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Front Fork Kit for Yamaha R6

FGK 202

Mounting Instructions

 

Part No.   Pcs. 

Front fork kit 

FGK202     1

Sticker set Öhlins                      

  1

Owners manual                      07284-01    1

Warning!

This kit should only be installed by an 
authorized Öhlins dealer. The installation 
procedure requires certain tools.

Before installing this product, check the contents 
of the kit. If anything is missing, please contact 
an Öhlins dealer.

Kit Contents

Please note that during storage and 
transportation, especially at high ambient 
temperature, some of the oil and grease used for 
assembling may leak and stain the packaging. 
This is in no way detrimental to the product, 
wipe off the excessive oil/grease with a cloth.

Warning!

Before installing this product, please read this 
document. The front fork is an important part of 
your vehicle and will affect the stability.

Note! 

Please note that after this installation the 
compression adjuster at the fork bottom will no 
longer have a function.  

 

Summary of Contents for FGK 202

Page 1: ...ct an Öhlins dealer Kit Contents Please note that during storage and transportation especially at high ambient temperature some of the oil and grease used for assembling may leak and stain the packaging This is in no way detrimental to the product wipe off the excessive oil grease with a cloth Warning Before installing this product please read this document The front fork is an important part of y...

Page 2: ...therefore affect the stability Read and make sure that you understand the information in this manual before you use this product If you have any questions regarding installation or maintenance please contact your nearest Öhlins dealer Öhlins Racing AB can not be held responsible for any damage to the front fork vehicle other property or injury to persons if the instructions for installing and main...

Page 3: ...djustments and set up data in this manual 3 16 Install the front fork legs into the triple clamps at the position recommended in set up data Fork leg position Tightening torque According to your vehicle service manual Note Measure the fork leg position from the upper triple clamp to the top of the outer tube Fork leg position ...

Page 4: ...il level with a ruler See set up data and oil level force diagram in this folder 3 11 Fasten tool 01765 03 on the top of the shaft extensioner install preload tube spring and upper spring support by leading them over the tool See the Owner s Manual for available springs 3 12 Pull up the shaft assembly and grab the spring support with a 19 mm wrench 3 13 Make sure that the comp rebound adjusters ar...

Page 5: ...hes the ground Warning Make sure the vehicle is securely supported so that it will not tip 1 2 Remove the front fender the brake calipers and the front wheel 1 3 Release the spring preload 1 4 Loosen the upper triple clamp by loosening the screws 1 5 Loosen do not remove the top cap turn 1 6 Loosen the lower triple clamp by loosening the screws 1 7 Remove the front fork legs from the fork triple c...

Page 6: ...ter tube 2 3 Remove the top cap by loosening it from the shaft Use appropriate tool according to your vehicle service manual 2 4 Remove the spring and surrounding parts from the fork leg drain the fork leg from oil 2 5 Loosen the cartridge Use tool 04702 04 2 6 Remove the cartridge from the fork leg ...

Page 7: ...on Be careful not to damage the piston ring 3 4 Put the cylinder tube carefully into the fork leg Use an extended 17 mm allen key to tighten the cylinder tube s adaptor to the fork bottom Apply Loctite 243 on the adaptor s thread Torque 40 Nm Caution Be careful not to damage the inside of the cylinder tube when tightening with the extended allen key 3 5 Pour 0 5 litre Öhlins Front Fork fuid into t...

Page 8: ...ccur To find the latest information contact your Öhlins distributor Please consult your Öhlins dealer if you have any questions regarding the contents in this document Set up Data Part no FGK202_5 Issued 2017 01 01 Recommended set up Compression 12 clicks Rebound 12 clicks Spring rate 9 5 N mm Spring preload 12 mm Oil level 160 mm Fork leg position 1 ring Öhlins Front Fork Fluid part no 01309 01 D...

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