Oilon RP-150 T Operation And Maintenance Manual Download

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Summary of Contents for RP-150 T

Page 1: ...ARINE BURNERS 0 2 4 4 5 URNERS 20 4 20 4 20 4 41...

Page 2: ...ery Oil supply diagram 24 3 4 Installing hoses 25 3 5 Installing the oil filter 26 3 6 Electric connections 26 4 First start up and adjusting 4 First start up and adjusting 4 1 First start up and adju...

Page 3: ...6 Technical data 6 Technical data 6 1 Technical data 51 6 2 Control unit technical Data 54 6 3 Control unit LAL 2 25 55 6 4 Flame Detector 56 RPMARINES 30840641GB 3 57...

Page 4: ...4 57 RPMARINES 30840641GB...

Page 5: ...hnical support Contact information can be found on our website at www oilon com 1 2 1 2 Conventions in this Manual Conventions in this Manual 1 2 1 1 2 1 Warning symbols in this manual Warning symbols...

Page 6: ...GP Gas GKP Gas light fuel oil GRP Gas heavy fuel oil Label element 2 burner size categorization Label element 3 method of control H Two stage T Three stage M Modulating ME Modulating with a separate...

Page 7: ...0 degrees Celsius OIL FILTRATION The oil coming to the burner must be filtered before the oil pump Maximum filtration degree is 125 m PREHEATER Oil is preheated in the burner s preheater to the atomiz...

Page 8: ...hearing protectors if there is noise in the boiler room IN CASE OF FIRE OR OTHER EMERGENCY Switch off the main switch Close the main fuel shut off valve outside the plant Take appropriate actions Loca...

Page 9: ...em pipeworks and the burner are checked regularly according to rules and regulations of public authorities Check boiler and it s components Making a maintenance contract is recommended Never use a nak...

Page 10: ...ntroller ensures adequate temperature has been reached for fuel atomizing During purging period solenoid valves NC are closed and solenoid valve NO is open During this time oil flows through the stage...

Page 11: ...r operates at stage 3 When the boiler temperature or pressure exceeds the set value of control device of stage 3 burner runs to stage 2 or 1 When the boiler temperature or pressure exceeds the set val...

Page 12: ...ded or excluded according to class and customer requirements The burner has to be connected to the oil circulation system according to the oil supply diagram 2 2 2 2 Oil circulation in burner Oil circ...

Page 13: ...Purging period Stage 1 PS TI TZA TI C T M PS PI RE RE PS TI TZA TI C T M PS PI RE RE RPMARINES 30840641GB 13 57 2 Burner operation...

Page 14: ...omponents marked with a star symbol may be included or excluded according to class and customer requirements PS TI TZA TI C T M PS PI RE RE PS TI TZA TI C T M PS PI RE RE 14 57 RPMARINES 30840641GB 2...

Page 15: ...echanism t1 Pre purge time with air dampers open 22 5 t2 Safety time 5 t3 Pre ignition time SHORT transformer connected to terminal 16 2 5 t3 Pre ignition time LONG transformer connected to terminal 1...

Page 16: ...me 15 t16 Interval from start up to OPEN command for air dampers 5 t20 Interval up to the self shutdown of the sequence mechanism idle steps 35 Switching times in seconds in the sequence of the burner...

Page 17: ...and 15 remain under voltage until the fault is corrected P Lockout Lockout because the air pressure signal has not been received at the start of the air pressure control From this point on till contr...

Page 18: ...of startup sequence follows Lockout Air pressure signal lost during operation 2 4 3 2 4 3 Restart Restart The control unit can be reset immediately after a lockout has occurred After resetting as well...

Page 19: ...ays be tested when using for the first time and after changing the fuse The control unit must be kept safe from water drops and sprays at all times 2 5 2 5 Additional heating Additional heating 2 5 1...

Page 20: ...ng components are overstressed which may lead to premature degrading 2 5 2 2 5 2 Heating cartridges on pumps Heating cartridges on pumps Pump Suntec 2 5 3 2 5 3 Heating cartridges on solenoid valves H...

Page 21: ...t conduct heat into the pipings 2 5 5 2 5 5 Technical data Technical data Heating cartridge capacity 40 W 230 V Heating cartridge dimensions 10 x 50 mm Heating cartridge electric cable 2500 mm Heating...

Page 22: ...0 312 275 365 365 3 1 2 3 1 2 Burner mounting Burner mounting The boiler front plate must be prepared in accordance with the given dimensions The threads of the bolts must be coated with graphite bear...

Page 23: ...ponents 3 2 3 2 Burner hinges Burner hinges 3 2 1 3 2 1 Standard composition Standard composition As standard the burner can be hinged to the left The burner can be changed to be hinged to the right b...

Page 24: ...ssure regulating valve The oil throughput from the pumping unit must be at least 1 2 x quantity of oil to be burned kg h 150 kg h Example If If Then Then burner capacity is 200kg h throughput must be...

Page 25: ...hoses Avoid torsion stress on hoses Leave neutral hose ends long enough Use rigid pipe pends when necessary 3 4 2 3 4 2 Minimum bend radius Minimum bend radius Hose diameter Minimum bend radius r 12...

Page 26: ...ons Connections The burner must be connected according to the electrical diagrams delivered together with the burner General and local standards and regulations as well as requirements of electrical e...

Page 27: ...irst startup with heavy fuel oil 1 Connect main voltage 2 Switch ON additional heaters at least 2 hours before start up 3 Check the installation of the drilled ball valve on the return line Check that...

Page 28: ...djusting capacity Adjusting capacity 4 2 1 4 2 1 Capacity adjustments Capacity adjustments Adjust the burner capacity by altering the size of the nozzle and atomizing pressure from the oil pump On 3 s...

Page 29: ...110 115 C 380 mm2 s at 50 C 125 130 C 700 mm2 s at 50 C 135 140 C 4 2 3 4 2 3 Fuel consumption by boiler capacity Fuel consumption by boiler capacity q P Q P boiler capacity kW boiler efficiency 0 80...

Page 30: ...ombustion chamber affects to type of nozzle needed Correct nozzle may differ from nozzle types suggested here After changing the nozzle check the quantity of combustion air and the position of the adj...

Page 31: ...160 09 Functions of cam switches in servomotor Conectron LKS 160 09 Use a screwdriver to set the switching points of the cam switches 1 Blue Air dampers closed position degree factory setting 0 2 Oran...

Page 32: ...ogether with cam switch 5 The setting of this cam switch is between 2 and 5 factory setting 85 7 Black Air dampers position at stage 1 degree factory setting 20 Release switch NOT in use 4 4 4 4 Adjus...

Page 33: ...o O values too high Combustion head pressure drop minimum with gas 2 mbar with heavy fuel oil 4 mbar with light fuel oil 3 mbar 4 4 3 4 4 3 Note Note If the position of the adjustment ring has to be a...

Page 34: ...ance of the nozzle to the ignition electrodes and diffuser disc as show on the drawing 4 5 2 4 5 2 Setting the ignition electrodes on a T burner 3 stage Setting the ignition electrodes on a T burner 3...

Page 35: ...to nozzle air venting 8 By pass plug Pump body includes a drilling to accept an electric preheater Note Note By pass plug must be REMOVED when installing to H and T burners 4 6 2 4 6 2 Pump TA Pump TA...

Page 36: ...shows the required oil inlet pressure to the burner Check the inlet pressure to the burner from the the pressure gauge fitted to the filter cover Recommended operating zone illustrated in gray Temper...

Page 37: ...et the burner operate for a while Bubbles of air come out of the opening 3 Retighten the plug when no more bubbles appear The pump is self priming The pump is intended for use in two pipe system ring...

Page 38: ...onsists of one or several heating units The heating units have one common regulator and individual thermostats The connectors in the control box are under voltage The safety cover is allowed to be ope...

Page 39: ...0 C below set point by means of the potentiometer Rotate the definition scale G until the LED F lights up Rotate the definition scale 20 to 30 C above the operation set point After this rotate the pot...

Page 40: ...is possible to modulate the temperature controller for 110 V voltage Contact Oilon technical support for further assistance 4 10 4 10 Preheater limit thermostat settings Preheater limit thermostat set...

Page 41: ...ften depending on circumstantial conditions 7 Check the air dampers lock screws and the servomotor axle lock Retighten if necessary 8 Check and lubricate the joints on adjustment rods 9 Check the oil...

Page 42: ...nd pull the combustion head out Irrota palop n kiinnitysruuvit ja ved palop pois paikaltaan Combustion head extension is attached to combustion head with spring cotters Assemble in reverse order 1 Bur...

Page 43: ...Remove the plug by loosening the nut Loosen the hexagonal screw and open the filter cover and remove the element A suitable solvent and a soft brush which does not damage the screen can be used for cl...

Page 44: ...dampers 11 Fixing screw for mounting flange 5 4 2 5 4 2 Dismounting the fan wheel Dismounting the fan wheel Switch off the electric power from the burner Disconnect the electric cable of the motor Re...

Page 45: ...uirements for correct operation must be first examined 1 Check the electric supply control and supply voltages 2 Check the fuse on the control unit by pressing the control unit reset button If the fus...

Page 46: ...servomotor 3 Faulty control unit 4 Air dampers are stuck 1 Clear the break 2 Change the servomotor 3 Change the control unit 4 Release the dampers lubricate Burner motor starts program remains at pre...

Page 47: ...1 Dirty or worn ignition electrodes insulator cracked 2 Ignition electrodes too far apart 3 Ignition cable damaged 4 Faulty ignition trans former 1 Clean or change 2 Adjust according to inst ructions...

Page 48: ...link B cut away from the plug section of the control unit 1 Incorrect burner ad justment 2 Dirty filters 3 Clogged nozzle 4 Nozzle valve piston stuck 5 Faulty solenoid valve or coil or damaged cable...

Page 49: ...n 2 Clean the flame detector 3 Check burner adjust ments 4 Change the flame de tector 5 Change control unit 6 Prevent extraneous light from reaching the flame detector Lockout during pre purge 1 Fault...

Page 50: ...or has heavy carbon deposits 1 Distance between dif fuser disc and nozzle in correct 2 Combustion air settings are not correct 3 Not enough supply air for constant combustion 4 Nozzle incorrectly size...

Page 51: ...C Oil pump RP 150 T TA2 RP 250 T TA2 RP 280 T TA2 Oilhose connection suction R Oilhose connection return R Degree of protection IP44 Control voltage 230 V 15 10 50 Hz 1 phase Control voltage on reques...

Page 52: ...2 RP 280 T 12 Preheater current A RP 150 T 17 4 RP 250 T 17 4 RP 280 T 17 4 6 1 3 6 1 3 Suply voltage option 440 V 60 Hz Suply voltage option 440 V 60 Hz Burner motor capacity kW RP 150 T 6 4 RP 250 T...

Page 53: ...0 T 12 RP 280 T 12 Preheater current A RP 150 T 10 RP 250 T 10 RP 280 T 10 6 1 5 6 1 5 Suply voltage option 690 V 60 Hz Suply voltage option 690 V 60 Hz Burner motor capacity kW RP 150 T 6 4 RP 250 T...

Page 54: ...3H250V IEC 127 Fuse external max 10 A Electromagnetic compatibility EMC 89 336 Permissible inlet current to terminal 1 5 A continuous instantaneous max 20 A Permissible load of control terminals 4 A...

Page 55: ...witch XI XI XIII XIII XII XII AR AR BR BR L1 L1 AS AS FR FR V V XIV XIV IV IV VII VII III III V V VI VI VIII VIII X X II II I I 1 1 2 2 3 3 21 21 15 15 16 16 17 17 18 18 19 19 20 20 9 9 11 11 10 10 8...

Page 56: ...nguished during burner operation 6 4 6 4 Flame Detector Flame Detector 6 4 1 6 4 1 Technical data Technical data TYPE RAR Min required detector current with 230 VAC 6 5 A Max permissible detector curr...

Page 57: ...Oilon Oy Mets Pietil nkatu 1 PL 5 15801 LAHTI Finland 358 03 85 761 358 03 857 6239 info oilon com www oilon com...

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