olympus representative for more information The regulatory compliance mark RCM label indicates that the product complies with all applicable standards and has been registered with the Australian Communications and Media Authority ACMA for placement on the Australian market The WEEE symbol indicates that the product must not be disposed of as unsorted muni...

Page 9: ...s Do not use the HSMT Compact scanner for any purpose other than its intended use It must never be used to inspect or examine human or animal body parts Instruction Manual This instruction manual contains essential information on how to use this Olympus product safely and effectively Before using this product thoroughly review this instruction manual Use the product as instructed Keep this instruc...

Page 10: ...ipment malfunction and or damage or human injury Table 2 Ancillary equipment Equipment Description OmniScan PA and FOCUS Several types of phased array instrument model can be used may require one of the encoder cable adaptors listed below Phased array probe and wedge Several models used See Table 7 on page 42 for optional holder models required according to wedge models P N U8775201 Scanner interf...

Page 11: ...tion The HSMT Compact scanner does not contain any user serviceable parts Opening the instrument might void the warranty In order to prevent human injury and or equipment damage do not disassemble modify or attempt to repair the instrument Safety Symbols The following safety symbols might appear on the instrument and in the instruction manual P N U8769010 0 3 m long adaptor LEMO female to Bendix m...

Page 12: ...l shall be obeyed to avoid possible harm Safety Signal Words The following safety symbols might appear in the documentation of the instrument The DANGER signal word indicates an imminently hazardous situation It calls attention to a procedure practice or the like that if not correctly performed or adhered to will result in death or serious personal injury Do not proceed beyond a DANGER signal word...

Page 13: ...gnal word calls attention to a note that provides important information or information essential to the completion of a task The NOTE signal word calls attention to an operating procedure practice or the like which requires special attention A note also denotes related parenthetical information that is useful but not imperative The TIP signal word calls attention to a type of note that helps you a...

Page 14: ...trument Service instructions when applicable are for trained service personnel To avoid the risk of electric shock do not perform any work on the instrument unless qualified to do so For any problem or question regarding this instrument contact Olympus or an authorized Olympus representative Do not allow metallic or foreign objects to enter the device through connectors or any other openings Other...

Page 15: ...arrier contact Olympus for assistance with the damage claim and equipment replacement if necessary This instruction manual explains the proper operation of your Olympus product The information contained herein is intended solely as a teaching aid and shall not be used in any particular application without independent testing and or verification by the operator or the supervisor Such independent ve...

Page 16: ...ustomer service and product support If you experience any difficulties when using our product or if it fails to operate as described in the documentation first consult the user s manual and then if you are still in need of assistance contact our After Sales Service To locate the nearest service center visit the Service Centers page at http www olympus ims com ...

Page 17: ...ect pipes of 4 in schedule or greater with minimum outside diameters of 114 mm or 4 5 in as well as flat surfaces To help users understand the HSMT Compact scanner s operation and configuration this manual provides the following subject matter The scanner s main components Assembly and setup Scanner operation Maintenance Technical specifications including system connectors Accessories and spare pa...

Page 18: ...DMTA017 01EN Rev F August 2016 Introduction 12 ...

Page 19: ... Compact scanner components The contents of a standard case are shown in Figure 1 1 on page 13 Figure 1 1 Case contents The main HSMT Compact scanner components are the frame with four wheels and two handles the probe holders the water couplant distribution system and the encoder see Figure 1 2 on page 14 ...

Page 20: ...to move the unit across the surface being inspected If necessary the handles can be removed to reduce the height of the scanner Magnetic wheels The magnetic wheels help hold the unit against a ferromagnetic inspection surface The wheels are covered with a plastic layer for smooth motion during inspection see Figure 1 2 on page 14 Water manifold Handle for moving the scanner 2 Magnetic wheels Safet...

Page 21: ...with water couplant Encoder A wheel encoder measures the scanner displacement to determine the position on the scan axis The encoder is waterproof and compatible with the OmniScan unit The encoder is also spring loaded to ensure that it remains in contact with the inspection surface with adequate pressure for different pipe diameters Safety attachment ring This ring can be used to secure the scann...

Page 22: ... to help accurately position a probe holder The edges of the probe holder brackets can be used to position the exit points of the ST1 and ST2 TOFD wedges which are designed to align with each other see Figure 1 4 on page 17 Main water supply tube Safety attachment ring or umbilical bracket Encoder cable connection Water distribution to wedges Probe cables Wheel encoder ...

Page 23: ...ation The frame can hold both conventional ultrasonic probes and phased array ultrasonic probes The frame section between the wheels can be changed to vary the scanner length see Figure 1 5 on page 17 Figure 1 5 Changing the scanner length Two removable rulers The edges on the probe holder brackets ...

Page 24: ...see Figure 1 6 on page 18 Figure 1 6 Alternative scanner configuration Preamplifier If necessary a preamplifier often required for TOFD inspections can be mounted on the frame In the example shown in Figure 1 6 on page 18 an Olympus TRPP 5810 pulser preamplifier is used A bracket is required to mount the TRPP 5810 on HSMT scanners This bracket is included with some TRPP 5810 packages and can also ...

Page 25: ...ssembly position can be adjusted on the frame it can be loosened and moved along the frame section As such the wheel assembly can be temporarily removed and then reinstalled so that the frame and the probe extend outside the limits of the wheels which is ideal for hard to reach areas such as pipe to component welds see Figure 1 6 on page 18 To change the frame section between the wheels 1 On the e...

Page 26: ... Remove the cable from the encoder assembly b Remove the thumb screw that holds the encoder assembly and then pull this assembly away from the scanner see Figure 2 2 on page 20 The remaining frame screws are now easy to access Figure 2 2 Thumb screw for the encoder assembly Frame section Wheel assembly Encoder assembly Thumb screw ...

Page 27: ...emoval of the frame screws behind the encoder assembly 4 Reinstall the new frame section and scanner parts in the reverse order from the preceding steps To adjust the wheel assembly position on the frame 1 Using a hexagonal key loosen the two screws that hold the wheel assembly onto the frame section see Figure 2 4 on page 21 Figure 2 4 Loosening the wheel assembly Frame section Wheel assembly ...

Page 28: ...to the frame If necessary you can temporarily remove the entire wheel assembly and probe holders from the frame section in order to reassemble them in the desired new configuration 3 Attach the remaining scanner components in the desired configuration An example inspection setup with the frame extended beyond the wheel limits is shown in Figure 2 6 on page 23 NOTE ...

Page 29: ...ner Assembly and Setup 23 Figure 2 6 Scanner with frame extended beyond wheel limits 2 2 Attaching the Umbilical Cable The umbilical cable can be attached to the HSMT Compact scanner using the umbilical bracket see Figure 2 7 on page 24 ...

Page 30: ...bracket slide the mounting hole over the attachment on the HSMT Compact scanner and then release the pin see Figure 2 8 on page 24 Figure 2 8 AEIX378 umbilical cable attachment 2 Loosen the strap wrap it around the umbilical cable then reinsert the strap into the buckle and tighten it see Figure 2 9 on page 25 Attachment Umbilical bracket Locking pin Mounting hole ...

Page 31: ...er 1 Connect the probes and any other equipment a preamplifier for example to the acquisition unit 2 Connect the encoder cable to the side of the scanner carefully align the marks on the connector and then connect the other end of the encoder cable to the instrument see Figure 2 10 on page 25 Figure 2 10 Scanner connections Water manifold intake Encoder connector Short section of tube between the ...

Page 32: ...screw that secures the probe holder bracket to the scanner frame see Figure 2 11 on page 26 Figure 2 11 Adjusting the probe position b Slide the probe holder to the desired position and then tighten the thumb screw For the TOFD ST1 and ST2 models exclusively the edges of the probe holder brackets are in line with the beam exit point of the wedge to facilitate probe positioning Equipment connection...

Page 33: ...ction surface and then align the scanner so that the inspection area is centered between the probes 2 With the inspection area centered between the probes bring the scanner s magnetic wheels into contact with the inspection surface 3 Next push or pull the scanner in the desired inspection direction If the inspection surface is made of a ferromagnetic material the scanner does not need to be pushed...

Page 34: ...DMTA017 01EN Rev F August 2016 Chapter 3 28 ...

Page 35: ... conditions the HSMT Compact scanner parts might need periodic cleaning 4 1 Replacing Wheels This section contains the procedure for changing the wheels once they are too worn To avoid injury use caution when handling the magnetic wheels the magnetic pull of the wheels is strong and could cause bodily harm for example a finger pinched between two wheels or between a wheel and a steel surface To re...

Page 36: ...he correct position 4 Repeat the procedure for the other wheels To avoid the risk of injury from magnetic attraction forces between wheels only remove and replace one wheel at a time always reinstall the magnetic wheel on the scanner before removing the next one 4 2 Replacing a Conventional Ultrasonic Probe This section describes the procedure for removing a conventional ultrasonic probe and wedge...

Page 37: ...cable 4 Remove the scanner from the inspection surface 5 Using a flathead screwdriver loosen the screw at the back of the spring loaded arm SLA just enough to free the yoke from the arm see Figure 4 2 on page 31 Figure 4 2 The screw that secures the yoke to the SLA 6 Remove the yoke 7 Using a hex socket head screwdriver remove the screw on the side of the yoke that holds the parts together see Fig...

Page 38: ...mbly 8 Ensure that the probe cable is disconnected and then unscrew the probe from the wedge see Figure 4 4 on page 32 In certain equipment configurations it may be possible to unscrew the probe without removing the wedge from the yoke and the yoke from the SLA Figure 4 4 Unscrewing the probe ...

Page 39: ...the procedure for replacing a conventional ultrasonic probe 4 3 Replacing a Phased Array Probe This section describes the procedures for removing a phased array ultrasonic probe from the scanner and for removing the probe and wedge from the holder To replace a phased array probe 1 Turn off the couplant flow 2 Disconnect the couplant tubes from the couplant source 3 Disconnect the probe cable from ...

Page 40: ...older and probe assembly from the scanner 7 Using a hexagonal key remove the screw on the side of the yoke that holds the parts together see Figure 4 5 on page 34 Figure 4 5 The screw that secures the yoke assembly 8 Using a cross head screwdriver loosen the four screws see Figure 4 6 on page 34 and then remove the probe from the wedge Figure 4 6 The probe holder 9 Install the new probe ...

Page 41: ...or replacing a phased array probe 4 4 Unit Cleaning The HSMT Compact scanner s external surfaces can be cleaned when needed The magnetic wheels can be strongly attracted to any ferromagnetic materials or surfaces which potentially can cause injuries for example pinched fingers or equipment damage To clean the unit 1 Ensure the unit is turned off by removing the source of power 2 Disconnect all cab...

Page 42: ...DMTA017 01EN Rev F August 2016 Chapter 4 36 5 Wait until the unit dries completely before reconnecting the cables ...

Page 43: ...e Table 3 General specifications Parameter Value Dimensions See Table 4 on page 38 and Figure 5 2 on page 38 Encoder Type Quadrature Resolution 12 steps mm 0 15 steps mm encoder calibration is recommended for every setup Waterproof Pinout See Figure 5 1 on page 37 Power rating 5 VDC 25 mA max Frequency 0 kHz to 1 5 kHz for a maximum displacement velocity per second of 10 cm or 4 in Case White Gree...

Page 44: ... overall Bar length mm Width Length Height mm in mm in mm in 250 152 5 98 344 13 54 102 4 02 450 152 5 98 544 21 42 102 4 02 650 152 5 98 744 29 29 102 4 02 Table 5 Environmental conditions Parameter Value Operating temperature 10 C to 55 C Storage temperature 30 C to 60 C Length Width Height ...

Page 45: ...pecifications 39 Relative humidity RH Max 85 RH noncondensing Altitude Up to 2000 m Outdoor use Yes Wet locations Yes IP rating Waterproof designed for IP67 Pollution level 1 Table 5 Environmental conditions continued Parameter Value ...

Page 46: ...DMTA017 01EN Rev F August 2016 Chapter 5 40 ...

Page 47: ... without the need of connection boxes for order details see Table 6 on page 41 Table 6 Umbilical cables divisible conduit type Part Number Description U8779093 One 0 3 m divisible cable conduit with a 16 mm ID Well suited to 2 PA irrigation tube and the encoder cable U8779094 One 0 3 m divisible cable conduit with a 19 2 mm ID Well suited to 2 PA 2 conventional UT irrigation tube and the encoder c...

Page 48: ...m B mm Standard yokes U8775048a ST1 ST2 SPE1 SPE2 SPE3 SA0 5 31 75 23 5 U8775047b SA1 SA2 SA10 SA11 SA12 SA31 SA32 SI1 SPWZ3 SNW1 AQ25 WR and SNW3 AQ25 8 40 55 U8775046 SA10 SA11 SA31 and SA32 8 40 38 Other yokes U8775187 SPWZ1 and SA14 in reverse position 8 40 46 U8780194 SPWZ1 SA14 RexoFORM and SNW3 AQ25 WR 8 40 65 U8775055 SA1 L lateral 8 45 60 U8779096 SA3 8 50 55 U8775084 SA4 SA5 and HydroFOR...

Page 49: ...a Standard yoke for TOFD P E probe mounting b Standard yoke for phased array probe mounting Table 8 Couplant feed units Part number Description U8780008 Electric couplant feed unit 3 78 l min at 414 kPa 1 GPM at 60 psi 100 VAC 240 VAC U8780009 Electric couplant feed unit with suction capability Same operating specification as CFU03 U8775153 4 L manual water pump with irrigation tubes and fittings ...

Page 50: ...instrument an optional adaptor is required see Table 9 on page 44 6 5 Spare Parts An exploded view of the scanner is shown in Figure 6 2 on page 45 A list of standard spare parts is provided in Table 10 on page 45 Table 9 Required encoder cable adaptor Scanner Connector Instrument OmniScan MX OmniScan MX2 SX and FOCUS PX TomoScan FOCUS LT LEMO from July 2013 onward P N U8780329 P N U8769010 DE15 P...

Page 51: ...em Qtya Part number Description 1b 1 U8775097 Spring loaded encoder and bracket 2 1 U8775235 M5 25 mm hex flat 3 4 U8908261 M3 16 mm hex socket 4 4 U8905961 Spring washer M3 5 1 Q8300237 Thumb screw assembly 10 mm 6 4 U8902678 10 32 to T 1 8 in ID short barb brass fitting 7 8 U8900310 Dovetail M5 nut 8 2 Q8300422 Ruler ...

Page 52: ...numbers below 872542 nn U8775204 90 probe holder bracket for serial numbers 872542 nn and above 20 4 U8775070 Thumb screw assembly 12 mm 21 4 U8775041 Shoulder screw for yoke 22 8 U8775110 Yoke bearing 23 4 U8830739 Spring loaded arm SLA 24 8 U8900337 Spring for SLA 25 16 Q8300929 M2 5 6 mm hex socket 26 2 U8775047 PA yoke 5 40 mm wide 55 mm long U8775046 PA yoke 5 40 mm wide 38 mm long 27 4 U8775...

Page 53: ...l bracket Not Shown 1 U8775313 5 m encoder cable with LEMO connector for direct connection to OmniScan MX2 and SX models Not Shown 1 U8775040 Metric hexagonal key kit Not Shown 5 U8902320 4 mm ID irrigation tube unit ft Not Shown 4 U8900341 0 125 in ID irrigation tube unit ft Not Shown 1 U8902317 Irrigation valve Not Shown 4 U8902321 Y irrigation splitter Not Shown 1 Q8300932 Velcro tape unit ft a...

Page 54: ...DMTA017 01EN Rev F August 2016 Chapter 6 48 ...

Page 55: ...ly 21 Figure 2 5 Sliding the wheel assembly onto the frame 22 Figure 2 6 Scanner with frame extended beyond wheel limits 23 Figure 2 7 Umbilical cable attachment and bracket 24 Figure 2 8 AEIX378 umbilical cable attachment 24 Figure 2 9 Loosened strap left and tightened strap right 25 Figure 2 10 Scanner connections 25 Figure 2 11 Adjusting the probe position 26 Figure 4 1 Removing the wheel screw...

Page 56: ...DMTA017 01EN Rev F August 2016 List of Figures 50 ...

Page 57: ... 2 Ancillary equipment 4 Table 3 General specifications 37 Table 4 Dimensions overall 38 Table 5 Environmental conditions 38 Table 6 Umbilical cables divisible conduit type 41 Table 7 Replacement yokes 42 Table 8 Couplant feed units 43 Table 9 Required encoder cable adaptor 44 Table 10 Spare parts 45 ...

Page 58: ...DMTA017 01EN Rev F August 2016 List of Tables 52 ...

Page 59: ... encoder 15 frame 14 overview 13 positioning rulers 16 preamplifier 18 safety attachment ring 15 water manifold 15 wheels 14 configuration frame 17 19 connector reference specifications 44 D DANGER signal word 6 dimensions scanner 37 direct current symbol 2 disposal equipment 8 E encoder 15 37 equipment disposal 8 European Community CE 8 exploded view scanner 44 F frame configuration changing 17 1...

Page 60: ... replacing a conventional ultrasonic probe 30 replacing a phased array probe 33 replacing wheels 29 scanner operation 27 setting up the scanner 25 pumps 43 purpose manual 11 R rating label location 2 RCM mark 2 repair instrument 5 replacement conventional ultrasonic probe 30 phased array probe 33 wheels 29 ring safety attachment 15 ruler probe position 16 S safety instrument compatibility 4 misuse...

Page 61: ...rd 6 warning symbols general 6 shock hazard 6 warnings general 8 magnetic wheels 15 29 30 35 misuse of instrument 3 warranty information 9 waste electrical and electronic equipment 9 water manifold 15 WEEE directive 9 symbol 2 wheels 14 replacement 29 safety magnetic wheels 15 29 30 35 Y yokes 42 ...

Page 62: ...DMTA017 01EN Rev F August 2016 Index 56 ...

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