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DESCRIPTION

The nVent RAYCHEM H908 is a plug-in, ground-fault-protected power 

connection kit for use with nVent RAYCHEM WinterGard H311, nVent 

RAYCHEM WinterGard Plus H611, and nVent RAYCHEM WinterGard 

Wet H612 120 V heating cables.
This kit ensures compliance with nVent, NEC and CEC requirements 

for ground-fault protection of equipment. It does not protect people 

against the hazards of shock. The kit includes materials for one 

power  connection and end seal. All WinterGard, WinterGard Plus, and 

WinterGard Wet heating cables are designed for water-pipe freeze 

protection applications. Only the H612  heating cable can be used for 

both pipe freeze protection and roof and gutter de-icing applications.
For additional technical support call nVent at (800) 542-8936.

TOOLS REQUIRED

•  Needle nose pliers 

•  Propane torch or heat gun

•  Utility knife 

•  Diagonal cutters

•  Panduit crimp tools CT100 and CT570

ADDITIONAL MATERIALS REQUIRED

•  Grounded, UL Listed 15-amp, 120-volt receptacle (receptacle must 

be approved for wet locations if exposed to weather).

•  Additional cable ties may be required for roof and gutter applications.
•  Your application may require additional RAYCHEM accessories; 

for example, H903 application tape for pipe applications; H913/

H914 roof clips and/or H915 downspout hangers for roof and 

gutter de-icing applications.

These components are electrical devices. They must be installed 

correctly to ensure proper operation and to prevent shock or fire. 

Carefully follow all of the installation instructions and read these 

important warnings.

•  To minimize the danger of fire from sustained  electrical arcing 

if the heating cable is damaged or improperly installed, and 

to comply with the requirements of nVent and the national 

electrical codes, ground-fault equipment protection must be 

used on each heating cable branch circuit. Arcing may not be 

stopped by conventional circuit protection.

•  Component approvals and performance are based on the use 

of specified parts only. Do not substitute parts or use vinyl 

electrical tape.

•  The black heating-cable core is conductive and can short. It 

must be properly insulated and kept dry.

•  Keep components and heating cable ends dry before and 

during installation.

•  Damaged bus wires can overheat or short. Do not break braid 

or bus wire strands when scoring the jacket or core.

•  Bus wires will short if they contact each other. Keep bus wires 

separated.

•  Heat-damaged components can short. Use a heat gun or a 

torch with a soft, yellow, low-heat flame, not a blue focused 

flame. Keep the flame moving to avoid overheating, blistering, 

or charring the heat-shrinkable tubes. Avoid heating other 

components. Replace any damaged parts.

•  Use only fire-resistant insulation materials such as fiberglass wrap.

•  Leave these installation instructions with the user  

for future reference.

Charring or burning the heat-shrinkable tubes in this kit will 

produce fumes that may cause eye, skin, nose, and throat irritation. 

Consult Material Safety Data Sheet RAY3122.

CHEMTREC 24-hour emergency telephone: (800) 424-9300

Non-emergency health and safety information: (800) 545-6258.

WARNING:

CAUTION:

KIT CONTENTS

Item Qty  Description

Plug-in ground-fault equipment protection device

2  

Black cloth tapes (6 inch long x 1 inch wide)

Uninsulated braid crimp

Insulated bus wire crimps

2  

Heat-shrinkable tubes (1 inch long x 1/8 inch dia.)

Clamp ties

Heat-shrinkable tube (8 inch long x 1 inch dia.)

Warning labels for pipe-trace applications

De-icing and snow melting equipment labels

2  

Mastic strips

Gel-filled end seal

Heat-shrinkable tube (5 inch long x 3/4 inch dia.)

A

H

B

C

D
E

F

G

I

J

K

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WARNI

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Fire

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Self-r

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 attach

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Disconnect be

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Electric De

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Snow Me

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WARNI

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Fire

 and Shock Hazar

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Self-r

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heating cable

 attach

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Disconne

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 sevicing

Electric De

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Snow Me

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quipment

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H908

Plug-in Power Connection Kit with End Seal Installation Instructions

APPROVALS

Pipe Heating Cable 

718 K

Also Listed as De-icing and 

Snow Melting Equipment

-ws

Summary of Contents for RAYCHEM H908

Page 1: ...he black heating cable core is conductive and can short It must be properly insulated and kept dry Keep components and heating cable ends dry before and during installation Damaged bus wires can overheat or short Do not break braid or bus wire strands when scoring the jacket or core Bus wires will short if they contact each other Keep bus wires separated Heat damaged components can short Use a hea...

Page 2: ...1 o clock or 1 o clock position and at the 4 o clock and 8 o clock positions Example 1 Pipe size 1 in Lowest air temp 0 F Insulation thickness 1 2 in Metal pipe WinterGard H311 Plastic pipe WinterGard Plus H611 H621 WinterGard Wet H612 H622 Example 2 Pipe size 2 1 2 in Lowest air temp 20 F Insulation thickness 1 2 in Metal pipe 1 3 WinterGard Plus H611 or WinterGard Wet H612 Use 1 3 feet of heatin...

Page 3: ...before connection 3 Position and attach heating cable to pipe Be sure all piping to be traced is dry Install heating cable using straight tracing spiraling or multiple tracing according to the Heating cable selection and design section on page 2 For straight tracing install the heating cable on a lower half of the pipe for example in the 4 o clock or 8 o clock position Be sure to install the addit...

Page 4: ...ms inspect heating cables for signs of damage and verify the components are correctly installed If physical damage is found the entire damaged section must be removed and a new section of heating cable spliced in using only approved H910 splice kits If physical damage cannot be found the complete circuit should be removed and replaced with new heating cable To verify the ground fault circuit is fu...

Page 5: ... gutter and downspout The cable running in the gutter should remain against the bottom of the gutter Extend the top of each heating cable loop beyond where the wall joins the roof nVent recommends 2 foot clip spacing along the roof edge See the Heating cable design section Table 5 for spacing and layout information Use WinterGard H913 H914 roof clips to attach heating cable to the roof surface One...

Page 6: ...If physical damage is found the entire damaged section must be removed and a new section of heating cable spliced in using only approved H910 splice kits If physical damage cannot be found the complete circuit should be removed and replaced with new heating cable To verify the ground fault circuit is functioning test the H908 before each use Push in the test button The indicator light must turn of...

Page 7: ...atherproofed outlet approved for wet locations H913 H914 Roof clip H910 Tee End seal Clamp ties two places Clamp ties two places Power connection splice included with the H908 H908 Ground fault equipment protection device Weatherproofed outlet approved for wet locations Drip loops Drip loop Drip loop Note In all locations route and secure cable to avoid possible mechanical damage such as from ladd...

Page 8: ...nd wire Plug in cord 3 in Note Instructions generally show heating cable with braid and outer jacket Cables with no outer jacket look slightly different from those illustrated H908 POWER CONNECTION KIT Identify heating cable Stripped end of ground fault protection device 5 in tube 8 in tube 2 3 4 in 1 2A For all heating cables For H311 and H611 heating cables only Slide 8 inch tube and 5 inch tube...

Page 9: ...cket Score between bus wires at inner jacket Bend core to break free at inner jacket Peel core and any remaining material from bus wires Notch core at the end Twist back and peel bus wires from core Slide 1 8 inch x 1 inch shrink tubes over bus wires To shrink tubing move heat source continuously from side to side While shrinking ensure that tubes remain up against black core Trim bus wires For H6...

Page 10: ...e black wire Finish bus wire preparation Apply 5 inch shrink tube Connect bus wires Apply mastic to bus wires Trim bus wires Squeeze the mastic together Center the 5 inch heat shrinkable tube over the splice Make sure tube extends over the end of each heating cable and the cord Shrink the tube completely Start at the middle and work toward each end Keep heating after tube has shrunk to melt mastic...

Page 11: ...ect braid to ground wire Wrap black cloth tape evenly around crimp and splice Cover crimp completely Center the 8 inch heat shrinkable tube over the splice Make sure that the tube extends over the end of the heating cable and cord Shrink the tube completely Start at the middle and work toward each end Keep heating after tube has shrunk to melt adhesive inside tube Total heating time should be abou...

Page 12: ... braid Firmly push end seal onto the cable at least 11 2 inches Some gel may ooze out Do not twist or try to remove the end seal during or after insertion Do not reuse an end seal Firmly push end seal onto the cable at least 11 2 inches Some gel may ooze out Do not twist or try to remove the end seal during or after insertion Do not reuse an end seal Cleanly cut off the end of the cable Push the b...

Page 13: ...pproved for wet locations Make sure that Cord label is readily visible Indicator light on the ground fault equipment protection device is on Receptacle is properly weatherproofed Ground fault equipment protection device and power connection splice will not be submerged For pipe freeze protection For pipe freeze protection For roof and gutter de icing For roof and gutter de icing Plug the heating c...

Page 14: ...ect incidental or consequential Notwithstanding the foregoing nVent shall have no liability whatsoever unless a Buyer promptly notifies nVent in writing after discovery of an alleged nonconformity and includes a detailed explanation of the alleged nonconformity b Buyer promptly returns the goods to nVent postage prepaid at the address obtained by calling Customer Service at 1 800 545 6258 or 650 2...

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