OHTAKE OM-26R Series Operation Manual Download

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NSIR MAE01

Read these instructions for the proper use of this machine.

After having read these instructions, keep them in a convenient place so you

or the operator can refer to them whenever necessary.

Operation Manual

ＱＵＩＣＨＥＲ

ＮＳＲＩ Type

Automatic Screw Feeder

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www.ohtake-root.co.jp

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ATTENTION : www.ohtake-root.co.jp is the only web site associated with our company.

We do not have any branches in China.

Operation Manual

・ Read these instructions for the proper use of this machine.

・ After having read these instructions, keep them in a convenient

place so you or the operator can refer to them whenever necessary.

自動ネジ供給機

OM-26R

　Series

Automatic Screw Feeder

OMR1MA02

OMR1MA02bM

(Maintenance)

Summary of Contents for OM-26R Series

Page 1: ...er www ohtake root co jp HP www ohtake root co jp ATTENTION www ohtake root co jp is the only web site associated with our company We do not have any branches in China Operation Manual Read these inst...

Page 2: ...exagonal Wrench 1 piece Screwdriver 1 piece Ground Wire 1 piece The design performance and specifications are subject to change without prior notice for the sake of improvement OVERVIEW OF THIS MACHIN...

Page 3: ...ates there is a chance of personal injury or damage to property if the instructions are not followed Symbols indicating type of danger and preventative measures This indicates to stop operations Unplu...

Page 4: ...detect overheating smoke a pungent odor or any other unusual condition as there may be a risk of fire or electric shock Contact the dealer from which you purchased the machine and have it examined an...

Page 5: ...he machine always disconnect the AC adapter from the wall outlet or it may result in damage to the cord or cause a fire or electric shock Turn off the machine and unplug the AC adapter from the wall o...

Page 6: ...ing plate Light emitting sensor Light receiving sensor Power switch Front cover Front lower cover Escaper guide Escaper LED screw indicator Sensor bracket Escaper assembly fixing bolts 1 left 1 right...

Page 7: ...6 5 6 A B B C D Passing plate Brush Scraper left Scraper right Rail assembly Rear cover Scooping hopper DC jack Signal line out Timer adjusting knob Amplitude adjusting knob Frequency adjusting knob...

Page 8: ...If the rail escaper robot escaper guide and passing plate are replaced screws with a different nominal diameter can be accepted After these parts are replaced fine adjusting is required The respectiv...

Page 9: ...es and screws are scooped onto the rail The rail vibrates to deliver screws towards the end of the rail then the escaper rotates to deliver screws to the pick up spot When the screws come to the stopp...

Page 10: ...with a screw at the pick up spot but will stop after a certain lapse of time if the screw is not picked up After the screw is picked up the machine starts operating again This time lapse can be varie...

Page 11: ...ent is necessary loosen the brush height adjusting bolt to adjust the brush height If the plastic portion at the front of the brush comes into contact with the passing plate loosen the brush assembly...

Page 12: ...usting knob Small Large Step1 Amplitude VOL Maximum Step2 Frequency VOL Adjust where screew flows fastest Around the middle Step3 If the vibration is too strong decrease the amplitude Use the supplied...

Page 13: ...ly either backward or forward After making an adjustment be sure to tighten the rail fixing bolt When the rail comes in contact with the escaper the escaper disk doesn t rotate properly When the clear...

Page 14: ...adjusting screw is turned counterclockwise the plate moves up Turn OFF the power switch before starting replacement and adjustment Up Down Passing plate Passing plate attaching bolt Loaded screws The...

Page 15: ...he screws may be caught easily If any adjustment is required loosen the scraper attaching screw and move the scraper plate up or down After such adjustments if deformation on the plate has occurred so...

Page 16: ...fully Before replacing any parts be sure to remove all the screws from the hopper MAINTENANCE A dirty rail groove may interfere with the screw transport speed Clean the dirty rail with a soft clean cl...

Page 17: ...passing plate escaper and rail assembly that correspond to the diameter of the screws to be used Remove the bottom front cover Loosen the escaper assembly screws and pull out the escaper assembly Ins...

Page 18: ...Loosen the attaching screws of the robot escaper guide and the escaper and remove them Front sensor Names of the parts Turn OFF the power switch before replacing Turn ON the power switch when adjustm...

Page 19: ...e top surface of the escaper even to or 0 1 0 5mm lower than the rail surface If it s too high the screw won t enter an escaper notch If it s too low a screw will not enter a notch properly If any adj...

Page 20: ...lign Tighten the escaper fixing screws After adjustment turn the power switch ON in order to make a reference point run and check that an escaper notch and the rail groove align After remove the paper...

Page 21: ...nsor bracket attaching bolts and do the following Pull the sensor bracket down and check if the voltage is over 4V and if the sensor light is ON At this time the escaper is stopped Next while checking...

Page 22: ...rn ON and OFF the power switch in order to set the brush bristles facing to the left and detach the brush assembly The brush assembly can be disassembled as shown in the figure on the right For assemb...

Page 23: ...in use replace it with a new one Turn the power OFF and remove all covers Remove the driving belt from the pulley by using a screwdriver to pry it off When you mount the new belt start with the drivin...

Page 24: ...remove it Remove the driving belt from the pulley by using a screwdriver to pry it off CAUTION The driving belt has strong tension Take care not to pinch your fingers Lift and remove diagonally backwa...

Page 25: ...the clip and remove the connector from the board For reassembly reverse the disassembling procedure When attaching the driving pulley one holding screw should be put in the straight side of the D cut...

Page 26: ...limited to less than 100mA CAUTION Additional resistor is required on external circuit for regulating current Capacity Max DC current 100mA External supply voltage 5 24VDC Max 27VDC note Please keep t...

Page 27: ...t This machine is provided with an overload protective circuit Usually the driving motor rotates forward normal rotation to feed loaded screws to the escaper continuously thus picking up screws one af...

Page 28: ...e top of the board Put the signal line out through the line out hole in the cover at the rear Function Screw empty signal high ON Incoming current shall be limited to less than 100mA CAUTION Additiona...

Page 29: ...Adjust the timer setting knob Reduce the quantity of screws in the scooping hopper to a proper load level Remove the foreign object Consult our service section Model number UI315 15 Screws do not flow...

Page 30: ...late If a proper amount of screws are loaded into the scooping hopper the status may be improved Remove the abnormal screw and check and adjust the passing plate Remove the screw in the abnormal posit...

Page 31: ...d the head of the loaded screw is low Screws with a spring washer having one increment smaller than the specified nominal rail size were loaded The rail is oily or dirty The rail does not vibrate A sc...

Page 32: ...ferred smoothly from the rail to the escaper Adjust the position of the holding plate Adjust the distance between the end of the rail and the escaper The machine stops its operation suddenly The overl...

Page 33: ...te The sensor does not detect a screw Readjust the voltage of the sensor A screw has fallen into the machine Take the cover off and remove the screw The noise of the machine has increased Adjustments...

Page 34: ...replacement is recommended Adjustment on front screw sensors The escaper rotates in the wrong direction When the escaper is operating some alien object is preventing the escaper from rotating smoothl...

Page 35: ...k of the main unit substrate If vibration sound does not change the board trimmer may be broken Replacement of the substrateis necessary There is a foreign object in the clearancebetween the solenoid...

Page 36: ...e because it does not take the proper clearance please be careful Method of adjusting clearance between solenoid and electromagnet adsorption plate Loosen the solenoid fixing screws From the back side...

Page 37: ...rmed replacement is necessary Please leave clearance of about 0 4 mm for the rear clearance cover Vibration will be weakened if foreign objects are caught between the vibrating part and the non vibrat...

Page 38: ...ve the rail clamping plate If foreign matter is caught please remove it Scraper Passing plate is in contact with rail If the passing plate is in contact with the rail vibration will be weakened Adjust...

Page 39: ...pecifications are subject to change for the sake of improvement without prior notice The noise of this unit is less than LAeq 70 dB at a distance of 1 m This product complies with EC directive Please...

Page 40: ...2 5 5 10 5 5 12 0 35 7 5 6 5 8 6 2 6 5 11 6 5 12 0 35 7 5 6 6 min Replacement parts Rail Escaper Robot escaper guide Passing plate Brush assembly TPO00908 Left scraper TPO91201 Right scraper TPO91202...

Page 41: ...40 2 EXTERNAL DIMENSIONS Unit mm Height to top of escaper 97 Signal line out To sensor pick pioint DC jack A A POWER...

Page 42: ...wing cases the purchaser shall pay for parts and labor regardless of the terms of warranty Failure due to improper handling Failure due to product modification or improper processing Failure due to ca...

Page 43: ...42...

Page 44: ...ion in whole or in part of this manual without permission is strictly prohibited by copyright law Copyright OHTAKE ROOT KOGYO CO LTD 27 021 0902 Tel 0191 24 3144 Fax 0191 24 3145 27 Kangasaki Hagisyou...

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