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Pressurized Front Fork Kit for Kawasaki ZX-6R

FGR 156

Mounting Instructions

  arningg!

Only approved Öhlins personnel are permitted 

to install this kit. The procedure requires 

specific tools. Before you install this product, 

read the Öhlins Owner’s manual. This product 

is an important part of the vehicle and the 

vehicle stability.

  oteg!

1

Before you install this product, check the kit 

contents. If anything is missing, please contact 

an Öhlins dealer.

Kit Contents
Description

Part  o

Pcs

Front Fork Kit

FGR156

1

Sticker Tech. Inside wh

00191-32

2

Sticker Tech. Inside bl

00191-33

2

Spring 10,5N/mm

04744-05

2

Spring 10 N/mm

04744-10

2

Spring 9,5 N/mm

04744-95

2

Owner’s manual

07286-01

1

Plug

21652-02

2

  oteg!

1

Please note that during storage and transport, 

especially at high ambient temperature, some 

of the oil and grease used for assembly may 

leak and stain the packaging. This will not 

cause damage to the product, wipe off the 

excessive oil or grease with a cloth.

  oteg!

1

Please note that there can be small differences 

between your product and the images in 

these instructions.

  oteg!

1

After this procedure the compression adjuster 

will no longer be usable.

Oil, grease and threadlocker

Function grease CaH92

00159-01

Öhlins front fork fluid

01309-xx

Threadlocker, high, Loctite 2701

01791-05

Recommended tools

Fork tube tool Ø41

00786-08

Cyl. tube holder Ø36
or Soft jaws 28/36

00787-07
00727-09

Top cap tool

00797-08

Pull-up tool

01765-03

Seal head tool

01797-07

Seal head tool

01797-09

Summary of Contents for FGR 156

Page 1: ...m 04744 95 2 Owner s manual 07286 01 1 Plug 21652 02 2 1 Note 1 Please note that during storage and transport especially at high ambient temperature some of the oil and grease used for assembly may le...

Page 2: ...stall this product clean the vehicle 1 Remove the original front fork 1 1 Put the motorcycle on a work stand so that the front wheel barely touches the ground 1 2 Remove the front fender the brake cal...

Page 3: ...teel tube 2 6 Apply heat with a heat gun to break down the threadlocker between the steel tube lock screw and the fork bottom See the vehicle service manual for correct tool to remove the steel tube l...

Page 4: ...ompression in the left fork leg 3 1 Remove the top cap 3 2 Remove the spring support and the preload tube 3 3 Use the seal head tool 01797 07 and the cylinder tube holder 00787 07 or the soft jaws 007...

Page 5: ...00159 01 on the O ring and install the plug provided in the kit Tighten to 12 Nm 3 8 Apply threadlocker 01791 05 on the steel tube Tighten to 130 Nm 3 9 Apply threadlocker 01791 05 on the steel tube...

Page 6: ...ring support by leading it over the tool 3 15 Pull up the shaft assembly and use a 19 mm wrench to grab the spring support 3 16 Open the compression and the rebound adjuster fully Remove the pull up t...

Page 7: ...egs into the triple clamps at the fork leg position recommended in the setup data Tighten according to the vehicle service manual 1 Note 1 Measure the fork leg extension from the upper triple clamp to...

Page 8: ...have any questions regarding the contents in this document SETUP DATA Warning Before you ride drive always make sure that the setup is according to the recommended setup data Read about adjustments a...

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